CN2454063Y - Heat pipe forming machine - Google Patents

Heat pipe forming machine Download PDF

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Publication number
CN2454063Y
CN2454063Y CN 00263114 CN00263114U CN2454063Y CN 2454063 Y CN2454063 Y CN 2454063Y CN 00263114 CN00263114 CN 00263114 CN 00263114 U CN00263114 U CN 00263114U CN 2454063 Y CN2454063 Y CN 2454063Y
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heat pipe
machine
turntable
top plate
vacuum manifold
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Expired - Fee Related
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CN 00263114
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Chinese (zh)
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曾文海
杨智凯
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Nidec Chaun Choung Technology Corp
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Chaun Choung Technology Corp
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Abstract

The utility model relates to a heat pipe forming machine. The efficiency is improved. The method comprises the following steps: a machine table, a top plate, a vacuum manifold, a welding gun and a turntable; the method is characterized in that: the side surfaces of the machine platform are respectively provided with a workstation, and the top plate is elevated by a supporting rod at the periphery of the top surface of the machine platform; connecting with a vacuum manifold; the vacuum manifold is connected with a vacuum pump, and one end of the vacuum manifold is provided with a clamping mechanism for clamping the heat pipe; the welding gun is positioned on the top plate and connected with a welding machine, the turntable is driven by a motor arranged in the machine table, and each work station on the surface of the turntable on the top surface of the machine table is provided with a supporting piece; the top plate of the supporting member is provided with a pressing mechanism and a shearing mechanism. The method is used for processing the pipe fittings.

Description

热管成型机Heat pipe forming machine

本实用新型涉及管子成型机具,特别是指一种可节省空间、提高生产速度的热管封口成型机。The utility model relates to a pipe forming machine tool, in particular to a heat pipe sealing forming machine which can save space and increase production speed.

已有的热管成型机如图1-3所示:其长型机体1前侧有一控制台11,其上有一排多个控制按键12,对应于机台1中设的一排多个控制按键12,对应于机台1中设的一排多条分支真空岐管13,各真空岐管13接至一主杆真空岐管14,主杆真空岐管14接至一真空泵15,真空泵15对各岐管产生真空吸力,各分支真空岐管13排列整齐,且下端垂直向下,并于下端接一管子夹持组件16,以套接一热管4。热管为一短细管,较佳为一铜管并有前制程,在前制程阶段,先清洗管子,后放入特殊液体,导引流动的组件,这时即热管的半成品,由于热管在真空下才能产生毛细管现象,将热管半成品进行真空封口。这种机构,当以分支真空岐管13夹持组件16接住热管4半成品后,即按下控制按键12,打开分支真空岐管13的一电磁阀17,抽真空需相当长时间,按图中十四站抽真空,或按二十站,约需3-5分钟。这样在此期间,热管半成品至夹持组件尚无法自动化,需人工架接,造成人力消耗。另于夹持组件16后方有一导轨18,其上有一滑块181并接有压合机构19和一由一气压缸带动移动的剪切机构191以及焊接机构192;由于滑块181上的压合、剪切、焊接都只单一一组结构,只能顺着导轨18左右移动,每到抽气完成的一站,便以液压结构使压合机构19的一对压块产生将加工完成的热管进行封口,先初步暂时压合,若过时不封,会失去真空度,压合后进行切除管头,即以滑块181的剪切机构191自动进行切剪,然后焊接封闭封口,即成为成品。当操作员于第一站完成半成品最后位置处回头能至第一站松开夹持组件,取下热管成品,这样每隔一站便进行切换成品与半成品的动作,但限于真空作业时间,只能延长间隔时间,用多组相同的抽气装置去等待真空作业时间,造成机体长度长达四米,机体过大,再加作业信道,使操作员移动距离亦长,很不经济,操作亦不方便,加之,真空作业的稳定性差,产品不良率增加。并且机体庞大,使生产速度降低。The existing heat pipe forming machine is shown in Figure 1-3: there is a console 11 on the front side of its long body 1, and there is a row of multiple control buttons 12 on it, corresponding to the row of multiple control buttons set in the machine 1. 12, corresponding to a row of multiple branch vacuum manifolds 13 set in the machine 1, each vacuum manifold 13 is connected to a main rod vacuum manifold 14, and the main rod vacuum manifold 14 is connected to a vacuum pump 15, and the vacuum pumps 15 pairs Each manifold generates vacuum suction, and each branch vacuum manifold 13 is arranged neatly, and the lower end is vertically downward, and a pipe clamping assembly 16 is connected to the lower end to socket a heat pipe 4 . The heat pipe is a short thin tube, preferably a copper tube and has a pre-process. In the pre-process stage, the tube is cleaned first, and then a special liquid is put in to guide the flowing components. At this time, the heat pipe is a semi-finished product. Because the heat pipe is in a vacuum The capillary phenomenon can only be produced under the heat pipe, and the heat pipe semi-finished product is vacuum sealed. This mechanism, when the heat pipe 4 semi-finished product is received by the clamping assembly 16 of the branch vacuum manifold 13, the control button 12 is pressed to open a solenoid valve 17 of the branch vacuum manifold 13, and it takes a long time to vacuumize, as shown in the figure It takes about 3-5 minutes to vacuumize at fourteen stations, or at twenty stations. In this way, during this period, the heat pipe semi-finished product to the clamping assembly cannot be automated yet, and manual erection is required, resulting in manpower consumption. In addition, there is a guide rail 18 at the rear of the clamping assembly 16, on which a slide block 181 is connected with a pressing mechanism 19 and a shearing mechanism 191 and a welding mechanism 192 driven by a pneumatic cylinder; , shearing, and welding are all only a single group of structures, which can only move left and right along the guide rail 18. At each station where the air extraction is completed, a pair of briquetting blocks of the pressing mechanism 19 will be used to produce a finished process with a hydraulic structure. To seal the heat pipe, first press it temporarily. If it is not sealed after the time limit, the vacuum degree will be lost. After pressing, the pipe head is cut off, that is, the cutting mechanism 191 of the slider 181 automatically cuts it, and then welds and seals it. finished product. When the operator completes the semi-finished product at the first station and turns back at the last position, he can go to the first station to loosen the clamping assembly and take off the finished heat pipe, so that he can switch between the finished product and the semi-finished product at every other station, but it is limited to the vacuum operation time, only It can extend the interval time and use multiple sets of the same suction device to wait for the vacuum operation time, resulting in a body length of up to four meters. The body is too large, and the operation channel is added, which makes the operator move a long distance, which is very uneconomical and difficult to operate. Inconvenient, in addition, the stability of vacuum operation is poor, and the defective rate of products increases. And the body is huge, so that the production speed is reduced.

本实用新型的目的是提供一种节省设备占地空间,提高生产速度和产品质量的热管成型机。The purpose of the utility model is to provide a heat pipe forming machine which saves the space occupied by the equipment and improves the production speed and product quality.

本实用新型的目的是这样实现的:热管成型机,其包括:一机台、一顶板、一真空岐管、一焊枪及一转盘;其特征是:机台侧面各设一工作站,顶板以机台顶面周边的支持杆架高;并接真空岐管;真空岐管接有一真空泵,且有一端设有以夹持热管的夹持机构;焊枪位于顶板且与一焊接机相接,转盘由设于机台内的马达带动,机台顶面的转盘表面上每一工作站具有一支撑件;支撑件顶片设有一压合机构与剪断机构。The purpose of this utility model is achieved in this way: heat pipe molding machine, which includes: a machine, a top plate, a vacuum manifold, a welding torch and a turntable; The supporting rod around the top surface of the table is elevated; connected to the vacuum manifold; the vacuum manifold is connected to a vacuum pump, and one end is provided with a clamping mechanism for clamping the heat pipe; the welding torch is located on the top plate and connected to a welding machine, and the turntable is Driven by a motor installed in the machine table, each work station has a support piece on the surface of the turntable on the top surface of the machine table; the top plate of the support piece is provided with a pressing mechanism and a shearing mechanism.

上述设计,压合机构压合热管上端,剪断机构剪断热管末端,当转盘于一工作站真空后,于工作站进行压合、剪断,转盘移至下一工作站即焊接,让真空岐管与焊枪于顶板上的相间隔的工作站,进行上管夹持、抽取真空、压合剪断、点焊及解除夹持的四段式作业,达到了设备占地省、生产速度快、产品质量高的效果。In the above design, the pressing mechanism presses the upper end of the heat pipe, and the shearing mechanism cuts off the end of the heat pipe. When the turntable is vacuumed at a workstation, the pressing and cutting are performed at the workstation, and the turntable moves to the next workstation for welding, so that the vacuum manifold and welding torch are on the top plate. The spaced workstations on the top perform four-stage operations of clamping the upper tube, vacuum extraction, pressing and cutting, spot welding and releasing the clamping, which achieves the effects of less equipment occupation, fast production speed and high product quality.

下面以附图、实施例再作进一步说明。Further description will be given below with accompanying drawings and embodiments.

图1为已有热管成型机立体示意图;Fig. 1 is a three-dimensional schematic diagram of an existing heat pipe forming machine;

图2为已有热管成型机侧视示意图;Fig. 2 is a schematic side view of an existing heat pipe forming machine;

图3为已有热管成型机主视示意图;Figure 3 is a schematic front view of an existing heat pipe forming machine;

图4为本实用新型立体示意图;Fig. 4 is the three-dimensional schematic view of the utility model;

图5为本实用新型俯视示意图;Fig. 5 is a schematic diagram of a top view of the utility model;

图6为本实用新型主视示意图;Figure 6 is a schematic diagram of the front view of the utility model;

图7为本实用新型右视示意图;Fig. 7 is a schematic diagram of a right view of the utility model;

图8为本实用新型局部立体图;Fig. 8 is a partial perspective view of the utility model;

图9为本实用新型夹持机构示意图。Fig. 9 is a schematic diagram of the clamping mechanism of the present invention.

如图4-9所示:本实用新型包括:一机台2、一顶板22、一真空岐管23、一焊枪25及一转盘27;其特征是:机台2侧面各设一工作站20,顶板22以机台2顶面周边的支持杆21架高;并接真空岐管23;真空岐管23接有一真空泵24,且一端设有以夹持热管的夹持机构29;焊枪25位于顶板22且与一焊接机26相接,转盘27由设于机台2内的马达28带动,机台2顶面的转盘27表面上每一工作站20具有一支撑件3;支撑件3顶片31设有一压合机构与剪断机构32。其中,该马达28设有往复带动机构,可以将转盘27往复带动或其中马达设有旋转带动机构,可以将转盘27旋转带动。其中,压合机构与剪断机构为合一设置,于工作站20的支撑件3接设一座体33,座体33前端突伸出,外端一侧设有一薄型油压缸34,油压缸34经一导杆36设有一移动快35,在移动块35的对面由座体33延伸出一固定块37,固定块37上接一固定合模39,移动块35上接一移动合模38,移动块35与油压缸34相连,由其带动沿着导杆36向固定块37方向移动,先是移动合模38与固定合模39接触压合,再移动块35移动,然后以气压剪30切断热管。夹持机构29有一接合罩291,接合罩291处夹住或锁住热管4上端,管路292经一电磁阀293与真空岐管23相接,电磁阀293以一固定杆294经一扣环295固定于真空岐管23下端,真空岐管23位于顶板22上并往下突出顶板22。支撑件3成状,中间有一肋板,顶片31面积上端小于下端。马达28往复带动转盘27,实际是往复摆动,即可以由一工作站转至另一工作站,再回另一工作站回原位,亦即本实用新型可以进行单边的双侧式作业或组合成多段式的连续转动作业,效率高、占地少、成本低。As shown in Figure 4-9: the utility model includes: a machine platform 2, a top plate 22, a vacuum manifold 23, a welding torch 25 and a turntable 27; it is characterized in that a workstation 20 is provided on each side of the machine platform 2, The top plate 22 is raised by the supporting rods 21 around the top surface of the machine table 2; it is connected to the vacuum manifold 23; the vacuum manifold 23 is connected to a vacuum pump 24, and one end is provided with a clamping mechanism 29 for clamping the heat pipe; the welding torch 25 is located on the top plate 22 and connected with a welding machine 26, the turntable 27 is driven by the motor 28 located in the machine platform 2, and each workstation 20 on the surface of the turntable 27 on the top surface of the machine platform 2 has a support member 3; the support member 3 top sheet 31 A pressing mechanism and a shearing mechanism 32 are provided. Wherein, the motor 28 is provided with a reciprocating drive mechanism, which can drive the turntable 27 back and forth, or wherein the motor is provided with a rotation drive mechanism, which can drive the turntable 27 in rotation. Among them, the pressing mechanism and the shearing mechanism are set as one, and a seat body 33 is connected to the support member 3 of the workstation 20. The front end of the seat body 33 protrudes out, and a thin hydraulic cylinder 34 is provided on the outer end side. The hydraulic cylinder 34 A guide rod 36 is provided with a moving fast 35, and a fixed block 37 is extended from the seat body 33 opposite the moving block 35, and a fixed mold clamping 39 is connected on the fixed block 37, and a mobile mold clamping 38 is connected on the moving block 35, The moving block 35 is connected with the hydraulic cylinder 34, and is driven by it to move along the guide rod 36 to the fixed block 37. First, the moving clamping mold 38 contacts and presses the fixed clamping mold 39, and then the moving block 35 moves, and then the pneumatic shear 30 Cut off the heat pipe. The clamping mechanism 29 has a joint cover 291, which clamps or locks the upper end of the heat pipe 4 at the joint cover 291. The pipeline 292 connects with the vacuum manifold 23 through a solenoid valve 293. 295 is fixed on the lower end of the vacuum manifold 23, and the vacuum manifold 23 is located on the top plate 22 and protrudes downward from the top plate 22. The support member 3 is in a  shape with a rib plate in the middle, and the upper end of the top sheet 31 area is smaller than the lower end. The motor 28 drives the turntable 27 back and forth, which actually swings back and forth, that is, it can be transferred from one workstation to another, and then returned to another workstation to return to its original position, that is, the utility model can perform unilateral and bilateral operations or combine into multiple sections The type of continuous rotation operation has high efficiency, less land occupation and low cost.

Claims (4)

1、热管成型机,其包括:一机台、一顶板、一真空岐管、一焊枪及一转盘;其特征是:机台侧面各设一工作站,顶板以机台顶面周边的支持杆架高;并接真空岐管;真空岐管接有一真空泵,且一端设有以夹持热管的夹持机构;焊枪位于顶板且与一焊接机相接,转盘由设于机台内的马达带动,机台顶面的转盘表面上每一工作站具有一支撑件;支撑件顶片设有一压合机构与剪断机构。1. Heat pipe forming machine, which includes: a machine table, a top plate, a vacuum manifold, a welding torch and a turntable; it is characterized in that: a workstation is provided on each side of the machine table, and the top plate is supported by support rods around the top surface of the machine table High; connected to the vacuum manifold; the vacuum manifold is connected to a vacuum pump, and one end is provided with a clamping mechanism for clamping the heat pipe; the welding torch is located on the top plate and connected to a welding machine, and the turntable is driven by a motor installed in the machine. Each workstation on the surface of the turntable on the top of the machine has a support; the top piece of the support is provided with a pressing mechanism and a shearing mechanism. 2、如权利要求1所述的热管成型机,其特征是:该马达设有往复带动机构。2. The heat pipe forming machine according to claim 1, wherein the motor is provided with a reciprocating drive mechanism. 3、如权利要求1所述的热管成型机,其特征是:该马达设有旋转带动机构。3. The heat pipe forming machine as claimed in claim 1, wherein the motor is provided with a rotating driving mechanism. 4、如权利要求1所述的热管成型机,其特征是:压合机构与剪断机构为合一设置,于工作站的支撑件接设一座体,座体前端突伸出,外端一侧设有一薄型油压缸,油压缸经一导杆设有一移动快,在移动块的对面由座体延伸出一固定块,固定块上接一固定合模,移动块上接一移动合模,移动块与油压缸相连。4. The heat pipe forming machine as claimed in claim 1, characterized in that: the pressing mechanism and the shearing mechanism are set in one, and a seat is connected to the support of the workstation, the front end of the seat protrudes, and the outer end is provided with a There is a thin hydraulic cylinder, the hydraulic cylinder is provided with a fast moving through a guide rod, and a fixed block is extended from the seat body opposite the moving block, a fixed clamping mold is connected to the fixed block, and a mobile clamping mold is connected to the moving block. The moving block is connected with the hydraulic cylinder.
CN 00263114 2000-11-28 2000-11-28 Heat pipe forming machine Expired - Fee Related CN2454063Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 00263114 CN2454063Y (en) 2000-11-28 2000-11-28 Heat pipe forming machine

