CN2339398Y - Improved water transfer machine - Google Patents

Abstract

The utility model provides an improved water transfer machine. The device adapts a separate and independent operation form of an adhesive paste coating and cutting machine and a water current shaper. A cooling device is arranged on the outer part of a shell of the adhesive paste coating and cutting machine, and cold air is input in the shell and forms a low temperature drying environment which is the requirement of the process of the adhesive paste coating and cutting machine. The cutting machine is provided with a single electric heating fusing mode, a staircase-shaped convex table is arranged in a water tank, a spillway hole is arranged in the center of an upper convex table, a row-shaped inlet hole is arranged on the side of a lower convex table, an inlet pipe hole is arranged in the center section of the row-shaped inlet hole, the water current shaper forms the pressure difference between each hole of the row-shaped inlet hole in the process of water inlet, the water current shaper causes mixture of flowing water, and the utility model is convenient for a water transferring operation.

Description

Improved water transfer interpreter

The utility model is a kind of transfer interpreter, particularly utilizes water to make the water transfer interpreter of transfer medium.

Water transfer interpreter technology obtains practicality already in industrial technology, made sizable contribution in the printing practice to curved surface or rough surperficial article.Because the water transfer technique often is used in the printing on the curved surface article, so people are called curved draped technology with it.This technology can increase the color of general curved surface article, increases substantially the added value of curved surface article, and makes the curved surface article break away from the shortcoming that baking vanish adds the danger dream of stream lacquer in man-hour and monochrome is only arranged, so water transfer printing processing is subjected to liking of industrial circle and consumer day by day.

But the existing water transfer interpreter very big simple and crude machinery of dawn that is a kind of occupation of land uses operating process very numerous and diverse again, and relates to multiple different technical field, depends on operator's technology and experience to a great extent.The printing process that existing water changes printing machine be earlier with the base material (film) of a rolling through one printing operation, make the one side printing and dyeing of base material go up printing ink and natural air drying, and then send into the adhesive paste apparatus for coating, to go up adhesive paste with the one side coating of air-dry printing ink, again this base material be cut off by certain length.The material section of being cut off, place a tank, make the base material dissolving by means of the current in the tank, remaining printing ink floats on the surface, the adhesive paste on printing ink upper strata has the function of cohesion printing ink simultaneously, keep printing ink to be unlikely to wandering, to desire the article of transfer printing then inserts in the tank, the ink lay that swims is aimed on the surface of desiring transfer printing, by means of the pressure of water and the Shu Juli of glued membrane, ink lay intactly is attached at desires on the surface of transfer article, will be transferred thing and carefully leave the water and carry out natural air drying, promptly obtain the transfer printing processed goods of certain color of having of water transfer printing or decorative pattern.

From the aforesaid operations process as can be known, existing water transfer interpreter exists following many shortcomings:

1, existing water transfer interpreter is still comprising the ink printing process of base material, does not fit into the sample production requirement of the few sample of current industry volume;

2, existing water transfer interpreter must more specialty add two personnel owing to still comprising the ink printing process of base material, and dawn investment and processing cost are high, and the technology of requirement is complicated not easy to operate, does not meet the actual needs of industrial circle;

3, the included technical process of known water transfer interpreter is too many, and overall process is linked to be a complete flow process, and on the base material behind the printing ink by natural air drying in the flow process, holding time is very long, makes a whole set of machinery pull into very long distance, needs the plant area of usefulness excessive, invests too high.

4, itself there is not the working environment that is suitable for the water transfer materials in existing water transfer interpreter, must depend on the air-conditioning equipment of whole factory building, make environmental condition satisfy the working environment of the required low temperature drying of watermark material, the air-conditioning of excessive plant area will expend a large amount of funds and power, and can not guarantee the stable of environmental condition, it is stable to influence the converted products quality.

5, known water transfer interpreter is that current form machine and the coating cutting machine is connected as a single entity, and still need the artificial dry base material of finishing that cuts off, again it is placed current to form the tank of machine, finish transfer process, and the tank of existing current formation machine is divided into inside and outside two grooves, cause the labour cost height, mechanical erection space is big, has strengthened cost.

