CN2455432Y - Autoamtic welder for all position of pipe - Google Patents

Autoamtic welder for all position of pipe Download PDF

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Publication number
CN2455432Y
CN2455432Y CN 00267647 CN00267647U CN2455432Y CN 2455432 Y CN2455432 Y CN 2455432Y CN 00267647 CN00267647 CN 00267647 CN 00267647 U CN00267647 U CN 00267647U CN 2455432 Y CN2455432 Y CN 2455432Y
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CN
China
Prior art keywords
welding
guide rail
assembly
high strength
bracing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 00267647
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Chinese (zh)
Inventor
唐德渝
谷侠
冯标
张建护
李春润
张红军
张田利
冯涛
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China National Petroleum Corp
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China National Petroleum Corp
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Priority to CN 00267647 priority Critical patent/CN2455432Y/en
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Publication of CN2455432Y publication Critical patent/CN2455432Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to an automatic welder for all the positions of pipes, which comprises a track assembly, a welding controller, an open-close type chassis assembly, a welding torch swing arm, a welding torch adjusting fixture and a hand-hold operating box. The track assembly is the openable rigid structure which comprises a high-strength aluminium alloy supporting ring, a guide plate, a lifting rack, a supporting frame, a connecting piece and a regulating screw bolt, and the open-close type chassis assembly comprises a movable bottom plate, a fixed bottom plate, a rotary shaft, a locking handle and a leaning wheel. When the utility model is used for the welding of pipes in the field site, the utility model has the advantages of convenient assembling, accurate feeding position and stable welding process.

