CN2319178Y - Full automatic continuously circulating sand jetting machine - Google Patents
Full automatic continuously circulating sand jetting machine Download PDFInfo
- Publication number
- CN2319178Y CN2319178Y CN 97200652 CN97200652U CN2319178Y CN 2319178 Y CN2319178 Y CN 2319178Y CN 97200652 CN97200652 CN 97200652 CN 97200652 U CN97200652 U CN 97200652U CN 2319178 Y CN2319178 Y CN 2319178Y
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- sand
- tube
- storehouse
- magnetic valve
- control magnetic
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Abstract
The utility model discloses the mechanical device of the abrasive jet, particularly a full automatic continuously circulating sand jetting machine. The mechanical device of the abrasive jet comprises a sand cylinder, a sand jetting gun, a voltage-stabilizing air feeding tank, and a cloth bag type dust remover. The mechanical device of the abrasive jet is characterized in that a three-bin sand cylinder is adopted; under the control of the sequence circuit, the full automatic continuously circulating sand jetting machine can continuously work for a long time without stopping, and the sand jetting efficiency is high. The mechanical device of the abrasive jet has the functions of the sand jetting and the automatic cleanness of the residual sand in the sand jetting tube on the front side and the rear side; the mechanical device of the abrasive jet can not only improve the jetting quality, but also can fundamentally solve the easily clogging problem of the sand jetting tube, and after adopting the recovery structure of the negative pressure injector, the mechanical device of the abrasive jet can operate in the environment which does not allow using the strong electricity. The mechanical device of the abrasive jet is a new style device which can remove the paint and the rust and eliminate the stress.
Description
The utility model belongs to a kind of abrasive jet machinery equipment, and particularly a kind of use nozzle is cyclic spray sand material repeatedly, the rust of cleaning metal surface or the abrasive blast equipment of lacquer.
Traditional open abrasive blast equipment does not reclaim function and dust arrester, makes working environment very abominable, and is very big to health of operators harm.Recently people develop polytype closed circulation formula sand-blasting machine again, have realized that sandblast, recovery and dedusting carry out synchronously, have improved working environment, have alleviated working strength of workers.But still there is following deficiency in the machine of these types, has had a strong impact on the normal use of machine.(1) machine returns sand and all rests on back in the sand storehouse behind the sandblast number minute of once feeding, and can not recycle continuously, and the sand material that must shut down in knockout or the handle time sand storehouse is manually poured in the sand tube sandblast of starting shooting again again into.The working method of this discontinuous, a few minutes will repeat once, reduce operating efficiency, increase labour intensity.Owing to the frequent starting of motor, also shortened the service life of sand-blasting machine and vavuum pump.(2) owing to the device that automatic cleaning sandblast pipeline is not set, very poor in preceding sandblast continuity in two or three minutes when restarting sandblast at every turn, had a strong impact on operating rate and quality.Particularly stop up blast tube easily, can not work on, need the operator to pull down blast tube, reinstall use again behind the removing pipe inner product sand.(3) because the recovery function of machine is to be realized by the negative pressure that external vavuum pump provides, so must use exchange the 380V power supply, like this under the working environment that does not allow forceful electric power to get involved, the first-class occasion of shipyard or ship for example, this class machine all can not use, and has limited the scope of application of machine.
The purpose of this utility model provides a kind of continuous operation of can shutting down for a long time, can clear up residual long-pending sand in the blast tube before sandblast and after the sandblast automatically, is suitable for the full-automatic continuous circulating sand-blasting machine of working the low-tension supply environment under.