In a word, existing water transfer interpreter technology is relatively backward, and the cost that drops into is very high, allows business circles hope the back of the body heave a sigh, and the utmost point is unfavorable for the development of water transfer printing industry.

In order to solve above-mentioned all deficiencies, transform existing water transfer interpreter, designer of the present utility model carries out unremitting research and improves through a large amount of investigation, has proposed improvement project of the present utility model, and has given in enforcement energetically.

Main purpose of the present utility model is to propose a kind of improved water transfer interpreter

The utility model has the advantages that: one, reduce the cost of investment of water transfer printing processing industry significantly; Two, make existing factory building can be engaged in water transfer printing processing at once, and reach stay in grade; Three, the user can cheaply be bought for the whole cost of reduction water transfer interpreter; Four, the coating cutting machine of water transfer interpreter and current formation machine are divided into two independent device, be convenient to the production routine arrangement that factory saves plant area and saves the air-conditioning expense.Realize above-mentioned purpose, be both and also just can promote popularizing of water transfer printing processing industry that the selection that also makes industrial circle can get more manufacturing colors helps the sale of commodity, helps consumer's multiple choices, enriches people's life.

But water transfer interpreter of the present utility model mainly forms two parts of machine by adhesive paste coating cutting machine and current forms all independent operations of two parts, does not disturb mutually.Because the existing base material commodity that first-class printing ink is provided specially on the market, water transfer interpreter of the present utility model just can be cancelled the operation of coated base material printing ink and natural air drying, saves factory building, has saved the labour, the corresponding departmental cost that has reduced found the factory cost and product.Adhesive paste coating cutting machine comprises having the cold air supply, make coating process obtain the system of the working environment of low temperature drying, the base material conveyer and the adhesive paste apparatus for coating that comprise the adhesive paste coating process, segmentation shearing device after coating is finished, cutting off back adhesive paste coated substrate and change independently operating system of the next one over to---current form machine, carry out the operation of water transfer printing.The water transfer operation is to carry out in current formation machine, and the main body that current form machine is a Rectangular Water Trough, and two sides in the tank are provided with stepped boss, and spillway hole and blasthole are set on boss.And reach the formation current, exempt the artificial purpose that realizes stay-in-grade water transfer printing that stirs.

A kind of improved water transfer interpreter, forming machine by adhesive paste coating cutting machine and current forms, it is characterized in that said adhesive paste coating cutting machine is by air conditioner and air duct thereof, adhesive paste coating machine, cutting machine and casing thereof are formed, air conditioner places the casing top, snorkel connects air conditioner and casing, and the adhesive paste coating machine is placed in the front portion of cutting machine; The adhesive paste coating machine has material bearing wheels, these wheels are two wheels, material is provided on it, and two baffle plate clampings are arranged, the back of bearing wheels is pan feeding wheels of a pair of clamping convey materials, then be to settle a lower pressure wheel and to shore wheel, shoring the adhesive paste groove that adhesive paste wheels is set above the wheel and contains adhesive paste, the adhesive paste wheels are provided with three adhesive paste are evenly coated wheel on the material, and be provided with clamping wheel, be the arrangement of cutting machine afterwards, cutting machine is by pedal, oil hydraulic cylinder and oil hydraulic cylinder bar, pedestal, compositions such as heating wire, pedal control oil hydraulic cylinder, oil hydraulic cylinder establish an oil hydraulic cylinder bar and with its on electrical heating wire has been installed pedestal be connected, power line is connected at the electrical heating wire two ends.Pan feeding wheels in the adhesive paste cloth cutting machine and adhesive paste coating wheels are provided with the wheel clearance adjustment apparatus, and this device is provided with puts the wheel floating seat, and this is provided with axle center, the displacement guide rod of tool twill screw and is installed in the steering wheel that the one end rotates.The coaxial side setting of gear wheel of adhesive paste coating wheels one end prevents the motion excursion of gear wheel, a pinion and a survey sensor of driving-chain derailing.