Description

The pipeline all-position automatic welding device
The utility model relates to a kind of pipeline all-position automatic welding device, is used for the field condition pipeline welding.
Existing pipeline all-position automatic welding device adopts flexible rail poor rigidity, inaccurate, the inconvenience that is installed that walks, and complexity is installed, is unfavorable for field operation.
The purpose of this utility model be to avoid above-mentioned weak point of the prior art and provide a kind of and fixedly secure on by the welded tube road, rigidity is strong, easy installation and removal, on-the-spot practical pipeline all-position automatic welding device.
The purpose of this utility model can reach by following measure.
A kind of pipeline all-position automatic welding device of the present utility model, comprise rail assembly 1, welding controller 2, the open-close type chassis assembly 3 that is connected and can on rail assembly 1, moves with welding controller 2, welding gun fork 4 that is connected with welding controller 2 and welding gun alignment jig 5 and hand-held box 6, it is characterized in that rail assembly 1 comprises high strength alumin ium alloy bracing ring 10, guide rail plate 11, the tooth bar 12 of creeping, bracing frame 13, connector 14, regulate bolt 15, open-close type chassis assembly 3 comprises movable floor 21, fixed base plate 22, connect the rotating shaft 23 of movable floor 21 and fixed base plate 22, movable floor 21 is locked to locking handle 24 on the fixed base plate 22, and be installed in roller 25 on the fixed base plate 22.
The pipeline all-position automatic welding device, be preferably rail assembly 1 and comprise 2 high strength alumin ium alloy bracing rings 10 that are symmetrical semicircular structure, 2 guide rail plates 11,2 tooth bars 12 of creeping, 4 bracing frames 13,2 connectors 14 that connect 2 high strength alumin ium alloy bracing rings 10, and regulate guide rail plate 11 and arrive by 8 adjusting bolts 15 of welded tube circumferential clearance, the width of high strength alumin ium alloy bracing ring 10 is 80mm, thickness is 20mm, the width of guide rail plate 11 is 100mm, thickness is 2mm, the length 130mm of bracing frame 13, height 50mm, be spaced apart 90 ° between the bracing frame 13, the internal diameter of guide rail plate 11 is than the big 100mm of institute's welded tube road external diameter, and locking handle 24 is a taper surface with the faying face of movable floor 21, cone angle is 90 °.
Pipeline all-position automatic welding device of the present utility model is screwed guide rail plate 11 on high strength alumin ium alloy bracing ring 10, and the flank of tooth of the tooth bar 12 of creeping is sidelong, is screwed at guide rail plate 11 and is advisable with 100mm along center, the screw spacing of width.2 semicircular rail assemblies 1 are placed by on welded tube, connect with connector 14 and fasten as one, regulate bolt 15 by rotation and make rail assembly 1 with even by the circumferential clearance of welded tube, the radial clearance error is less than 5mm.Welding controller 2 is installed on the open-close type chassis assembly 3, is led on guide rail plate 11 by roller 25, moves along the tooth bar 12 of creeping, and rotates a circle on rail assembly 1.When welding controller 2 moved on rail assembly 1, all position automatic welding that welding controller 2 drives welding gun forks 4 reciprocally swingings, can finish the whole circumference circumferential weld connect.Welding controller 2 optional commercially available products.
The utility model compared with prior art has following advantage:
1, pipeline all-position automatic welding device of the present utility model adopts the rail assembly 1 of openable rigidity to make and is installed conveniently, walks accurately, can guarantees that welding process is stable.
2,,, make mounting or dismounting convenient for the caliber adapted of every kind of specification fixedly rail assembly 1 and the open-close type chassis assembly 2 of specification applicable to the automatic welding procedure of field condition pipeline all-position of the above caliber of φ 273mm.
Below in conjunction with description of drawings the utility model.
Fig. 1 is the stereogram of pipeline all-position automatic welding device of the present utility model;
Fig. 2 is rail assembly 1 profile;
Fig. 3 is the stereogram of open-close type chassis assembly 3.
Among the figure: the 1-rail assembly; The 2-welding controller; 3-open-close type chassis assembly; 4-welding gun fork; 5-welding gun alignment jig; 6-hand-held box; 10-high strength alumin ium alloy bracing ring; 11-guide rail plate; The 12-tooth bar of creeping; The 13-bracing frame; The 14-connector; 15-regulates bolt; The 21-movable floor; The 22-fixed base plate; The 23-rotating shaft; The 24-locking handle; The 25-roller.
Embodiment 1
The pipeline all-position automatic welding device is used for φ 720 pipeline weldings.Rail assembly 1 comprises 2 high strength alumin ium alloy bracing rings 10 of the semicircular structure that is symmetry, 2 guide rail plates 11,2 tooth bars of creeping (12), 4 bracing frames (13), 2 connectors 14 that connect 2 high strength alumin ium alloy bracing rings 10, and adjustable track assembly 1 with regulated bolts 15 by 8 of welded tube road radial clearance, the width of high strength alumin ium alloy bracing ring 10 is 80mm, thickness is 20mm, the width of guide rail plate 11 is 100mm, thickness is 2mm, the length of bracing frame 13 is 130mm, highly be 50mm, interval between the bracing frame 13 is by 90 ° of divisions, the interior grade φ 820 of rail assembly 1, ratio is by the big 100mm of the external diameter in welded tube road, and locking handle 24 is a taper surface with the faying face of movable floor 21, cone angle is 90 °.The modulus of tooth bar 12 of creeping is 1, is fixed on the guide rail plate 11 with the M6 screw every 100mm, selects for use 8 M12 * 60 to regulate bolts 15.

Claims (2)

