CN2397145Y - Brush-washing machine for pile fabrics - Google Patents

Abstract

The utility model relates to a brush-washing machine for pile fabrics, which belongs to a device for sorting and washing fabrics. The brush-washing machine for pile fabrics is composed of a box body, lifting/lowering door plates arranged on a left and a right wall plates, cloth feed and discharge ports, a countercurrent water inlet, a water outlet, an overflow port, a bearing roller arranged in the box body, brush bristle rollers arranged above and on the left and the right sides of the bearing roller, a cloth guiding roller, a filter screen, a spray tube, and a steam tube, wherein, a motor drives three transmission shafts in the box body to respectively drive the brush bristle rollers to move through a chain and a gear, and each transmission shaft is connected with a corresponding roller shaft by a right-angle bracket; a screw rod is used for regulating the distance between the brush bristle rollers and the bearing roller through the right-angle bracket. The utility model has the advantages of having high washing effect, hitting clustered pile, thinning boundary layer films, removing impurities and loose color, etc.

Description

The pile fabrics scrubbing unit

The utility model relates to a kind of pile fabrics scrubbing unit, belongs to textile finishing, washing facility.

Existing DYED FABRICS washing equipment has: powerful rinsing machine, horizontal and vertical common open soaper, oscillatory type open soaper, pressure-and-suction type open soaper etc., they can both play certain cleaning function, but, when above-mentioned washing facility washs pile fabrics, fine hair is subjected to very easily lodging after the active force producing at fabric face and is difficult for the thicker border tunic that entered by washing lotion, be all to be difficult to attenuate border tunic with vibration, impact or adverse current, therefore reduced the clean result of pile fabrics, loose colour is difficult to cause the reduction of textile dyeing fastness to the greatest extent.

The purpose of this utility model is to overcome the problems referred to above of prior art and provide a kind of and break up a bunch fine hair that closes, attenuate border tunic, remove impurity in the pile fabrics, wash most loose colour and then improve the pile fabrics scrubbing unit of clean result.

The purpose of this utility model reaches by following technical measures.

The utility model comprises down the frame pin, on have loam cake casing, be contained in 6 fabric guide rolls on the forward and backward wallboard of casing and motor and the reduction box outside the casing through forward and backward bearing block.

Hagioscope on the casing front wallboard, preceding, rear wall plate is provided with arcuate socket, on a casing left side, right wallboard top is provided with the lifting door-plate of being convenient to clean, on its right wallboard, be provided with fabric input mouth, water discharge outlet and overfall, on its left wallboard, be provided with exit slot and adverse current water inlet, in casing, be connected with shower, be provided with steam pipe in its underpart, central authorities at casing are provided with through preceding, before rear bearing Cuo is contained in, beaming roller on the rear wall plate, on this beaming roller bearing roller is housed, the position is respectively equipped with and pulls and pushes groove on the lower side in the both sides of bearing roller, and it pulls and pushes notch and is located on the front wallboard, and this pulls and pushes and is respectively equipped with filter screen in the groove.

Three power transmission shafts are contained on the forward and backward wallboard respectively and stretch out outside the forward and backward wallboard through bearing block, stretch out on the end of power transmission shaft of rear wall plate and be respectively equipped with gear [49] and gear [50], the gear [49] of three power transmission shaft one ends connects with three gears on the reduction box axle that is connected motor through chain respectively.Three beaming rollers at the two ends of three bristle rollers pass arcuate socket respectively and stretch out outside the casing, bristle roller [21] rests on the bearing roller top, bristle roller [16 and 25] leans on the bearing roller left and right side respectively, three ends that stretch out the beaming roller of forward and backward wallboard are respectively equipped with gear [45], and are connected with the gear [50] of three power transmission shaft one ends through chain respectively.Before three pairs of right angle racks are contained in respectively and stretch out, on the power transmission shaft of rear wall plate, the right angle end of three pairs of right angle racks is provided with the bearing in hole and this hole, one end of three pairs of right angle racks is provided with the bearing in hole and this hole, before the bearing of the right angle end of three pairs of right angle racks is enclosed within respectively and stretches out, on three power transmission shafts outside the rear wall plate, before three pairs of right angle rack termination bearings are enclosed within respectively and stretch out, on three beaming rollers outside the rear wall plate, preceding, install three pairs of screw rodb bases on the rear wall plate, in the silk hole of each screw rodb base the screw mandrel that has handwheel is housed, each screw mandrel termination leans on mutually with each right angle rack lower end.