For describing creation principle of the present utility model in detail, configuration state and operation sequence and enforcement example are partly set forth in conjunction with the accompanying drawings one by one, in the hope of obtaining the audit crew and the public's clear understanding.

The utility model has 13 by width of cloth accompanying drawing, and they are:

Fig. 1, adhesive paste coating and cut-out schematic flow sheet;

The stereo appearance figure of Fig. 2, adhesive paste coating cutting machine;

The configuration schematic diagram of Fig. 2 A, adhesive paste coating cutting machine;

Fig. 3, adhesive paste apparatus for coating stereo appearance figure;

The structural scheme of mechanism in the adjustment wheel crack in Fig. 3 A, the adhesive paste figure cloth apparatus;

Fig. 4, adhesive paste apparatus for coating drive mechanism schematic diagram;

Fig. 4 A, adhesive paste apparatus for coating drive mechanism part stereogram;

The shearing device stereo appearance figure of Fig. 5, coating cutting machine;

Fig. 5 A, shearing device heating wire seat cutaway view;

Fig. 6, current form the stereo appearance figure of machine;

Fig. 6 A, current form the floor map of machine;

Configuration schematic diagram when Fig. 7 implements to use the utility model in factory;

The configuration schematic diagram in the another kind of factory of the present utility model is used in Fig. 7 A, enforcement;

For ease of understanding the structure of each figure parts, list the represented meaning of figure number in each accompanying drawing below: P material 33 heating wires 1 adhesive paste apparatus for coating 34 Connection Blocks 2 adhesive paste grooves 35 threaded hollow pipes 3 shearing devices 36 360,361,362,363 nuts, 4 machine casings 37 370,371 pads, 10 material baffles, 38 heating wire seats, 11 material placing wheel groups, 39 wire terminals, 12 pan feeding wheels 40 wear hole 13 lower pressure wheels, 41 bearing plates 14 and shore wheel 42 screws 15 clampings and take turns and stick with paste wheels 50 on 43 pedals 16 and practice bars 17 air conditioners 51 sensors 18 cold air 52 canine tooth wheel discs, 19 cold air ajutages, 53 pinion dishes, 20 displacement guide rods, 54 motors 21 that enter the mouth and put wheel floating seat 55 stopper slots 22 hexagonal (hexagon)nuts 60 cell bodies 23 axle center 61 apopores, 24 twill screws 62,63, osculum 25 driving wheels 64 oral siphons 26 driven pulleys 65 drainpipes 27 driving belts 66 stepped boss 28 steering wheels 67 water discharging valves 30 pedestals 68 inlet valves 31 oil hydraulic cylinders 70 coating cutting machines 32 oil hydraulic cylinder bars 80 current form machine