For achieving the above object, the utility model is achieved in that a kind of full-automatic continuous circulating sand-blasting machine, it comprises sand tube, sand-blasting gun, by the gas supply under constant pressure jar and the fiber bag precipitator of total source of the gas pipe air feed, the sand export of sand tube lower end is provided with mixer, the gas supply under constant pressure jar is connected with the blast nozzle of sand-blasting gun through blast tube through the continuous mixer outlet of sandblast air supply pipe and mixer air inlet, the recovery mouth of sand-blasting gun is connected with the recovery mouth of sand tube through recovery tube, and the dust mouth of sand tube links to each other with the suction port of fiber bag precipitator through sweep-up pipe.Simultaneously, it also comprises the negative pressure injector, the gas supply under constant pressure jar is provided with the control magnetic valve through the injector air supply pipe injector air supply pipe that links to each other with the injector jet pipe, the bleeding point of fiber bag precipitator is connected with the negative pressure suction inlet of negative pressure injector, and said sand tube is three storehouse sand tubes, thereon, in, be respectively equipped with steel-wire screen in the following storehouse, middle storehouse cylinder and following storehouse cylinder, storehouse umbrella crown and following storehouse umbrella crown in being respectively equipped with on the piston rod of two cylinders, the gas supply under constant pressure jar by tube connector respectively with the sand tube in, following storehouse connects, on their tube connector, be respectively equipped with pressure regulator valve and control magnetic valve, and on the sandblast air supply pipe, also be provided with pressure regulator valve and control magnetic valve, the gas supply under constant pressure jar also respectively through tube connector and reversal valve and in, following storehouse cylinder connects, in the sand tube, be respectively equipped with blast pipe and control magnetic valve on the sidewall of following storehouse, on the sand tube, connect by being close to the road pipe between middle storehouse, also be provided with the control magnetic valve on this pipe, each is controlled magnetic valve and is connected with a sequential circuit board with each reversal valve.The sequence circuit plate is mainly by 8031 single-chip microcomputers, 2716 memory under programs, the 74LS373 chip, drive circuit, photoisolator, rectifier, 7805 voltage-stabilized power supplies, and recovery switch and sandblast switch composition, the P0.7 of single-chip microcomputer～P0.0 end, the 1D of chip～8D end, the Q7 of memory under program～Q1 end is connected with each other, the P2.2 of single-chip microcomputer～P2.0 end links to each other with the A10～A8 end of memory under program, the 1Q of chip～8Q end links to each other with the A7～A1 end of memory under program, the P1.5 of single-chip microcomputer～P1.0 output is connected with the input of drive circuit, the output of drive circuit is connected with the input of photoisolator, control magnetic valve on the injector air supply pipe is connected with the output of rectifier, remaining control magnetic valve is connected with the output of photoisolator with reversal valve, reclaiming switch links to each other with rectifier, the break-make of the magnetic valve on the control injector air supply pipe, the sandblast switch links to each other with voltage-stabilized power supply, the Push And Release of control sequence circuit, and then determine the through and off of all the other magnetic valves and reversal valve, finish the pre-cleaning pipeline, sandblast, reclaim, overall processes such as dedusting and back cleaning pipeline.
The utility model has the advantages that: (1) adopts three-bin typed sand tube, can not shut down continuous operation for a long time under the automatic control of sequence circuit plate, finishes overall processes such as sandblast, recovery, dedusting and cleaning pipeline automatically, has improved operating efficiency greatly; (2) have before the sandblast and sandblast after the device of residual long-pending sand in the cleaning blast tube automatically, both improved the sandblast quality, fundamentally solved the easy blocking problem of blast tube again; (3) this machine adopts negative pressure injector recovery structure, and the negative pressure that need not external vavuum pump provides realizes reclaiming, adopt sequence circuit to make machine can use the 24V dc source, so this machine can also work in not allowing to use the environment of forceful electric power, enlarge the scope of application of machine.
Now in conjunction with the accompanying drawings and embodiments the utility model is done specific descriptions:
Fig. 1 is full-automatic continuous circulating sand-blasting machine structural representation;
Fig. 2 is a sequence circuit plate fundamental diagram.
As shown in Figure 1, a kind of full-automatic continuous circulating sand-blasting machine, it comprises negative pressure injector 1, fiber bag precipitator 2, the gas supply under constant pressure jar 13 by total source of the gas pipe 14 air feed, sand tube 4 and sand-blasting gun 6.Sand tube 4 is three storehouse sand tubes, be respectively equipped with steel-wire screen 17, middle storehouse cylinder 20 and following storehouse cylinder 21 in its storehouse, upper, middle and lower, storehouse umbrella crown 18 and following storehouse umbrella crown 19 in being respectively equipped with on the piston rod of two cylinders, the lower end sand export of sand tube 4 is provided with mixer 11, be respectively equipped with blast pipe and control magnetic valve 31 and 33 on the sidewall in the Zhong Cang of sand tube 4 and following storehouse, go up, connect by being close to the road pipe between middle storehouse, pipe is provided with control magnetic valve 32.One side of gas supply under constant pressure jar 13 is connected with injector jet pipe 16 by injector air supply pipe 15, and injector air supply pipe 15 is provided with control magnetic valve 42; The opposite side of gas supply under constant pressure jar 13 by tube connector respectively with sand tube 4 in, down the storehouse is connected, be respectively equipped with pressure regulator valve 39,40 on this tube connector and control magnetic valve 34,36; The opposite side of gas supply under constant pressure jar 13 also is connected with following storehouse cylinder 21 with middle storehouse cylinder 20 respectively with reversal valve 35,37 by tube connector; The bottom of gas supply under constant pressure jar 13 opposite sides is connected by the air inlet of sandblast air supply pipe 12 with mixer 11, and this mouth of pipe is provided with pressure regulator valve 41 and control magnetic valve 38.The outlet of mixer 11 is connected with the blast nozzle 9 of sand-blasting gun 6 through blast tube 10, and sand-blasting gun 6 front ends are recycling cavity 7, is provided with hairbrush 8 around it.The recovery mouth of sand-blasting gun 6 is connected with the recovery mouth of sand tube 4 through recovery tube 5, and the dust mouth of sand tube 4 is connected through the suction port of sweep-up pipe 3 with fiber bag precipitator 2, and the bleeding point of fiber bag precipitator 2 is connected with the negative pressure suction inlet of negative pressure injector 1.Each is controlled magnetic valve and all is connected with the sequence circuit plate with reversal valve.Sand-blasting gun 6 is provided with and reclaims switch 29 and sandblast switch 28 (see figure 2)s.
