CN211865957U - Automatic three-phase fusion jet cleaning system - Google Patents
Automatic three-phase fusion jet cleaning system Download PDFInfo
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- CN211865957U CN211865957U CN201921736220.5U CN201921736220U CN211865957U CN 211865957 U CN211865957 U CN 211865957U CN 201921736220 U CN201921736220 U CN 201921736220U CN 211865957 U CN211865957 U CN 211865957U
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Abstract
The utility model relates to an automatic change three-phase and fuse efflux cleaning system, include: the device comprises an air compressor (1), a cold dryer (2), a recovery tank (3), a recovery pipeline (4), an air tank (5), a three-phase fusion jet flow device (6) and a feeding pipeline (7); the central control system controls the start and stop of the cold dryer, the cold dryer (2) is started under the control of the central control system, condensed water and impurities in high-pressure gas output by the air compressor (1) are filtered, and the high-pressure gas output by the cold dryer (2) is sent to the gas tank (5); the air tank (5) stores high-pressure air output by the cold dryer (2), buffers air source pressure pulsation, and outputs a stable air source to the three-phase fusion jet flow device (6). The three-phase fusion jet flow equipment (6) sprays jet flow; the cleaning device is characterized in that a recovery tank is arranged below the cleaning object, the recovery tank is connected with an inlet of a liquid pumping device, an outlet of the liquid pumping device is connected with one end of a recovery pipeline, the other end of the recovery pipeline is discharged, and the recovered materials are recycled to realize green cleaning.
Description
Technical Field
The utility model relates to an automatic change three-phase and fuse efflux cleaning system belongs to green washing technical field.
Background
The traditional cleaning processes such as acid cleaning, chemical solvent cleaning, air sand blasting and the like have serious pollution, and the high-pressure water cleaning process has small pollution but large energy consumption. In addition, although a single cleaning device can achieve the purpose of cleaning, the material cannot be recovered after being ejected, cannot be recycled, and cannot achieve the purpose of making the best use of the material.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem do: the automatic three-phase fusion jet cleaning system can be operated, the purpose of removing strong attachments such as paint, rust, oil dirt, water scale, sediment and the like on the surface of an object is achieved, and the recovered objects are recycled.
The utility model provides a technical scheme do: an automated three-phase fused jet cleaning system comprising: the device comprises an air compressor (1), a cold dryer (2), a recovery tank (3), a recovery pipeline (4), an air tank (5), a three-phase fusion jet flow device (6) and a feeding pipeline (7);
one end of the feeding pipeline (7) is open, and the other end of the feeding pipeline is connected with the three-phase fusion jet flow equipment (6);
the air compressor (1) is connected with an external power supply through a first control switch, the first control switch controls the starting and stopping of the air compressor (1), and the air delivery volume and the air delivery pressure of output high-pressure air are adjusted after the air compressor (1) is started; the output end of the air compressor (1) is connected with the input port of the cold dryer (2);
the cold machine (2) of doing connects external power source through second control switch, and the cold start-stop of doing machine (2) of second control switch control is cold, and the input port of gas pitcher (5) is connected to the delivery outlet of cold machine (2), and three-phase fusion fluidic device (6) is connected to the delivery outlet of gas pitcher (5), and three-phase fusion fluidic device (6) output efflux.
The lower part of the object to be cleaned is provided with a recovery tank, the recovery tank is connected with an inlet of the liquid pumping device, an outlet of the liquid pumping device is connected with one end of a recovery pipeline, and the other end of the recovery pipeline is discharged.
Preferably, a pressure sensor is installed in the gas tank (5), the pressure sensor collects the pressure in the gas tank (5) in real time and transmits the pressure back to the central control system, and the central control system monitors and records the pressure in the gas tank in real time.
Preferably, the recovery tank is a V-shaped recovery tank.
Preferably, the recovery tank is used for recovering the jet flow sprayed by the equipment and the impurities falling off from the surface of the cleaned object.
Preferably, the other end of the recovery pipeline is connected with a feeding pipeline (7).