Adhesive paste is coated with the flow process of cutting machine as can be seen from Figure 1, and this flow process integral body is placed in the casing 4, and air conditioner 17 is installed at the casing top and cold air is sent into pipe 19 and entered coating cut-out flow process each several part from 18 inlets.In the flow process, the film material volume with printing ink is seated on two wheels 11 of supporting materials and by two material baffles 10 and clamps.Under the transmission system of machine drove, material P entered 12 clampings of pan feeding wheels and carries, and via lower pressure wheel 13, shored holding of wheel 14, made the P tensioning not loose.Make P enter the tangent line place of paste wheels 16 and clamping wheel 15 then, other two wheels of adhesive paste wheels, adhesive paste adheres in one and the adhesive paste groove 2, and pass to second wheel, like this, after last paste wheel coating adhesive paste, in the further homogenising in 15 places and obtain the airing of dry cold air, move to and determine after the length, be cut into the section material of Len req through shearing device.The cut-out principle of cutting machine is that hot melt is disconnected, the heat that utilizes heating wire under the function of current, to produce, and the of short duration contact of process is passed to material P to heat and is fused when the heating wire of heat withstands material P.Fig. 5 and Fig. 5 A are shearing device stereo appearance figure and heating wire seat cutaway view.Cutting machine is by pedal 43, oil hydraulic cylinder 31, oil hydraulic cylinder bar 32, pedestal 30, heating wire 33 formations such as grade.Cut off the moving pedal 43 of adopting when doing in execution and make oil hydraulic cylinder 31 actions release oil hydraulic cylinder bars 32 promotion pedestals 30 upwards, make heating wire 33 contact material P be heated fusing.What Fig. 5 A was represented is the cutaway view of heating wire seat, heating wire 33 2 ends and electric power system connect to guarantee the power supply heating, all need take insulation measures with each contact portion of heating wire seat, use has the parts of insulating capacity, as screw 42, cannulated threaded pipe etc. all must insulate with exposed heating wire.Two U-shaped framework Connection Blocks 34 that Open Side Down are fixed tightly on 41 walls of pedestal 30.Screw 42 is passed pad 370, Connection Block 34, and that accepts wooden partition 41 respectively wears hole 40, tightens up it with pad 37 and nut 36.The hole 40 usefulness threaded hollow pipes 35 that wear of the other end of Connection Block penetrate it, tighten up it with pad 371 and nut 360.Heating wire seat 38 also is down the U frame of opening, in the U-shaped frame of the Connection Block 34 of pedestal 30 2 ends, is connected with 34 two inwalls respectively and tightens up.The opposite side of heating wire seat 38 is fixed tightly on the wall of heating wire seat with nut 362,363 respectively by the joint 39 of perforation with heating wire.Heating wire 33 passes two Connection Blocks and two heating wire seat outer wall perforation like this, tightens up and tensioning with wire terminal.Can bring into play the effect of thermal cut-out sill behind the heating power.

For operation principle and the transmission mechanism that the adhesive paste apparatus for coating is described more fully, the adjustment process in wheel gap, in conjunction with Fig. 3 Fig. 3 A, Fig. 4 and Fig. 4 A make a detailed description.Fig. 3 and Fig. 3 A adhesive paste apparatus for coating main body outside drawing are adjusted wheel gap portion stereo appearance figure.The driving wheel that among Fig. 3 25 moves for the power of at first accepting motor, and by belt 27 drives 26,25 and 26 are synchronized with the movement, Fig. 3 A is a wheel crack guiding mechanism, two ends of every wheel all are provided with one pair of wheel crack guiding mechanism, it is by putting wheel floating seat 21, each one takes turns pan feeding wheels 12 and adhesive paste coating wheels and all is seated on 21, load onto a nut 22 by the axle center 23 that is fixed on the board for 21, twill screw 24,24 and displacement guide rod 20 match, at an end of displacement guide rod one steering wheel 28 is installed.This root guide rod 20 is put cooperations that be connected of twill screw on the wheel floating seat with two ends of a wheel of each wheels, realizes that guide rod can order about 21 upper and lower displacements when steering wheel rotation, thereby makes the wheel displacement, reaches the purpose in crack between the adjusting wheels.Fig. 4 and Fig. 4 A can understand the respectively motion conditions between the wheel from transmission process and transmission mechanism.Motor 54 drives 27 belts by chain 50 and makes 26 runnings and drive the material placing wheel running, also make 12 motions of pan feeding wheels up to the motion of adhesive paste wheel, totally say each wheels by corresponding gear drive, all under the drive of big chain 50, make the run-in synchronism of each wheel of gear rotating drive on gear wheel 52 and material placing wheel group 11 and the pan feeding wheels 12.For preventing 52 skews of adhesive paste wheel fluted disc, cause chain 50 derailings, influence the running of wheel, a pinion dish 53 is set 52 on coaxial, and survey sensor 51 in one of 53 sides installing one, and make 53 runnings the stopper slot 55 of sensor 51 in, 51 survey sensors and then motor 54 are formed the instruction of cutting off the power supply when skew takes place large fluted disc 52, make stop runnings such as adhesive paste wheel, restart through adjustment or after fixing a breakdown.