Gear and chain through motor, reduction box drive each power transmission shaft rotation, and the gear on each power transmission shaft rotates through each beaming roller that chain has the bristle roller.The handwheel that rotates on each screw rodb base moves screw mandrel, and screw mandrel promotes the right angle rack lower end, and its upper end is moved, and each right angle rack has beaming roller curved moving in the casing arcuate socket of bristle, thereby regulates the distance between bristle roller and the pressure-bearing.

The utility model compared with prior art has following advantage:

1, the utility model adopts three pairs of lifting right angle racks, make between bristle roller and the bearing roller between

Distance, lifting can be regulated, to adapt to the pile fabrics of different thickness, the bristle roller after regulating

Palm fiber can insert fine hair inside, reduced zone of approach length significantly, according to Fick (Fick)

The law principle, the washing of fabric is taken away dirty impurity level from fabric per unit area within a certain period of time

Available following relationship formula is represented:

G=D/h (c-c _p) in the formula: G--washing speed, the diffusion coefficient of the dirty impurity of D--in washing lotion, h--spread distance, the concentration of c--dirt impurity on fabric, c _p--the concentration of dirty impurity in washing lotion.As D, c, c _pWhen constant, washing speed is inversely proportional to the diffusion distance, and diffusion distance h mainly is made up of the distance s and the boundary layer film thickness δ of fabric construction, and the relational expression of the flow regime of boundary layer film thickness δ and washing lotion is: $\mathrm{\&delta;}\&ap;\sqrt{\mathrm{<figure-callout\; id="1"\; label="v"\; filenames="Y9922996700061.png"\; state="\{\{state\}\}">v</figure-callout>}1/V}$ In the formula: δ--boundary layer film thickness (m), the kinematic viscosity (m of v--washing lotion ²/ s), and 1--zone of approach length (m), the flow velocity of V--washing lotion (m/s) shows from Fig. 4 material molecule exchange principle figure.In the process of washing lotion diffusion, resistance mainly concentrates on border tunic δ to dirty impurity from textiles, if make 1 and v reduces, V increases, diffusion distance h is reduced, that is improved clean result.And the utility model adopts three pairs of adjustable lifting supports, by regulating, the palm fiber on the bristle roller can insert fine hair inside, and zone of approach length 1 is shortened greatly, the border tunic of having broken up bunch fine hair that closes and attenuate provides the washing lotion that does not contain dirty impurity (c by shower simultaneously _p=0) and bristle roller high speed rotating make that washing lotion flow velocity V increases, the kinematic viscosity v of washing lotion reduces.This shows that clean result improves greatly.

2, adopted double-layer filtering net in the utility model casing, can accept, do not allowed it get back to fabric and get on scrubbing the solid impurity that gets off on the fabric.

The explanation of accompanying drawing drawing: Fig. 1 is the utility model structural representation.Fig. 2 is lifting, drive mechanism schematic diagram (three pairs of right angle rack syndetons are identical, omit two other connection diagram).Fig. 3 looks enlarged drawing for a left side, A position among Fig. 2.Fig. 4 is material molecule exchange principle figure.