Preferably, the other end opening of the recovery pipeline faces downwards, the one end opening of the feeding pipeline (7) faces upwards, one end of the feeding pipeline (7) is located below the other end of the recovery pipeline, and the other end of the feeding pipeline (7) can input materials required by jet flow to the three-phase fusion jet flow device (6).
Preferably, one end of the feeding pipeline (7) is provided with a filter, and materials required by the output jet flow of the three-phase fusion jet flow equipment (6) are reserved after impurities are filtered.
Preferably, one end of the feeding pipeline (7) is open and is used for receiving jet flow sprayed by the recovery pipeline and impurities falling off from the surface of the cleaned object; the other end of the feeding pipeline (7) is connected with an input port of the three-phase fusion jet flow device (6).
Preferably, the cross-section of accumulator is the V-arrangement, and the opening of V-arrangement is less than 150 degrees, is convenient for mix the liquid and flows into the accumulator bottom, and the tank bottom sets up screw conveyor, concentrates the accumulator to accumulator one end, is convenient for extract.
Preferably, the recovered materials in the recovery tank are filtered, the liquid pumping device is arranged between the recovery tank and the recovery pipeline, the recovered materials are pumped into the recovery pipeline by the liquid pumping device, the recovery pipeline is internally provided with a filter, impurities are filtered and filtered, and the filtered impurities are sent to the feeding pipeline (7), so that the materials are recycled.
Preferably, the jet flow sprayed by the three-phase fusion jet flow cleaning device (6) is airflow.
Preferably, the jet cleaning equipment (6) is a three-phase fusion jet equipment, and water, sand and gas are fully mixed and then are sprayed out to the surface of the object to be cleaned by a spray gun, so that dirt and a paint layer attached to the object to be cleaned fall off, and cleaning is realized.
Preferably, a pressure sensor is arranged inside the gas tank (5), and the pressure sensor is connected with a display device to measure and display the pressure of the gas tank (5).
Preferably, the spraying port of the three-phase fusion jet flow cleaning device (6) is provided with a pressure sensor for measuring the spraying pressure.
Preferably, the first control switch and the second control switch are respectively connected with a remote control module, and the remote control module is controlled through a remote controller to realize the remote control of the on-off state of the first control switch and the second control switch.
Preferably, a feeding device is arranged in the feeding pipeline (7), and the recovered materials entering one end of the feeding pipeline (7) are sent to the other end of the feeding pipeline (7) under the control of a power supply.
Preferably, three-phase fusion efflux equipment (6) are including a jar body, efflux subassembly and spacing subassembly with higher speed, jar body is used for holding and establishes washing sand and washing liquid, and the top is equipped with the charge door, the efflux subassembly includes suction nozzle and efflux pipeline with higher speed, the suction nozzle is hollow frustum structure, sets up jar body bottom, the efflux pipeline includes main part pipeline and outgoing pipeline, the main part pipeline is the straight tube, sets up the jar is internal, and the lower extreme with the suction nozzle closely cooperates, and the upper end is passed through the mounting hole is visited the jar body, the outgoing pipeline with the upper end of main part pipeline is connected, spacing subassembly is fixed jar external portion is injectd the lifting height of main part pipeline.
Compared with the prior art, the utility model the advantage lie in:
(1) the utility model, as a novel technology of physical cleaning, is a three-phase fusion jet green cleaning technology, is a gas, solid and liquid three-phase front end mixed cleaning mode, is mainly based on the aerodynamic theory, through the integrated design of the flow field in the cavity, the pipeline and the spray gun, after the air, the solid (quartz sand or sand grains made of other materials) and the liquid (tap water) are fully and uniformly mixed by only utilizing the aerodynamic force, the cleaning agent is driven by aerodynamic force to be sprayed to the surface of an object to be cleaned (such as a train wagon, a carriage, a steel plate, a ship body and the like) at a certain speed, and the comprehensive effects of cutting and rubbing of edges and corners of sand grains, soaking of water, scouring of gas and the like are utilized to realize the cleaning of strong-force attachments such as paint, rust, oil dirt, oil stain, water scale, silt sediment and the like on the surface of the object, wherein the strong-force attachments are free of dust and chemical pollution, and are efficient, water-saving, energy-saving and environment-friendly.
(2) The utility model discloses a set up control switch at air compressor machine, cold machine of doing, remote module is connected to control switch, realizes opening, the disconnected state of remote control air compressor machine and cold machine of doing. In addition, a pressure sensor is installed in the gas tank, the pressure sensor collects the pressure in the gas tank in real time and transmits the pressure back to the central control system, and the central control system monitors and records the pressure in the gas tank in real time. By the scheme, remote automatic monitoring and system opening and closing of the system can be realized, and convenience of the system is improved.
(3) The utility model discloses a collection and the recovery of material are realized to accumulator and drawing liquid device. The material is sprayed out from the cleaning equipment and acts on the surface of the object to be cleaned, so that the cleaning effect is realized. The cleaned materials such as water, sand and the like can fall into a recovery tank below the object to be cleaned, the water and sand mixture is pumped out of the recovery tank through a liquid pumping device, an outlet of the liquid pumping device is connected with one end of a recovery pipeline, and the other end of the recovery pipeline is discharged to a material feeding pipeline, so that the materials are recycled.
Drawings
FIG. 1 is a schematic diagram of an automated three-phase fusion jet cleaning system.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, the utility model relates to an automatic change three-phase and fuse efflux cleaning system, include: the device comprises an air compressor (1), a cold dryer (2), a recovery tank (3), a recovery pipeline (4), an air tank (5), a three-phase fusion jet flow device (6) and a feeding pipeline (7); one end of the feeding pipeline (7) is open, and the other end of the feeding pipeline is connected with the three-phase fusion jet flow equipment (6); the central control system can control the starting and stopping of the air compressor (1) and output the air transmission quantity and the air transmission pressure of high-pressure air; the air compressor (1) outputs high-pressure air under the control of the central control system and sends the high-pressure air to the cold dryer (2); the central control system controls the start and stop of the cold dryer, the cold dryer (2) is started under the control of the central control system, condensed water and impurities in high-pressure gas output by the air compressor (1) are filtered, and the high-pressure gas output by the cold dryer (2) is sent to the gas tank (5); the air tank (5) stores high-pressure air output by the cold dryer (2), buffers air source pressure pulsation, and outputs a stable air source to the three-phase fusion jet flow device (6). The three-phase fusion jet flow equipment (6) sprays jet flow; the cleaning device is characterized in that a recovery tank is arranged below the cleaning object, the recovery tank is connected with an inlet of a liquid pumping device, an outlet of the liquid pumping device is connected with one end of a recovery pipeline, the other end of the recovery pipeline is discharged, and the recovered materials are recycled to realize green cleaning.
The three-phase fusion jet flow cleaning system is characterized in that input materials (comprising water, sand and gas) are fully mixed and then are sprayed to the surface of a cleaned object through a nozzle, so that dirt and a paint layer attached to the cleaned object fall off, the cleaning purpose is realized, and the operation parameter acquisition, start-stop control, pressurization, deflation and the like of equipment are realized.
The air compressor (1) is connected with an external power supply through a first control switch, the first control switch controls the starting and stopping of the air compressor (1), and the air compressor (1) regulates and outputs high-pressure air with certain pressure after being started; the air compressor (1) sends the output high-pressure air to the cold dryer (2);
the cold dryer (2) is connected with an external power supply through a second control switch, the second control switch controls the start and stop of the cold dryer (2), condensed water and impurities in high-pressure gas output by the air compressor (1) are filtered out after the cold dryer (2) is started, and the high-pressure gas output by the cold dryer (2) is sent to the gas tank (5);
the air tank (5) stores the high-pressure air output by the cold dryer (2), buffers the pressure pulsation of the high-pressure air, and outputs a stable air source to the three-phase fusion jet flow device (6).
The three-phase fusion jet flow equipment (6) sprays jet flow to the cleaned object; the three-phase fusion jet flow equipment (6) comprises a tank body, an acceleration jet flow assembly and a limiting assembly, wherein the tank body is used for containing cleaning sand and cleaning liquid, the top of the tank body is provided with a feeding hole, the acceleration jet flow assembly comprises an air inlet nozzle and a jet flow pipeline, the air inlet nozzle is of a hollow frustum structure and is arranged at the bottom of the tank body, the jet flow pipeline comprises a main pipeline and an emergent pipeline, the main pipeline is a straight pipe and is arranged in the tank body, the lower end of the main pipeline is tightly matched with the air inlet nozzle, the upper end of the main pipeline extends out of the tank body through the mounting hole, the emergent pipeline is connected with the upper end of the main pipeline, the limiting assembly is fixed outside the tank body and is used for limiting the lifting height of the main pipeline, the emergent pipeline is firstly closed when the three-phase fusion jet flow equipment works, the air inlet nozzle inflates the, the main pipeline is lifted along the mounting hole and separated from the air inlet nozzle, when the air pressure in the tank body reaches a second preset value, the emergent pipeline is opened, and the cleaning sand, the cleaning liquid and the charged gas are mixed and then are sprayed out from the emergent pipeline through the main pipeline.
A recovery tank (3) is arranged below the cleaning object, the recovery tank (3) is connected with an inlet of a liquid pumping device, and the liquid pumping device is placed at the bottom of the recovery tank. The outlet of the liquid pumping device is connected with one end of the recovery pipeline (4), and the other end of the recovery pipeline (4) is discharged, so that the pumping separation of the water and sand mixed liquid after cleaning is realized.
The feeding pipeline (7) is used for feeding and transporting the three-phase fusion jet flow equipment, and feeding of water and sand is achieved.
The preferable scheme of the air compressor (1) is as follows: the gas supply device is used for supplying high-pressure gas, the gas output is 6m/min, the working pressure is 0.8Mpa, the power is 37kWh, and the power supply adopts 380V industrial three-phase electricity.
The preferable scheme of the cold dryer (2) is as follows: the cold dryer is used as an air drying device and mainly used for reducing the water content in the air. The air treatment efficiency of the cold dryer is 3.8m/min, the appearance parameter is 0.9x0.5x0.9m, the weight is 350KG, the power is 2kWh, and the power voltage is 220V.
The preferable scheme of the recovery tank (3) is as follows: the recovery tank is steel structure, and the cross section is the V-arrangement, the concentration of the material of being convenient for.
The diameter of the recovery pipeline (4) and the feeding pipeline (7) is preferably more than 10cm, and the recovery pipeline is used for conveying the mixture of water and sand to be recovered. Meanwhile, the feeding pipeline (7) can meet the requirement of conveying newly added materials.
The preferable scheme of the gas tank (5) is as follows: the gas tank is used as a buffer device of a pressure gas source, and mainly has the functions of stabilizing the pressure of the gas source and protecting the operation of the air compressor. The buffer gas tank is set according to the gas consumption and selects 1m3The working pressure of the small air tank is not less than 1 MPa.
The air compressor (1), the cold dryer (2), the air tank (5) and the three-phase fusion jet flow equipment (6) are preferably connected through a steel high-pressure pipe, each pipe fitting is connected with the equipment through a steel adapter, a pipe joint adopts 1-inch pipe threads, and the bearing pressure of the pipe fitting is preferably not less than 2 MPa; pipelines at the outlet of the three-phase fusion jet flow device (6) are connected by high-pressure hoses, the pressure bearing capacity of the high-pressure hoses is preferably greater than 2MPa, the two ends of the pipelines are connected with pipe joints in a pressing mode, and the pipe joints are made of 1-inch pipe threads.
The utility model discloses realize that the further scheme of the high-efficient work of cleaning system does: the recovery tank is improved into a mode of digging a tank pit on the ground, and the system construction cost is saved under the condition of meeting the system performance.
The utility model discloses high-efficient low consumption. Through system integration, improve material loading efficiency and equipment availability factor, alleviate artifical burden. The recycling system composed of the recycling tank and the recycling pipeline can realize the recycling of materials, reduce the material loss and reduce the material cost by about one half.
The utility model discloses automatic level is higher. The system can automatically monitor and operate, and can realize remote operation.
Claims (8)
1. An automatic change three-phase and fuse efflux cleaning system which characterized in that includes: the device comprises an air compressor (1), a cold dryer (2), a recovery tank (3), a recovery pipeline (4), an air tank (5), a three-phase fusion jet flow device (6) and a feeding pipeline (7);
one end of the feeding pipeline (7) is open, and the other end of the feeding pipeline is connected with the three-phase fusion jet flow equipment (6);
the air compressor (1) is connected with an external power supply through a first control switch, the first control switch controls the starting and stopping of the air compressor (1), and the air delivery volume and the air delivery pressure of output high-pressure air are adjusted after the air compressor (1) is started; the output end of the air compressor (1) is connected with the input port of the cold dryer (2);
the cold dryer (2) is connected with an external power supply through a second control switch, the second control switch controls the start and stop of the cold dryer (2), an output port of the cold dryer (2) is connected with an input port of a gas tank (5), an output port of the gas tank (5) is connected with a three-phase fusion jet flow device (6), and the three-phase fusion jet flow device (6) outputs jet flow;
the lower part of the object to be cleaned is provided with a recovery tank, the recovery tank is connected with an inlet of the liquid pumping device, an outlet of the liquid pumping device is connected with one end of a recovery pipeline, and the other end of the recovery pipeline is discharged.
2. The automated three-phase fusion jet cleaning system of claim 1, wherein: one end of the feeding pipeline (7) is provided with a filter, and after impurities are filtered, materials required by the output jet flow of the three-phase fusion jet flow equipment (6) are reserved.
3. The automated three-phase fusion jet cleaning system of claim 1, wherein: the recycling object in the recycling tank is filtered, the liquid pumping device is arranged between the recycling tank and the recycling pipeline, the recycling object is pumped into the recycling pipeline by the liquid pumping device, the filter is arranged in the recycling pipeline, impurities are filtered and filtered, and the materials are conveyed into the feeding pipeline (7) to be recycled.
4. The automated three-phase fusion jet cleaning system of claim 1, wherein: and a pressure sensor is arranged in the gas tank (5), and the pressure sensor is connected with a display device to measure and display the pressure of the gas tank (5).
5. The automated three-phase fusion jet cleaning system of claim 1, wherein: and a spray port of the three-phase fusion jet flow equipment (6) is provided with a pressure sensor for measuring the jet pressure.
6. The automated three-phase fusion jet cleaning system of claim 1, wherein: the first control switch and the second control switch are respectively connected with a remote control module, and the remote control module is controlled through a remote controller to realize the remote control of the on-off state of the first control switch and the second control switch.
7. The automated three-phase fusion jet cleaning system of claim 1, wherein: a feeding device is arranged in the feeding pipeline (7), and the recovered materials entering one end of the feeding pipeline (7) are sent to the other end of the feeding pipeline (7) under the control of a power supply.
8. The automated three-phase fusion jet cleaning system of claim 1, wherein: three-phase fusion fluidic equipment (6) is including a jar body, efflux subassembly and spacing subassembly with higher speed, jar body is used for holding establishes washing sand and washing liquid, and the top is equipped with the charge door, efflux subassembly includes suction nozzle and efflux pipeline with higher speed, the suction nozzle is hollow frustum structure, sets up jar body bottom, the efflux pipeline includes main part pipeline and outgoing pipeline, the main part pipeline is the straight tube, sets up the jar is internal, and the lower extreme with the suction nozzle closely cooperates, and the upper end is visited out through the mounting hole jar body, the outgoing pipeline with the upper end of main part pipeline is connected, spacing subassembly is fixed jar external portion is injectd the lifting height of main part pipeline.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921736220.5U CN211865957U (en) | 2019-10-16 | 2019-10-16 | Automatic three-phase fusion jet cleaning system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921736220.5U CN211865957U (en) | 2019-10-16 | 2019-10-16 | Automatic three-phase fusion jet cleaning system |
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| CN211865957U true CN211865957U (en) | 2020-11-06 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115523792A (en) * | 2022-10-08 | 2022-12-27 | 中国核动力研究设计院 | Cleaning system |
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2019
- 2019-10-16 CN CN201921736220.5U patent/CN211865957U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115523792A (en) * | 2022-10-08 | 2022-12-27 | 中国核动力研究设计院 | Cleaning system |
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