Fig. 6 and Fig. 6 A are that current form machine stereo appearance figure and floor map, the main body that current form machine is a Rectangular Water Trough 60, two inboards of tank are provided with stepped two boss 66, central authorities establish a spillway hole 62 on the last ladder table top, discharge from hole 62 so that be unlikely to overflow when water is full of outside the tank, the survey face on lower convex platform rank is established one and is entered water hole 61, and bottom land is established two osculums 63 and a draining valve 67, osculum 63 is installed valve, when being convenient to need to clean cell body the water in the groove is drained.Insert a water inlet pipe 64 at a middle part that enters the water hole, one control valve is set on the pipeline of this water inlet pipe, with the water yield in the control flume, because water inlet pipe is located at the central part of row's shape blasthole, when water entered in the groove, each inlet opening and the entry mouth of pipe had range difference, can form the difference of hydraulic pressure and caused the formation of current, play the effect that is equivalent to agitator, tremble expending of device and can remove from being provided with to stir.

Fig. 7 and Fig. 7 A are the production layout drawings of factory, illustrate water transfer interpreter of the present utility model can be in ready-made factory building reasonable Arrangement, because one of advantage of the present utility model, Jiao Hu coating cutting machine and current form machine independently separately, can in less plant area, improve arrangement, implement the production of water transfer printing.

In sum, water transfer interpreter of the present utility model has following plurality of advantages:

1, cost of investment is little, is about the 1/3-1/4 of existing equipment;

2, plant area does not have air-conditioning equipment and does not have impact to implementing the utility model, exempts the sky that wish is implemented the utility model person Transfer investment;

3, the utility model possesses cold air supply environment, guarantees that processing quality is stable.

4, the required spatial dimension of the utility model is little, easily planning.

5, adhesive paste of the present utility model coating cutting machine and current shape machine independent separate separately helps factory's combination process of arranging production.

6, current of the present utility model form machine and can exempt to use agitating device, and escapable cost reduces fault rate.

7, the utility model equipment operation is simple and convenient, can reduce training cost.

8, the utility model is fit to few sample volume and various a spot of scheduling of production, and electricity adapts to the arrangement that base material begins from last printing ink operation, as long as increase a simple and easy cam printing machine separately, separable segmentation is used, and can reduce the work personnel, saves labour costs.

Claims (3)

1, a kind of improved water transfer interpreter, forming machine by adhesive paste coating cutting machine and current forms, it is characterized in that said adhesive paste coating cutting machine is by air conditioner and air duct thereof, adhesive paste coating machine, cutting machine and casing thereof are formed, air conditioner places the casing top, snorkel connects air conditioner and casing, and the adhesive paste coating machine is placed in the front portion of cutting machine; The adhesive paste coating machine has material bearing wheels, these wheels are two wheels, material is provided on it, and two baffle plate clampings are arranged, the back of bearing wheels is pan feeding wheels of a pair of clamping convey materials, then be to settle a lower pressure wheel and to shore wheel, shoring the adhesive paste groove that adhesive paste wheels is set above the wheel and contains adhesive paste, the adhesive paste wheels are provided with three adhesive paste are evenly coated wheel on the material, and be provided with clamping wheel, be the arrangement of cutting machine afterwards, cutting machine is by pedal, oil hydraulic cylinder and oil hydraulic cylinder bar, pedestal, compositions such as heating wire, pedal control oil hydraulic cylinder, oil hydraulic cylinder establish an oil hydraulic cylinder bar and with its on electrical heating wire has been installed pedestal be connected, power line is connected at the electrical heating wire two ends.

2, according to the improved water transfer interpreter of claim 1 defined, it is characterized in that pan feeding wheels and adhesive paste coating wheels in the described adhesive paste cloth cutting machine are provided with the wheel clearance adjustment apparatus, this device is provided with puts the wheel floating seat, and this is provided with axle center, the displacement guide rod of tool twill screw and is installed in the steering wheel that the one end rotates.

3,, it is characterized in that the coaxial side setting of gear wheel of said adhesive paste coating wheels one end prevents the motion excursion of gear wheel, a pinion and a survey sensor of driving-chain derailing according to the improved water transfer interpreter of claim 1 defined.

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