As shown in Figure 2, the sequence circuit plate is mainly by 8031 single-chip microcomputers, 24,2716 memory under programs 26,74LS373 chip 25, and drive circuit 23, photoisolator 22, rectifier 30,2805 voltage-stabilized power supplies 27, and reclaim switch 29 and sandblast switch 28 connects to form.The P0.7 of single-chip microcomputer 24～P0.0 end, the Q7 of the 1D of chip 25～8D end and memory under program 26～Q1 end links to each other, the P2.2 of single-chip microcomputer 24～P2.0 output links to each other with the A10～A8 input of memory under program 26, the 1Q of chip 25～8Q end links to each other with the A7～A1 end of memory under program 26, the P1.5 of single-chip microcomputer 24～P1.0 output links to each other with the input of drive circuit 23, and the output of drive circuit 23 links to each other with the input of photoisolator 22.Control magnetic valve 42 is connected with the output of rectifier 30, and control magnetic valve 34,36,38,31,33,32 is connected with photoisolator 22 outputs with reversal valve 35,37.Reclaiming switch 29 links to each other with rectifier 30 with the break-make of control magnetic valve 42, sandblast switch 28 links to each other with voltage-stabilized power supply 27 with the Push And Release of control sequence circuit, and then the through and off of decision control magnetic valve 34,36,38,31,32,33 and reversal valve 35,37, finish overall processes such as pre-cleaning pipeline, sandblast, recovery, dedusting and back cleaning pipeline, realize the full-automatic continuous circulating sandblast of this machine.
This sand-blasting machine course of work is as follows:
One, the set-up procedure before the work:
After connecting power supply and source of the gas, operating personnel hold sand-blasting gun 6 makes hairbrush 8 press close to the sand stockpile, presses and reclaims K switch 1, and magnetic valve E is open-minded, and air-flow enters negative pressure injector 1 by gas supply under constant pressure jar 13 and produces negative pressure.This negative pressure is through deduster 2, sweep-up pipe 3, sand tube 4, recovery tube 5, recycling cavity 7, the sand material constantly sucked in the middle storehouse of sand tube (storehouse umbrella crown 18 is at lowering position in this moment, and following storehouse umbrella crown 19 is in the jack-up position).Foreign material in the sand material and bigger sand grains can not pass through screen cloth 17, guarantee that mixer 11 is not blocked in the work.Dust in the sand material enters deduster 2 through sweep-up pipe 3, falls into the deduster bottom after the filtration.After sucking about 100 kilograms of sand material, close the recovery switch, reversal valve I commutation this moment, following storehouse umbrella crown 19 falls, and the sand material falls into down the storehouse, and preparation finishes.