Following the utility model will describe in detail embodiment (in conjunction with the accompanying drawings).The utility model shown in Figure 1 include down foot rest [39], on have loam cake [13] casing [14], be contained in fabric guide roll [31,34,37,38,2 and 7] on the forward and backward wallboard of casing [14] [14-1 and 14-2] and motor [56] reduction box [57] outside the casing [14] through the antero posterior axis bearing.Casing [14] front wallboard [14-1] is provided with hagioscope [9], before it, be respectively equipped with arcuate socket [41-1 and 41-2] on the rear wall plate [14-1 and 14-2], on a left side, right wallboard [10 and 27] top is provided with lifting door-plate [11 and 23], on its left wallboard [10], be provided with exit slot [6] and adverse current water inlet [1], on its right wallboard [27], be provided with fabric input mouth [28], water discharge outlet [36], overfall [35], in casing [14], be connected with shower [12,18 and 22], be provided with steam pipe [40] in the bottom of casing [14], central authorities at casing [14] are provided with through preceding, before rear bearing block is contained in, roll shaft [8] on the rear wall plate [14-1 and 14-2], this roll shaft [8] is gone up dress bearing roller [24], be provided with in the both sides of bearing roller [24] and pull and push groove [3 and 33], pull and push notch and be located on the front wallboard [14-1], this pulls and pushes and is provided with filter screen [4 and 32] in the groove [3 and 33].

Transmission mechanism (see figure 2) of the present utility model is as follows: three power transmission shafts [5,20 and 30] are contained in forward and backward wallboard [14-1 and 14-2] respectively through bearing block [42] and go up and stretch out outside the forward and backward wallboard [14-1 and 14-2], stretch out on the end of power transmission shaft [5,20 and 30] of rear wall plate [14-2] and be respectively equipped with gear [49] and gear [50], the gear [49] of three power transmission shafts [5,20 and 30] end is connected with three gears [61,58 and 60] on the reduction box that is connected motor [56] [57] axle [59] through chain [63,55 and 62] respectively.Three beaming rollers [15,19 and 26] at the two ends of three bristle rollers [16,21 and 25] pass arcuate socket [41-1 and 41-2] respectively and stretch out outside the casing, bristle roller [21] rests on bearing roller [24] top, bristle roller [16 and 25] leans on bearing roller [24] left and right side respectively, three ends that stretch out the beaming roller [15,19 and 26] of forward and backward wallboard [14-1 and 14-2] are respectively equipped with gear [45], and are connected through the gear [50] of chain [46] with three power transmission shafts [5,20 and 30] end respectively.Before three pairs of right angle racks [47] are contained in respectively and stretch out, the power transmission shaft [5 of rear wall plate [14-1 and 14-2], 20 and 30] on, the right angle end of three pairs of right angle racks [47] is provided with the bearing [48] in hole [51] and this hole [51], one end of three pairs of right angle racks [47] is provided with the bearing [44] in hole [43] and this hole [43], before the bearing [48] of the right angle end of three pairs of right angle racks [47] is enclosed within respectively and stretches out, three power transmission shafts [5 that rear wall plate [14-1 and 14-2] is outer, 20 and 30] on, before three pairs of right angle racks [47] termination bearings [44] are enclosed within respectively and stretch out, three beaming rollers [15 that rear wall plate [14-1 and 14-2] is outer, 19 and 26] on, preceding, install three pairs of screw rodb bases [54] on the rear wall plate [14-1 and 14-2], in the silk hole [53] of each screw rodb base [54] screw mandrel [52-1] that has handwheel [52] is housed, each screw mandrel [52-1] termination leans on mutually with each right angle rack [47] lower end.

Use when implementing, intake from casing [14] adverse current water inlet [1], enter pile fabrics [29] from casing fabric input mouth [28], thickness situation according to pile fabrics [29], the handwheel [52] that connects together with screw mandrel [52-1] on the rotary screw rod seat [54], screw mandrel [52-1] promotes right angle rack [47] lower end and makes its rotation, what link to each other with right angle rack [47] has a bristle roller [16,21 and 25] beaming roller [15,19 and 26] curved mobile in arcuate socket [41-1 and 41-2] thereupon, to regulate bristle roller [16,21 and 25] bristle roller [16 is regulated in lifting thus, 21 and 25] distance and between the bearing roller [24].After pile fabrics [29] enters fabric input mouth [28], pass between bristle roller [26] and the fabric guide roll [31], walk around fabric guide roll [34 and 37], pass between bristle roller [21] and the bearing roller [24], between bristle roller [16] and the bearing roller [24], walk around fabric guide roll [38 and 2], repeatedly scrub after passing between bristle roller [16] and the fabric guide roll [7] after exit slot [6] cleans finishes.

Claims (1)

1, a kind of pile fabrics scrubbing unit, include down foot rest [39], on have loam cake [13] casing [14], be contained in fabric guide roll [31,34,37,38,2 and 7] on the forward and backward wallboard of casing [14] [14-1 and 14-2] and motor [56] reduction box [57] outside the casing [14] through the antero posterior axis bearing, it is characterized in that:

A) described casing [14] front wallboard [14-1] is provided with hagioscope [9], before it, be respectively equipped with arcuate socket [41-1 and 41-2] on the rear wall plate [14-1 and 14-2], on a left side, right wallboard [10 and 27] top is provided with lifting door-plate [11 and 23], on its left wallboard [10], be provided with exit slot [6] and adverse current water inlet [1], on its right wallboard [27], be provided with fabric input mouth [28], water discharge outlet [36], overfall [35], in casing [14], be connected with shower [12,18 and 22], be provided with steam pipe [40] in the bottom of casing [14], central authorities at casing [14] are provided with through preceding, before rear bearing block is contained in, roll shaft [8] on the rear wall plate [14-1 and 14-2], this roll shaft [8] is gone up dress bearing roller [24], be provided with in the both sides of bearing roller [24] and pull and push groove [3 and 33], pulling and pushing notch is located at front wallboard [14-1] and goes up this and pull and push and be provided with double-layer leaching net [4 and 32] in the groove [3 and 33]

B) three power transmission shafts [5,20 and 30] are contained in forward and backward wallboard [14-1 and 14-2] respectively through bearing block [42] and go up and stretch out outside the forward and backward wallboard [14-1 and 14-2], stretch out on the end of power transmission shaft [5,20 and 30] of rear wall plate [14-2] and be respectively equipped with gear [49] and gear [50], the gear [49] of three power transmission shafts [5,20 and 30] end is connected with three gears [61,58 and 60] on the reduction box that is connected motor [56] [57] axle [59] through chain [63,55 and 62] respectively.Three beaming rollers [15,19 and 26] at the two ends of three bristle rollers [16,21 and 25] pass arcuate socket [41-1 and 41-2] respectively and stretch out outside the casing, bristle roller [21] rests on bearing roller [24] top, bristle roller [16 and 25] leans on bearing roller [24] left and right side respectively, three ends that stretch out the beaming roller [15,19 and 26] of forward and backward wallboard [14-1 and 14-2] are respectively equipped with gear [45], and are connected through the gear [50] of chain [46] with three power transmission shafts [5,20 and 30] end respectively.Before three pairs of right angle racks [47] are contained in respectively and stretch out, the power transmission shaft [5 of rear wall plate [14-1 and 14-2], 20 and 30] on, the right angle end of three pairs of right angle racks [47] is provided with the bearing [48] in hole [51] and this hole [51], one end of three pairs of right angle racks [47] is provided with the bearing [44] in hole [43] and this hole [43], before the bearing [48] of the right angle end of three pairs of right angle racks [47] is enclosed within respectively and stretches out, three power transmission shafts [5 that rear wall plate [14-1 and 14-2] is outer, 20 and 30] on, before three pairs of right angle racks [47] termination bearings [44] are enclosed within respectively and stretch out, three beaming rollers [15 that rear wall plate [14-1 and 14-2] is outer, 19 and 26] on, preceding, install three pairs of screw rodb bases [54] on the rear wall plate [14-1 and 14-2], in the silk hole [53] of each screw rodb base [54] screw mandrel [52-1] that has handwheel [52] is housed, each screw mandrel [52-1] termination is leaned on mutually with each right angle rack [47] lower end.

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