CN2404259Y - High-magnetodensity permanent magnet brushless motor - Google Patents

High-magnetodensity permanent magnet brushless motor Download PDF

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Publication number
CN2404259Y
CN2404259Y CN 99256021 CN99256021U CN2404259Y CN 2404259 Y CN2404259 Y CN 2404259Y CN 99256021 CN99256021 CN 99256021 CN 99256021 U CN99256021 U CN 99256021U CN 2404259 Y CN2404259 Y CN 2404259Y
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CN
China
Prior art keywords
pole
main pole
magnet
main
air gap
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Expired - Fee Related
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CN 99256021
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Chinese (zh)
Inventor
林德芳
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Shenzhen kexiya Digital Electric Co., Ltd.
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HUIQUAN SCIENCE TECHNOLOGY AND INDUSTRY AREA Co Ltd NANHAI CITY
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Application granted granted Critical
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Abstract

The utility model relates to a high magnetic density permanent magnet brushless motor. Most of the existing motors use steel magnet with good quality for increasing the magnetic density of an air gap, and the cost of the motors is greatly increased. Auxiliary magnetic poles are arranged among adjacent main magnetic poles in the circumferential direction of a rotor of the motor or in the main magnetic poles, the magnetic flux direction of the auxiliary magnetic poles is different from the magnetic flux direction of the main magnetic poles, the two magnetic flux directions form an included angle, and the auxiliary magnetic poles have a magnetic concentrating effect in the direction towards the air gap on the main magnetic poles, the auxiliary magnetic poles can greatly increase the magnetic flux density of the air gap, and the output and the quick response of the motor can be enhanced. The utility model has the advantages of simple structure, low cost, and reliable operation. The slotless superiority can be fully exerted when the utility model is used for slotless motors particularly.