Two, practical work process:
After connecting power supply and source of the gas, at first adjust pressure-reducing valve L, M, N, make three's force value coordinate coupling, operating personnel hold sand-blasting gun 6, make hairbrush 8 be close to surface of the work, press the recovery switch, and magnetic valve E is open-minded, and air-flow enters injector and produces negative pressure.Press sandblast K switch 2 after several seconds, this moment, sequence circuit was started working.At first clear up pipeline, magnetic valve F is open-minded, and air-flow enters mixer 11 and blast tube 10, residual long-pending sand in long-pending sand in the mixer 11 that bled by sand tube 4 and the blast tube 10 is cleared up away, in case blast tube 10 stops up.Sequence circuit enters the life's work state after several seconds, and magnetic valve B is open-minded, and following storehouse begins pressurization, and the sand material constantly enters in the mixer 11, and under the effect of sandblast air-flow, by blast tube 10 and blast nozzle 9, beats on surface of the work.The steel sand that rebounds together with remove from the metal surface foreign material such as the lacquer that gets off, rust by hairbrush 8 retainings in recycling cavity 7, and in recovery tube 5 enters sand tube 4.Dust wherein enters fiber bag precipitator 2 through sweep-up pipe 3, falls into deduster 2 bottoms after the filtration.After steel sand and other foreign material etc. filtered by screen cloth 17, steel sand temporarily dropped in the sand tube 4 in the storehouse.Treat down in the storehouse sand material ejection half back reversal valve H commutation approximately, middle storehouse umbrella crown 18 jack-up, in, go up the storehouse and isolate.Simultaneously magnetic valve A is open-minded, the pressurization of middle storehouse, and in treating, down after the pressure unanimity in storehouse, reversal valve I commutation, following storehouse umbrella crown 19 falls, and the sand of depositing in middle storehouse falls into down the storehouse, has realized the function of continuous circulation sandblast.After treating that knockout finishes, reversal valve I commutates once more, and following storehouse umbrella crown 19 is again by jack-up, and following, middle storehouse isolates.Magnetic valve A closes simultaneously, and middle storehouse stops pressurization, and magnetic valve C is open-minded, closes automatically behind the pressure of storehouse in laying down.Magnetic valve G is open-minded afterwards, goes up, middle storehouse communicates, and treats, closes automatically after the pressure unanimity of middle storehouse.Reversal valve H commutation simultaneously, storehouse umbrella crown 18 falls in making, and at this moment machine returns to the state of starting working again, has promptly finished one-time continuous periodic duty process.This process constantly repeats, and has realized not shutting down for a long time the function of continuous operation.After the nozzleman finishes, close sandblast K switch 2 earlier, begin to clear up pipeline this moment, and the course of work is as follows: magnetic valve B closes, and following storehouse stops pressurization, and magnetic valve D is open-minded simultaneously, unloads and falls down storehouse pressure.It is open-minded that magnetic valve F continues, and makes the air communication mistake, and cleaning is by 4 times storehouses of sand tube continue to bleed long-pending sand in the mixer 11.After treating down that storehouse pressure is unsnatched, magnetic valve F closes, and stops sand removal.At this moment close again and reclaim K switch 1, magnetic valve E closes, and stops to reclaim, and all work is finished.
Three, the maintenance after machine works finishes:
1. open sand tube 4 top covers, take out screen cloth 17, outwell foreign material, reinstall again.
2. pull down mixer 11, emit the steel sand (in order to using again) in the sand tube 4.
3. open deduster 2 bottom wickets, remove dust, shut then.
4. the cloth bag in the deduster 2 also will be cleared up or change to machine works after a period of time.
In the utility model, total source of the gas pipe 14 air demands are 6～10 meters
3/ minute, adjustable; Negative pressure injector 1 can produce 0.9～0.6 atmospheric pressure, and is adjustable; Maximum rust cleaning efficient is 20 meters
2/ hour, maximum 15 meters of the height that reclaim.This machine be a kind ofly can in the several work environment, eliminate rust, paint removal or the novel device that eliminates stress, under the control of sequence circuit, finish overall processes such as sandblast, recovery, dedusting and cleaning pipeline automatically.