1, a kind of pipeline all-position automatic welding device, comprise rail assembly (1), welding controller (2), being connected with welding controller (2) also can be at the upward mobile open-close type chassis assembly (3) of rail assembly (1), welding gun fork (4) that is connected with welding controller (2) and welding gun alignment jig (5) and hand-held box (6), it is characterized in that rail assembly (1) comprises high strength alumin ium alloy bracing ring (10), guide rail plate (11), the tooth bar (12) of creeping, bracing frame (13), connector (14), regulate bolt (15), open-close type chassis assembly (3) comprises movable floor (21), fixed base plate (22), connect the rotating shaft (23) of movable floor (21) and fixed base plate (22), movable floor (21) is locked to locking handle (24) on the fixed base plate (22), and be installed in roller (25) on the fixed base plate (22).
2, pipeline all-position automatic welding device according to claim 1, it is characterized in that rail assembly (1) comprises 2 the high strength alumin ium alloy bracing rings (10) that are symmetrical semicircular structure, 2 guide rail plates (11), 2 tooth bars of creeping (12), 4 bracing frames (13), 2 connectors (14) that connect 2 high strength alumin ium alloy bracing rings (10), and regulate guide rail plate (11) and arrive by 8 adjusting bolts (15) of welded tube circumferential clearance, the width of high strength alumin ium alloy bracing ring (10) is 80mm, thickness is 20mm, the width of guide rail plate (11) is 100mm, thickness is 2mm, the length 130mm of bracing frame (13), height 50mm, be spaced apart 90 ° between the bracing frame (13), the internal diameter of guide rail plate (11) is than the big 100mm of institute's welded tube road external diameter, locking handle, (24) are taper surface with the faying face of movable floor (21), cone angle is 90 °.
CN 00267647 2000-12-22 2000-12-22 Autoamtic welder for all position of pipe Expired - Lifetime CN2455432Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 00267647 CN2455432Y (en) 2000-12-22 2000-12-22 Autoamtic welder for all position of pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 00267647 CN2455432Y (en) 2000-12-22 2000-12-22 Autoamtic welder for all position of pipe

Publications (1)

Publication Number Publication Date
CN2455432Y true CN2455432Y (en) 2001-10-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 00267647 Expired - Lifetime CN2455432Y (en) 2000-12-22 2000-12-22 Autoamtic welder for all position of pipe

Country Status (1)

Country Link
CN (1) CN2455432Y (en)

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102000928A (en) * 2009-09-01 2011-04-06 上海宣邦金属新材料科技有限公司 Portable pipeline automatic circumferential walking device and pipeline processing method
CN101653866B (en) * 2009-08-26 2011-11-16 重庆斯沃德光电设备设计制造有限公司 Welding mechanism of pipeline
CN101347882B (en) * 2007-07-16 2012-03-07 昆山华恒工程技术中心有限公司 Automatic control device of transverse motion
CN102371418A (en) * 2010-08-20 2012-03-14 中国海洋石油总公司 Double-torch pipeline full-position automatic welding machine
CN102371414A (en) * 2010-08-20 2012-03-14 中国海洋石油总公司 Network-based pipeline all-position welding control system
CN102615440A (en) * 2012-04-12 2012-08-01 中国石油天然气集团公司 Seam tracking mechanism of pipeline welding system
CN104209673A (en) * 2013-06-05 2014-12-17 中国石油天然气集团公司 Quick plug-in mounting type pipeline multi-point synchronous automatic welding unit
CN104439705A (en) * 2013-09-25 2015-03-25 中国石油天然气集团公司 Safety monitoring device for all-position laser-arc hybrid welding of pipelines
CN105345337A (en) * 2015-11-28 2016-02-24 陈伟 Girth welding device for steel ring
CN106826002A (en) * 2015-12-06 2017-06-13 天津蓝盟自动控制设备科技有限公司 A kind of fire protection pipeline fixes welding bench
CN107309598A (en) * 2017-08-11 2017-11-03 南通豪泰焊材有限公司 Pipeline welding servicing unit
CN108687470A (en) * 2018-05-22 2018-10-23 徐州乐泰机电科技有限公司 A kind of welding robot
CN108907548A (en) * 2018-09-05 2018-11-30 江苏桑乐数字化太阳能有限公司 A kind of solar water container welder of adaptive soldering angle
CN109202224A (en) * 2018-09-27 2019-01-15 天津大学 Wide aperture pipeline double sides double arc welding system and method based on K-TIG
CN111215775A (en) * 2019-11-11 2020-06-02 中国化学工程第六建设有限公司 All-position automatic welding equipment for large-diameter pressure thick-wall pipeline
CN112475681A (en) * 2020-11-23 2021-03-12 哈尔滨蜜国郎物业有限公司 Pipeline welding system
CN113210920A (en) * 2021-05-25 2021-08-06 北京石油化工学院 Welding operation track, large pipeline girth welding device and welding method
CN116586769A (en) * 2023-05-10 2023-08-15 中国长江电力股份有限公司 Automatic composite welding equipment and method for butt joint between metal rings