Description

High-magnetodensity permanent-magnet motor without brush
The utility model belongs to a kind of permanent magnet brushless electromotor with high magnetic flux density magnetic circuit, includes the permanent magnet brushless electromotor of groove and slotless.
Along with the considerable progress of semiconductor device, computing technique and Nd-Fe-Bo permanent magnet material, magneto is widely used in the automatic control system.As the driving element of quick response, the high-power of magneto, intellectuality and miniaturization and are main developing direction.Fig. 1 is several motor cross-sectional view of the prior art, Fig. 1-1 has the groove brushless motor for no pole shoe permanent magnetism, this structure magnetic pole does not have poly-magnetic effect, air gap flux density is lower, it is also lower to exert oneself, Fig. 1-2 has pole shoe structure, the every utmost point of this rotor is made up of two tangential magnet-steels pole shoe middle with being clipped in magnet steel, air gap flux density can be improved and motor is exerted oneself, but because the increase of air gap flux density can cause that the stator tooth magnetic circuit is saturated, therefore have to stator tooth is widened, and stator tooth is widened and can be caused narrowing down of stator slot, coil volume reduces, and reduces motor and exerts oneself.Fig. 1-the 3rd, a kind of brushless motor of slotless configuration, the great advantage of this structure is that stator core is difficult for full closing, but because its stator winding is attached to the inner surface of stator core, for magnetic circuit, outside " magnetic circuit " air gap deacration air gap 4 between stator and the rotor, also to comprise the space that stator winding is shared, can cause magnetic air gap excessive so be attached to the stator winding of inner surface unshakable in one's determination, the air gap flux density that rotor magnetic pole is produced is low excessively, reduce and exert oneself and response fast, thereby the advantage of slotless configuration can not given full play to.1., to improve magnet steel magnetic close improving air gap flux density is that motor obtains good dynamic characteristic, improves the effective way of exerting oneself and realizing miniaturization and, mainly contains three kinds of methods and improve air gap flux density:; 2., increase magnet steel steel sectional area; 3., reduce leakage flux.The conventional practice majority is not change structure at present, improves air gap flux density with the high-quality magnetic material, has so just caused the significantly raising of motor cost, has influenced it and has applied on a large scale.
The utility model is intended to overcome above-mentioned defective, provide a kind of have simple in structure, cost is low, reliable operation, permanent magnet brushless electromotor that air gap flux density is high, particularly comprises the permanent magnet brushless electromotor of slotless configuration.
The technical scheme that realizes above-mentioned purpose is: the stationary part that the utility model is provided with in casing comprises stator core (1), stator winding (2), rotor portion comprises main shaft (6) and main pole (5) fixed thereon, be provided with footpath air gap (4) between rotor main pole and the stator, it is characterized in that: described rotor circumference to adjacent main pole between, or main pole inside is provided with flow direction and the main pole flow direction is inequality, be an angle and to the auxiliary magnetic pole (3) of the oriented air gap direction magnet accumulating cap of main pole.
Poly-magnetic recited above be exactly with main pole direction be an angle auxiliary magnetic pole magnetic flux and main pole magnetic flux to main pole right air gap direction shrink, the utility model adopts auxiliary magnetic pole can realize the increase of magnet steel sectional area and the minimizing of leakage field simultaneously, auxiliary magnetic pole not only can push away the leakage flux between magnetic pole, make leakage flux become main flux, simultaneously self also produce main flux, therefore, make with the magnetic flux of different angles by main and auxiliary magnetic pole and press to air gap (4) simultaneously, this very strong poly-magnetic effect can make air gap flux density heighten.
The utility model can increase the magnetic flux density of air gap between stator and the rotor effectively, improve and exert oneself and response fast, it is excessive to have overcome the electric air gap of brushless, permanently slotless electric machines iron core inner surface motor that winding causes, air gap flux density is crossed the low defective that influences motor performance, thereby advantages such as the slotless motor torque ripple is little, the linearity is high, thermal time constant is big, inductance is little are given full play to, and magnetic structure of the present utility model can be applicable to the permanent magnetism AC/DC motor of groove equally effectively.The utility model performance is good, and is simple in structure, and cost is low, and volume is little, in light weight, and reliable operation is convenient to large-scale promotion application.
Description of drawings
Fig. 1, several electric motor structure schematic diagrames of the prior art
The brushless, permanently of 1-1, existing no pole shoe has groove electric machine structure schematic diagram
1-2, there is the brushless, permanently of pole shoe that groove electric machine structure schematic diagram is arranged
1-3, existing brushless, permanently slotless electric machines structural representation
1-stator core 2-stator winding 3-stator tooth 4-air gap
5-main pole 6-main shaft 7-stator slot 8-pole shoe
Fig. 2, the utility model embodiment 1 no pole shoe brushless, permanently slotless electric machines cross-sectional view
The 9-auxiliary magnetic pole
Fig. 3, the utility model embodiment 2 have pole shoe brushless, permanently slotless electric machines cross-sectional view
Fig. 4, the utility model embodiment 3 have pole shoe brushless, permanently slotless electric machines cross-sectional view
Fig. 5, have an auxiliary magnetic pole 9 embodiment 3 with it power electric current during not with auxiliary magnetic pole
The curve comparison diagram
(4 utmost points: 2P=4) pole shoe brushless, permanently slotless electric machines is arranged of A-embodiment 3 band interpoles
Curve
B-is not with (12 utmost points: 2P=12) pole shoe permanent magnetism brushless slotless motor is arranged of interpole
Curve.
K-motor operating point
M-motor rated current (6.62A)
N-motor rated power (51W)
The no pole shoe brushless, permanently slotless electric machines of Fig. 6, the utility model embodiment 4 piece structures cuts open
The face structural representation
The no pole shoe brushless, permanently slotless electric machines section of Fig. 7, the utility model embodiment 5 piece structures
Structural representation
Fig. 8, prior art whenever very the no pole shoe brushless, permanently slotless electric machines of monolithic radial magnet steel cut open
The face structural representation
Fig. 9, embodiment 4 are right with the unloaded air-gap field waveform of motor shown in Figure 8 with embodiment 5