Claims (1)
1. full-automatic continuous circulating sand-blasting machine, it comprises sand tube (4), sand-blasting gun (6), gas supply under constant pressure jar (13) and fiber bag precipitator (2) by total source of the gas pipe (14) air feed, the sand export of sand tube (4) lower end is provided with mixer (11), gas supply under constant pressure jar (13) is connected through the air inlet of sandblast air supply pipe (12) with mixer (11), the outlet of mixer (11) is connected with the blast nozzle (9) of sand-blasting gun (6) through blast tube (10), the recovery mouth of sand-blasting gun (6) is connected through the recovery mouth of recovery tube (5) with sand tube (4), the dust mouth of sand tube (4) is connected through the suction port of sweep-up pipe (3) with fiber bag precipitator (2), it is characterized in that: it also comprises negative pressure injector (1), gas supply under constant pressure jar (13) is connected with injector jet pipe (16) through injector air supply pipe (15), injector air supply pipe (15) is provided with control magnetic valve (42), the bleeding point of fiber bag precipitator (2) is connected with the negative pressure suction inlet of negative pressure injector (1), said sand tube (4) is three storehouse sand tubes, thereon, in, be respectively equipped with steel-wire screen (17) in the following storehouse, middle storehouse cylinder (20) and following storehouse cylinder (21), storehouse umbrella crown (18) and following storehouse umbrella crown (19) in being respectively equipped with on the piston rod of cylinder (20) and (21), gas supply under constant pressure jar (13) by tube connector respectively with sand tube (4) in, following storehouse connects, on their tube connector, be respectively equipped with pressure regulator valve (39), (40) and control magnetic valve (34), (36), on sandblast air supply pipe (12), be provided with pressure regulator valve (41) and control magnetic valve (38) equally, gas supply under constant pressure jar (13) also is connected with following storehouse cylinder (21) with middle storehouse cylinder (20) respectively with (37) with reversal valve (35) by tube connector, in the sand tube (4), be respectively equipped with blast pipe and control magnetic valve (31) and (33) on the sidewall of following storehouse, on the sand tube (4), connect by being close to the road pipe between middle storehouse, also be provided with control magnetic valve (32) on this pipe, control magnetic valve (34), (36), (31), (33), (42), (38), (32) and reversal valve (35), (37) be connected with a sequential circuit board, the sequence circuit plate is by 8031 single-chip microcomputers (24), 2716 memory under programs (26), 74LS373 chip (25), drive circuit (23), photoisolator (22), rectifier (30), 7805 voltage-stabilized power supplies (27), and recovery switch (29) and sandblast switch (28) composition, the P0.7-P0.0 end of single-chip microcomputer (24), the 1D of chip (25)～8D Dragon Boat Festival, the Q7 of memory under program (26)～Q1 end is connected with each other, the P2.2 of single-chip microcomputer (24)～P2.0 output links to each other with the A10～A8 input of memory under program (26), the 1Q of chip (25)～8Q end links to each other with the A7～A1 end of memory under program (26), the P1.5 of single-chip microcomputer (24)～P1.0 output is connected with the input of drive circuit (23), the output of drive circuit (23) is connected with the input of photoisolator (22), control magnetic valve (42) links to each other with the output of rectifier (30), control magnetic valve (34), (36), (38), (31), (33), (32) and reversal valve (35), (37) output with photoisolator (22) is connected, reclaiming switch (29) links to each other with rectifier (30) with the break-make of control magnetic valve (42), sandblast switch (28) links to each other with voltage-stabilized power supply (2 7) with the Push And Release of control sequence circuit, and then decision control magnetic valve (34), (36), (38), (31), (32), (33) and reversal valve (35), (37) the pre-cleaning pipeline is finished in through and off, sandblast, reclaim, overall processes such as dedusting and back cleaning pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97200652 CN2319178Y (en) | 1997-01-20 | 1997-01-20 | Full automatic continuously circulating sand jetting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97200652 CN2319178Y (en) | 1997-01-20 | 1997-01-20 | Full automatic continuously circulating sand jetting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2319178Y true CN2319178Y (en) | 1999-05-19 |
Family
ID=33922263
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 97200652 Expired - Fee Related CN2319178Y (en) | 1997-01-20 | 1997-01-20 | Full automatic continuously circulating sand jetting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2319178Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103481203A (en) * | 2013-09-10 | 2014-01-01 | 山东开泰工业科技有限公司 | Universal display and touch control integrated controller of throwing peening machine |
| CN105018968A (en) * | 2015-08-07 | 2015-11-04 | 广西百色银海铝业有限责任公司 | Rust removing sand milling device for cathode steel bar of aluminum electrolysis cell |
| CN112264935A (en) * | 2020-10-29 | 2021-01-26 | 鄂州市天信工贸股份有限公司 | Sand blasting mechanism of aluminum alloy pipe sand blasting machine |
-
1997
- 1997-01-20 CN CN 97200652 patent/CN2319178Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103481203A (en) * | 2013-09-10 | 2014-01-01 | 山东开泰工业科技有限公司 | Universal display and touch control integrated controller of throwing peening machine |
| CN105018968A (en) * | 2015-08-07 | 2015-11-04 | 广西百色银海铝业有限责任公司 | Rust removing sand milling device for cathode steel bar of aluminum electrolysis cell |
| CN105018968B (en) * | 2015-08-07 | 2018-01-09 | 广西百色银海铝业有限责任公司 | A kind of aluminum cell cathode steel bar derusting sand milling apparatus |
| CN112264935A (en) * | 2020-10-29 | 2021-01-26 | 鄂州市天信工贸股份有限公司 | Sand blasting mechanism of aluminum alloy pipe sand blasting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |