CN2419024Y - Moveable assembled kiln - Google Patents

Abstract

The utility model relates to a moveable assembled kiln which is a maintenance device for the scale production of small concrete blocks. The moveable assembled kiln uses a traveling crane or a light-duty gantry crane which is provided with an electric block as the motive power, and is composed of a closed kiln body which can be unfolded and can be folded and an electric clamp which is used in common by each component of the kiln body, and the kiln body is composed of a kiln seat, a maintenance frame and a kiln cover. A bottom plate of the small block is arranged horizontally in the maintenance frame, the layer distance is small, the volumetric efficiency is high, the steam in the kiln body is forced to circulate, and the kiln temperature is uniform. The utility model can replace a multilayer bracket maintenance kiln which is introduced from abroad, can match and form completely a mechanization production line with high efficiency molding machines at home and abroad, saves the investment more than one million, has convenient operation and maintenance and high running rate, and is suitable for the national conditions of developing countries.

Description

Flexible combined kiln

Flexible combined kiln belongs to the ordinary pressure curing equipment of small concrete block large-scale production.

Make-up machine is produced little building block one modulus piece and is come on the base plate, speed of production is very fast, the little block strength of the demoulding just is low again, is sending curing kilns lamination process subject to damage to, and per tour will guarantee that up to ten thousand not only heavy intensity but also low little building block move into the injury-free difficult problem really of kiln inner stacks maintenance.China introduces the little building block production technology of American-European developed country in recent years, its maintenance of equipment all is to adopt the curing kilns of multilayer support, kiln is equipped with Lift-slab machine, multilayer fork truck specially, falls the plate machine for this reason, building block seperator, base plate return more than ten special planes such as machine, hydraulic electric control station, makes work step loaded down with trivial details.1,500,000 yuan of auxiliary special plane valencys of homemade imitation are up to 5 times of make-up machine, and homemade dynamo-electric fittings quality is relatively poor, and workman's technical merit is not high, and the production line fault is many, and factory is stranded even close down, and the technological core of overcoming difficulties is to improve the kiln type.

The purpose of this design will provide a kind of novel kiln-flexible combined kiln exactly, and it can optimize work step, replaces existing curing kilns and auxiliary special plane thereof and the advanced supporting extensive mechanization transmission of make-up machine, stacked, the little building block of maintenance both at home and abroad.

Flexible combined kiln is made drive unit with the light-duty straddle truck or the driving of dress electric block, it is characterized in that it is by dividing sealing kiln body and the shared electric fixture of each parts of kiln body that can fold to form, the kiln body is by the kiln seat, 8-12 nursing frame and three kinds of parts of kiln lid constitute, the kiln seat is located at ground, have all around in the bearing partition frame bottom surface sealing opened top and establish steam jet, the steam discharge electric fan, condensate drainage pipe, nursing frame is established wall frame centering equally and is added the next door, establish girder in the nursing frame and can divide the base plate of putting little building block, the wall frame outside four jiaos of dresses double-hung, kiln lid is established wall frame end face equally and is sealed four jiaos and adorn double-hung equally, sealing ring is joined in recessing on each lamination surface of kiln body, and set position Xiao and do the interlayer location, the electric fixture of steel construction is established framework, the framework both ends of the surface are respectively established the pull bar link, two electric blocks of adapted add the connecting rod synchronization action therebetween, frame perimeter is established reference column downwards, the correction pulley is established in the post lower end, locating shoulder can be located with unified wall frame upper edge, hinged four jig arm under framework four angles, the jig arm lower end is opened two slotted hole suspension ring and can be hitched with unified double-hung folding, jig arm is by the rocking arm of rotating shaft end, arm-tie is connected with the electromagnet moving armature, the secured core of electromagnet, coil and moving armature, cased being fixed on the framework, the flexible circuit conductor of coil is flexible automatically in parallel with the control circuit of electric block by the assembly pulley of hanging counterweight down, and clamping arm folding gauge tap in addition, kiln body material shaped steel, sheet metal or armored concrete are made, the liner warming plate, aluminium foil is as heat-insulation layer.The kiln body is provided with quantity and will adapts with production scale.Above-mentioned flexible combined kiln has been arranged, and the optimization transmission of extensive mechanization behind the little block forming, purpose stacked, maintenance just can realize.

If when adopting lime fly ash to replace cement to produce little building block, also should in the kiln seat, add xeothermic steam pipe to adapt to the specific (special) requirements of dried hydrothermal curing as cementitious matter.

Flexible combined kiln also has conventional observing and controlling steam unit, and it does not belong to scope of patent protection, and the Therefore, omited is not carried.

Realize that the little building block of flexible combined kiln maintenance can get good effect and be: one, the maintenance of equipment cost reduces by 60%, and the new production line gross investment can be saved more than 1,000,000 yuan.Two, running cost is saved over half.Three, the operating maintenance simple fault is few.Four, can and the present supporting composition production line of domestic and international advanced make-up machine, save the foreign exchange of introducing foreign equipment.Five, especially adapt to developing countries' national conditions, can squeeze into the international market, have a extensive future.

Accompanying drawings is as follows:

Fig. 1 is flexible combined kiln general front view and local nursing frame, kiln seat cutaway view.

Fig. 2 is Figure 1A-A cross sectional plan view, i.e. kiln seat and nursing frame partial top view.

Fig. 3 is flexible combined kiln side view and electric fixture, nursing frame, kiln lid partial sectional view.

Fig. 4 is a detail between electric fixture reference column and Yao Gai, nursing frame location mated condition and lamination surface.

Fig. 5 is that the double-hung of the motor drive mechanism of electric fixture jig arm and Yao Gai, nursing frame is hitched state diagram.

Fig. 6 is the side view of Fig. 5, and the double dot dash line profile is for hitching the disengagement schematic diagram.

Fig. 7 is the workshop facade layout drawing that flexible combined kiln is connected with little block machine production.

Fig. 8 is that the vertical view of Fig. 7 is the floor plan of workshop.

In the accompanying drawing: 1 is electric fixture, and 2 is the kiln seat, and 3 is nursing frame, and 4 are the kiln lid, 5 is the bearing partition frame, and 6 is steam jet, and 7 is the steam discharge electric fan, and 8 is condensate drainage pipe, 9 is the wall frame, and 10 is the next door, and 11 is girder, 12 is double-hung, and 13 is sealing ring, and 14 are location Xiao, 15 is framework, and 16 is pull bar, and 17 is link, 18 is electric block, and 19 is connecting rod, and 20 is reference column, 21 are the correction pulley, and 22 is locating shoulder, and 23 is jig arm, 24 is two slotted hole suspension ring, and 25 is rocking arm, arm-tie, 26 is moving armature, 27 is secured core, and 28 is coil, and 29 for hanging the assembly pulley of counterweight down, 30 is oblique rail elevating hopper, and 31 is concrete mixer, and 32 is little block machine, 33 is make-up machine base plate propulsion plant, and 34 is make-up machine pushing block organizing apparatus, and 35 is base plate, 36 is little building block, and 37 is motor-driven ferry bus, and 38 is light rail, 39 is the single track electric block, and 40 are base plate anchor clamps in groups, and 41 is extension single track electric block, 42 are the ferry-boat station, and 43 is straddle truck, and 44 is rail.

Details are as follows in conjunction with the accompanying drawings: Fig. 1 Fig. 2 Fig. 3 is the structure three-view diagram that flexible combined kiln overall picture and parts are analysed and observe, bottom kiln seat 2 is established the full kiln weight of bearing partition frame 5 carryings, establish steam jet 6 in the seat, steam discharge electric fan 7, condensate drainage pipe 8 is as supplying steam, row's condensed water, force the device of circulation, establish girder 11 in the middle folded mutually layer by layer nursing frame 3, the base plate 35 that to put little building block 36 with the mode of dividing in groups is combined into big base plate in frame, 3 four jiaos of nursing frames are established double-hung 12 and are joined anchor clamps with regard to available driving and come transfer layer to be laminated on the kiln, the next door 10 that nursing frame 3 centerings are reinforced can be realized steam circulation in the kiln again, it is guiding devices that kiln covers 4 top seals, four jiaos with establishing double-hung 12, among Fig. 1 nursing frame 3 analyse and observe show every group of base plate 35 peripheries leave be at interval be convenient to steam circulation and in groups the base plate folder hang, arrow among Fig. 1 Fig. 2 is represented the steam flow direction, Fig. 1 electric fixture 1 is respectively established pull bar 16 in framework 15 both ends of the surface, link 17, two electric blocks 18 of adapted add connecting rod 19 therebetween and guarantee synchronization action and stacked not deflection of location, framework 15 peripheries are established reference column 20 downwards, can cover 4 unified wall frame 9 upper edges with whole nursing frame 3 kilns with the correction pulley 21 of post lower end and locating shoulder 22 correctly locatees, under framework 15 4 angles two slotted hole suspension ring 24 of hinged four jig arm, 23 usefulness lower ends can with whole nursing frame 3 kilns cover 4 unified double-hungs 12 neatly folding hitch, its opening and closing movement is controlled by electromagnet moving armature 26, energising is promptly hitched outage and is thrown off voluntarily by gravity, the assembly pulley 29 of hanging counterweight under the flexible circuit conductor of electromagnet passes through is flexible automatically in parallel with the control circuit of electric block 18, and the folding gauge tap of other clamping arm 23.Fig. 4 shows that the wall frame 9 that bright reference column 20 and kiln cover 4 nursing frames 3 will take less clearance to cooperate in the hope of accurate positioning, also shows and understands on the lamination surface that recessing joins sealing ring 13 and can protect and do not leak steam and interlayer and set position Xiao 14 and can prevent accidental impact.Fig. 5 Fig. 6 shows that bright pair of slotted hole suspension ring 24 and double-hung 12 adopt bigger matched in clearance flexible in the hope of folding, and adopting the double hook dicyclo is dual fail-safe.Quantity is set adapts to production scale of Fig. 7 kiln body shown in Figure 8, make-up machine 32 front and back are respectively established a built on stilts single track electric block 39 and are made into group base plate anchor clamps 40 is as the means of transmitting base plate 35 (before the machine with little building block 36) between make-up machine 32 and the nursing frame 3 back and forth, ground, make-up machine 32 left and right sides respectively establish one pair of light rail 38 join motor-driven ferry bus 37 be for nursing frame 3 can be before make-up machine 32 machines behind the machine and station shown in 42 3 double dot dash lines of ferry-boat station come and go turnover, be convenient to nursing frame 3 and make-up machine 32, straddle truck 43 closely is connected step by step, turning back to make-up machine 32 back as for the little building block 36 of the good hard of maintenance in company with nursing frame 3 is that available extension single track electric block 41 is joined finished product anchor clamps in addition and its folder is hung out the workshop carried out piling and stack, or directly piling carries out on transport vehicle so continuously.Not solidifying the transmission of little building block, stacked, maintenance and base plate returns circulation and uses on the machine; the little building block of hard separates with base plate; become buttress can have order to form complete production line continuously together with pile; board running comes and goes fully loaded not emptying, is that the extensive mechanization transmission of core, stacked, maintenance are produced and just can be realized smoothly with the flexible combined kiln.

The anchor clamps of base plate in groups 40 among Fig. 7 Fig. 8, the motor-driven ferry bus 37 and the finished product anchor clamps of joining in addition etc. do not belong to the present patent application protection domain, carefully state so no longer publish picture.

Claims (1)

1, flexible combined kiln is the ordinary pressure curing equipment of small concrete block, it makes drive unit with the light-duty straddle truck or the driving of dress electric block, it is characterized in that it is by dividing sealing kiln body and the shared electric fixture (1) of each parts of kiln body that can fold to form, the kiln body is by kiln seat (2), (4) three kinds of parts of 8-12 nursing frame (3) He Yaogai constitute, kiln seat (2) is located at ground, have all around in bearing partition frame (5) the bottom surface sealing opened top and establish steam jet (6), steam discharge electric fan (7), condensate drainage pipe (8), nursing frame (3) is established wall frame (9) centering equally and is added next door (10), establish girder (11) in the nursing frame (3), can divide the base plate (35) of putting little building block (36), wall frame (9) outside four jiaos of dresses double-hung (12), kiln lid (4) is established wall frame (9) end face equally and is sealed four jiaos and adorn double-hung (12) equally, sealing ring (13) is joined in recessing on each lamination surface of kiln body, and set position Xiao (14) and do the interlayer location, the electric fixture of steel construction (1) is established framework (15), framework (15) both ends of the surface are respectively established pull bar (16), link (17), two electric blocks of adapted (18) add connecting rod (19) synchronization action therebetween, framework (15) periphery is established reference column (20) downwards, correction pulley (21) is established in the post lower end, locating shoulder (22) can be located with unified wall frame (9) upper edge, hinged four jig arm (23) under framework (15) four angles, jig arm (23) lower end is opened two slotted hole suspension ring (24) and can be hitched with unified double-hung (12) folding, jig arm (23) is by the rocking arm of rotating shaft end, arm-tie (25) is connected with electromagnet moving armature (26), the secured core of electromagnet (27), coil (28) and moving armature (26) are cased to be fixed on the framework (15), the flexible circuit conductor of coil (28) is flexible automatically in parallel with the control circuit of electric block (18) by the assembly pulley (29) of hanging counterweight down, and the folding gauge tap of clamping arm (23), kiln body material shaped steel, sheet metal or armored concrete are made, the liner warming plate, aluminium foil is as heat-insulation layer.

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