Than figure
Br-magnet steel residual flux density
The curve of the corresponding motor shown in Figure 8 of curve a-
The curve of corresponding the utility model embodiment 4 motors shown in Figure 6 of curve b-
The curve of corresponding the utility model embodiment 5 motors shown in Figure 7 of curve c-
Embodiment 1 (see figure 2)
This example is no pole shoe brushless, permanently slotless motor, stator core 1 is a cylindrical shape, stator winding 2 sticks on its inner surface equably, rotor portion comprises the main shaft 6 (rotor yoke not shown in the figures) that is with rotor yoke, main pole 5 fixing on the rotor is salient poles, form by radial magnet steel, be provided with radial air gap 4 between stator and the rotor, rotor circumference to adjacent main pole 5 between be provided with the auxiliary magnetic pole 9 of the tangential magnet-steel that is attached to adjacent two main pole sides.
Will there be bigger leakage flux in this example between adjacent main pole if do not establish auxiliary magnetic pole 9, and all main fluxs all will pass through rotor main shaft yoke portion, for avoiding yoke portion saturated, will increase its sectional area, make the increase of motor volume weight.After increasing auxiliary magnetic pole, the tangential magnetic flux of auxiliary magnetic pole has not only pushed away the leakage flux between adjacent main pole, and make leakage flux become main flux, simultaneously self also produce main flux, like this, respectively with radially and the magnetic flux of tangential different directions by main pole and auxiliary magnetic pole promptly can press to air gap 4 simultaneously, air gap flux density is significantly increased, in addition, because the tangential magnetic flux of auxiliary magnetic pole exists, make the part main flux through auxiliary magnetic pole and closure, reduced the magnetic flux through rotor yoke, it is saturated that yoke portion is difficult for, its volume, weight can reduce, the hybrid magnetic structure of this protruding non-salient pole, it is excessive to overcome the electric air gap of brushless, permanently slotless electric machines effectively, and air gap flux density is crossed the low defective (effective equally to the groove motor is arranged) that influences motor performance.
Embodiment 2 (Fig. 3)
This example is that pole shoe brushless, permanently slotless electric machines is arranged, this routine main pole 5 is made up of the high magnetic conduction mild steel pole shoe 8 between adjacent two tangential magnet-steels and the two magnet steel terminations, be embedded with the auxiliary magnetic pole 9 of radial magnet steel between described adjacent two tangential magnet-steel sidewalls, operation principle is substantially the same manner as Example 1.This protruding non-salient pole combination of this example, every utmost point is along two tangential (magnet steel) of magnetizing direction, one radially the magnetic flux that sends of (auxiliary magnetic pole) magnet steel surface press to air gap 4 by pole shoe 8 simultaneously, have higher magnet accumulating cap, the increase rate of its air gap flux density is more remarkable than embodiment 1.
Embodiment 3 (Fig. 4)
This example is basic identical with embodiment 2 structures, the adjacent two tangential magnet-steel cross sections that are described composition main pole 5 are inner small and outside big trapezoidal, pole shoe 8 is embedded between the sidewall at position, two magnet steel terminations, and auxiliary magnetic pole 9 is embedded in two magnet steel near between the two side at main shaft position.
Fig. 5 is power-current curve: P=f (I).A for this example band auxiliary magnetic pole (4 utmost points: 2P=4) curve of pole shoe brushless, permanently slotless electric machines is arranged, B is not with (12 utmost points: 2P=12) curve of pole shoe permanent magnetism brushless slotless motor is arranged of auxiliary magnetic pole.Can be found out by this figure: 4 utmost point motors of the auxilliary rib magnetic pole of this example band can reach the same power (K point) of 12 utmost point motors of not being with interpole, therefore, adopt the approach of the utility model auxiliary magnetic pole " poly-magnetic " to improve air gap flux density, the approach that increases number of poles (increasing the magnet steel consumption) than prior art is more effective, more economical, structure is simpler.
Embodiment 4 (Fig. 6) and embodiment 5 (Fig. 7)
Embodiment 4 and embodiment 5 are brushless, permanently slotless motors that the utility model does not have pole shoe piece structure, its each magnetic pole be different with the main pole orientation by the main pole 5 of watt shape with both sides, be an angle and be symmetrical in main pole watt shape utmost point cross section center line, watt shape auxiliary magnetic pole 9 of the oriented air gap direction magnet accumulating cap of main pole is spliced.
Embodiment illustrated in fig. 64 main pole 5 is tile-shaped magnet steels radially, embodiment illustrated in fig. 75 main pole 5 is that symmetrically arranged watt of shape interpole in its left and right sides 9 is orientated and main pole is inequality and be symmetrical in main pole cross section center line by two watt shape utmost points that orientation is different and symmetrical tile-shaped magnet steel is spliced into.
This example not only can improve air gap flux density, can also improve the air-gap field waveform, improves the motor runnability.
Need to prove: do not have the space between the adjacent pole of the utility model piece structure, the interpole of its adjacent pole sticks together, and when removing interpole, just need plug the gap rearranges into tight structure shown in Figure 8.And the rotor of structure shown in the embodiment 1~3 remove auxilliary rib extremely after, main pole still is magnetic pole independently.
Fig. 9 be embodiment 4 with embodiment 5 with every very unloaded air-gap field comparison of wave shape figure of the no pole shoe brushless, permanently slotless electric machines of monolithic radial magnet steel shown in Figure 8, can find out from this figure: the close Br of being lower than of motor curve a air gap peak value magnetic of corresponding diagram 8, there is not poly-magnetic effect, the rectangular ripple of curve; The embodiment 4 of curve b corresponding diagram 6 band auxiliary magnetic poles, curve are trapezoidal wave (reducing the motor torque fluctuation), and the close Br that is higher than of air gap peak value magnetic, and magnet accumulating cap is arranged, and have improved motor and have exerted oneself and response fast; The embodiment 5 of curve c corresponding diagram 7 band auxiliary magnetic poles, curve is sinusoidal wave (significantly reducing the motor torque fluctuation), and air gap peak value magnetic Mi Genggao, has improved the runnability and the raising of motor effectively and has exerted oneself.
The brushless, permanently slotless electric machines of previous embodiment 4,5 piece structures can make a part of main flux closed circuit by auxiliary magnetic pole, and no longer through rotor yoke, it is saturated that yoke portion is difficult for, thereby can reduce the volume and weight of rotor yoke.