Cited By (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101347882B (en) * 2007-07-16 2012-03-07 昆山华恒工程技术中心有限公司 Automatic control device of transverse motion
CN101653866B (en) * 2009-08-26 2011-11-16 重庆斯沃德光电设备设计制造有限公司 Welding mechanism of pipeline
CN102000928B (en) * 2009-09-01 2014-05-07 上海宣邦金属新材料科技有限公司 Portable pipeline automatic circumferential walking device and pipeline processing method
CN102000928A (en) * 2009-09-01 2011-04-06 上海宣邦金属新材料科技有限公司 Portable pipeline automatic circumferential walking device and pipeline processing method
CN102371418A (en) * 2010-08-20 2012-03-14 中国海洋石油总公司 Double-torch pipeline full-position automatic welding machine
CN102371414A (en) * 2010-08-20 2012-03-14 中国海洋石油总公司 Network-based pipeline all-position welding control system
CN102615440A (en) * 2012-04-12 2012-08-01 中国石油天然气集团公司 Seam tracking mechanism of pipeline welding system
CN104209673A (en) * 2013-06-05 2014-12-17 中国石油天然气集团公司 Quick plug-in mounting type pipeline multi-point synchronous automatic welding unit
CN104209673B (en) * 2013-06-05 2016-02-10 中国石油天然气集团公司 Fast inserted formula pipeline Multipoint synchronous automatic welding welding unit
CN104439705B (en) * 2013-09-25 2016-08-17 中国石油天然气集团公司 Pipeline all-position laser-arc hybrid welding process safety monitoring assembly
CN104439705A (en) * 2013-09-25 2015-03-25 中国石油天然气集团公司 Safety monitoring device for all-position laser-arc hybrid welding of pipelines
CN105345337A (en) * 2015-11-28 2016-02-24 陈伟 Girth welding device for steel ring
CN106826002A (en) * 2015-12-06 2017-06-13 天津蓝盟自动控制设备科技有限公司 A kind of fire protection pipeline fixes welding bench
CN107309598A (en) * 2017-08-11 2017-11-03 南通豪泰焊材有限公司 Pipeline welding servicing unit
CN108687470A (en) * 2018-05-22 2018-10-23 徐州乐泰机电科技有限公司 A kind of welding robot
CN108687470B (en) * 2018-05-22 2021-10-08 蔡仁爱 Welding robot
CN108907548A (en) * 2018-09-05 2018-11-30 江苏桑乐数字化太阳能有限公司 A kind of solar water container welder of adaptive soldering angle
CN109202224A (en) * 2018-09-27 2019-01-15 天津大学 Wide aperture pipeline double sides double arc welding system and method based on K-TIG
CN111215775A (en) * 2019-11-11 2020-06-02 中国化学工程第六建设有限公司 All-position automatic welding equipment for large-diameter pressure thick-wall pipeline
CN111215775B (en) * 2019-11-11 2021-04-30 中国化学工程第六建设有限公司 All-position automatic welding equipment for large-diameter pressure thick-wall pipeline
CN112475681A (en) * 2020-11-23 2021-03-12 哈尔滨蜜国郎物业有限公司 Pipeline welding system
CN113210920A (en) * 2021-05-25 2021-08-06 北京石油化工学院 Welding operation track, large pipeline girth welding device and welding method
CN116586769A (en) * 2023-05-10 2023-08-15 中国长江电力股份有限公司 Automatic composite welding equipment and method for butt joint between metal rings

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CX01 Expiry of patent term

Expiration termination date: 20101222

Granted publication date: 20011024