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Application Number Priority Date Filing Date Title
CN 00263114 CN2454063Y (en) 2000-11-28 2000-11-28 Heat pipe forming machine

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CN2454063Y true CN2454063Y (en) 2001-10-17

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CN 00263114 Expired - Fee Related CN2454063Y (en) 2000-11-28 2000-11-28 Heat pipe forming machine

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100362307C (en) * 2005-09-08 2008-01-16 嘉善华昇电子热传科技有限公司 Method for manufacturing small heat pipe
CN100377824C (en) * 2005-01-14 2008-04-02 徐惠群 Horizontal rotary sealing method for heat pipe
CN100377825C (en) * 2005-02-22 2008-04-02 徐惠群 Heat pipe eccentric rotary welding method and device
CN100377823C (en) * 2005-01-14 2008-04-02 徐惠群 Vertical rotary sealing method for heat pipe
CN100400224C (en) * 2005-01-14 2008-07-09 徐惠群 Method and device for forming heat pipe by continuous parallel conveying
CN100400223C (en) * 2005-01-14 2008-07-09 徐惠群 Degassing sealing method and device for continuous parallel transportation of heat pipes
CN1911591B (en) * 2005-08-12 2010-04-28 李建民 Manufacturing equipment of hot pipe device and its application
CN102319833A (en) * 2011-07-20 2012-01-18 刘杰 Vacuum-pumping and synchronous packaging device for superconducting heat pipe
CN106541044A (en) * 2015-10-30 2017-03-29 浙江省太阳能产品质量检验中心 A kind of gravity assisted heat pipe room temperature vacuum pumping process equipment
CN114440677A (en) * 2022-02-09 2022-05-06 华南理工大学 A fully automatic vacuum pumping device for heat pipe

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100377824C (en) * 2005-01-14 2008-04-02 徐惠群 Horizontal rotary sealing method for heat pipe
CN100377823C (en) * 2005-01-14 2008-04-02 徐惠群 Vertical rotary sealing method for heat pipe
CN100400224C (en) * 2005-01-14 2008-07-09 徐惠群 Method and device for forming heat pipe by continuous parallel conveying
CN100400223C (en) * 2005-01-14 2008-07-09 徐惠群 Degassing sealing method and device for continuous parallel transportation of heat pipes
CN100377825C (en) * 2005-02-22 2008-04-02 徐惠群 Heat pipe eccentric rotary welding method and device
CN1911591B (en) * 2005-08-12 2010-04-28 李建民 Manufacturing equipment of hot pipe device and its application
CN100362307C (en) * 2005-09-08 2008-01-16 嘉善华昇电子热传科技有限公司 Method for manufacturing small heat pipe
CN102319833A (en) * 2011-07-20 2012-01-18 刘杰 Vacuum-pumping and synchronous packaging device for superconducting heat pipe
CN102319833B (en) * 2011-07-20 2013-11-13 刘杰 Vacuum-pumping and synchronous packaging device for superconducting heat pipe
CN106541044A (en) * 2015-10-30 2017-03-29 浙江省太阳能产品质量检验中心 A kind of gravity assisted heat pipe room temperature vacuum pumping process equipment
CN114440677A (en) * 2022-02-09 2022-05-06 华南理工大学 A fully automatic vacuum pumping device for heat pipe
CN114440677B (en) * 2022-02-09 2023-01-17 华南理工大学 A fully automatic vacuum pumping device for heat pipes

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