Claims (5)

1, high-magnetodensity permanent-magnet motor without brush, the stationary part that is provided with in its casing comprises stator core (1), stator winding (2), rotor portion comprises main shaft (6) and main pole (5) fixed thereon, be provided with footpath air gap (4) between rotor main pole and the stator, it is characterized in that: described rotor circumference to adjacent main pole between, or main pole inside is provided with flow direction and the main pole flow direction is inequality, be an angle and to the auxiliary magnetic pole (3) of the oriented air gap direction magnet accumulating cap of main pole.
2, motor according to claim 1, it is characterized in that: described main pole (5) is a salient pole, form by radial magnet steel, rotor circumference to adjacent main pole (5) between be provided with the auxiliary magnetic pole (9) of the tangential magnet-steel that is attached to adjacent two main pole sides.
3, motor according to claim 1, it is characterized in that: described main pole (5) is made up of the high magnetic conduction mild steel pole shoe (8) between adjacent two tangential magnet-steels and the two magnet steel terminations, is embedded with the auxiliary magnetic pole (9) of radial magnet steel between described adjacent two tangential magnet-steel sidewalls.
4, motor according to claim 1, it is characterized in that: each magnetic pole of described rotor be different with the main pole orientation by the main pole (5) of watt shape with both sides, be an angle and be symmetrical in main pole watt shape utmost point cross section center line, watt shape auxiliary magnetic pole (9) of the oriented air gap direction magnet accumulating cap of main pole is spliced.
5, motor according to claim 4, it is characterized in that: described main pole (5) is that the symmetrically arranged watt of shape auxiliary magnetic pole in its left and right sides (9) is orientated and main pole is inequality and be symmetrical in main pole cross section center line by two watt shape utmost points that orientation is different and symmetrical tile-shaped magnet steel is spliced into.
CN 99256021 1999-12-22 1999-12-22 High-magnetodensity permanent magnet brushless motor Expired - Fee Related CN2404259Y (en)

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Application Number Priority Date Filing Date Title
CN 99256021 CN2404259Y (en) 1999-12-22 1999-12-22 High-magnetodensity permanent magnet brushless motor

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Application Number Priority Date Filing Date Title
CN 99256021 CN2404259Y (en) 1999-12-22 1999-12-22 High-magnetodensity permanent magnet brushless motor

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103915946A (en) * 2012-12-28 2014-07-09 并木精密宝石株式会社 Servo unit structure
CN106059148A (en) * 2016-08-04 2016-10-26 上海电机学院 Permanent magnetic motor and rotor thereof
CN106230210A (en) * 2016-09-09 2016-12-14 哈尔滨工程大学 H type bilateral concentrated magnetic Hot Spare flywheel energy storage sends out all-in-one with dynamic
CN107508441A (en) * 2016-06-14 2017-12-22 王晓春 Export the coreless permanent magnet generator of square wave
CN111602030A (en) * 2018-01-16 2020-08-28 株式会社电装 Rotation angle detecting device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103915946A (en) * 2012-12-28 2014-07-09 并木精密宝石株式会社 Servo unit structure
CN107508441A (en) * 2016-06-14 2017-12-22 王晓春 Export the coreless permanent magnet generator of square wave
CN106059148A (en) * 2016-08-04 2016-10-26 上海电机学院 Permanent magnetic motor and rotor thereof
CN106230210A (en) * 2016-09-09 2016-12-14 哈尔滨工程大学 H type bilateral concentrated magnetic Hot Spare flywheel energy storage sends out all-in-one with dynamic
CN111602030A (en) * 2018-01-16 2020-08-28 株式会社电装 Rotation angle detecting device
CN111602030B (en) * 2018-01-16 2021-10-22 株式会社电装 Rotation angle detecting device

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Free format text: CORRECT: PATENTEE; FROM: HUIQUAN SCIENCE + TECHNOLOGY INDUSTRY ZONE CO., LTD., NANHAI TO: SHENZHEN KEXIYA DIGITAL ELECTRIC CO., LTD.

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Patentee after: Shenzhen kexiya Digital Electric Co., Ltd.

Patentee before: Huiquan Science Technology and Industry Area Co., Ltd., Nanhai City

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Addressee: Shenzhen kexiya Digital Electric Co., Ltd.

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C19 Lapse of patent right due to non-payment of the annual fee
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