CN2272903Y

CN2272903Y - Combined hank yarn bleaching and dyeing machine

Info

Publication number: CN2272903Y
Application number: CN 96218666
Authority: CN
Inventors: 穆秉忠
Original assignee: Individual
Current assignee: Individual
Priority date: 1996-08-13
Filing date: 1996-08-13
Publication date: 1998-01-21
Anticipated expiration: 2006-08-13

Abstract

The utility model relates to a combined hank yarn bleaching and dyeing machine, which is composed of a bleaching and dyeing part, a dewatering part and a drying part. The decentralized bleaching and dyeing machinery is formed into an integral closed type automatic machine which can continuously make the bleaching and dyeing; the post-treatment working procedures, such as bleaching and dyeing, the dewatering, the drying, etc. can be finished only by two-time hand-operation of the worker; the labor productivity is high, and the yarn breaking accident is avoided simultaneously.

Description

Load carrying type reeled yarn associating bleaching and dyeing machine

The utility model relates to a kind of machine of bleachinging and dyeing yarn, particularly is applicable to the associating bleaching and dyeing machine of bleachinging and dyeing cotton, knitting wool, chemical fibre, sizing.

At present, the machinery that adopts in the existing yarn dyeing factory all is to form streamline by many machines to carry out yarn dyeing process, and the configuration of various machines comprises concise jar, mercerizing range, bleaching machine, high temperature-pressure dyeing machine, disk post-processor, little liquid-flow dyeing machine, big liquid-flow dyeing machine, dryer or the like.Adopt these machines in the process of bleachinging and dyeing, can only replace about 1/3 work of whole bleaching and dyeing process, and all the other work of about 2/3 are still needed and will be operated with the manual manual labor of heaviness, so the automaticity of existing equipment is very low.In addition; current bleaching and dyeing be provided with in the workshop to bleaching and dyeing machine very serious to the pollution in workshop, trickle on the mill floor coloring liquid, acid, alkali etc. are harmful to the chemical liquid of human body, though the high tube of workers with long time dress rubber overshoes are operated; unavoidably often suffer from occupational disease but also keep away, influence workers ' health.In addition, because mechanization degree is low, the phenomenon that yarn twines axle often occurs, the example of breaking yarn simultaneously is quite a few, and this just influences the yarn dyeing end product quality greatly.

For solving the existing above-mentioned shortcoming that exists in the yarn machine of bleachinging and dyeing, the purpose of this utility model is to make a kind of associating bleaching and dyeing machine, this function combines many technology of bleachinging and dyeing reeled yarn, reaches the purpose that enters raw yarn outlet finished product yarn, forms the technology of bleachinging and dyeing yarn continuously.Another purpose of the present utility model is to make a kind of associating bleaching and dyeing machine simultaneously, and this machine is simple in structure, and floor space is few, with low cost, easy to maintenance, use this associating bleaching and dyeing machine, can not pollute environment, avoid harmful workers ' health, and can improve and bleaching and dyeing quality of yarn.

The purpose of this utility model is achieved in that load carrying type is twisted together and closes bleaching and dyeing machine, it is characterized in that: it mainly by transmission, bleaching and dyeing, dewater and dry four parts and form, bleaching and dyeing and dewater and partly lay respectively at the lower left and the lower right of running part, the oven dry part then is positioned at running part top, in running part, be fixed on the motor on the frame, its output shaft links to each other with sprocket wheel through the infinitely variable transmission axle, on the optical axis of paired arrangement and the chain that six roll shafts are evenly distributed on sprocket wheel is meshed; Bleaching and dyeing the staining bath that heating tube and look liquid are housed in partly comprising, staining bath is installed in the bottom of optical axis and six rollers, and fixes with machine, and staining bath top is provided with the shower plate and the water spray chamber of band shower nozzle; Dehydration part mainly is provided with and is positioned at rubber beaming roller below the roll shaft and that be mated contact, and it by spring-loaded, and is driven by chain, constitutes the extrusion friction pair jointly with six roll shafts; Oven dry part comprises and is used for air-dry blower fan that it also is fixed on upper rack, and is connected with the air channel of laying heater.

Because the utility model associating bleaching and dyeing machine adopts technique scheme, the closed automatic machinery that machinery constitutes bleachinging and dyeing continuously of an integral body and postprocessing working procedures of bleachinging and dyeing with each dispersion, can overcome above-mentioned shortcoming of the prior art, reach the purpose of this utility model.

The utility model is described in further detail below in conjunction with drawings and Examples.

Fig. 1 is a load carrying type reeled yarn associating bleaching and dyeing machine drive mechanism schematic diagram.

Fig. 2 is that load carrying type reeled yarn associating bleaching and dyeing machine is bleachinged and dyeing part-structure figure.

Fig. 3 is load carrying type reeled yarn associating bleaching and dyeing machine dehydration part-structure figure.

In the accompanying drawing: 1-wallboard 2-optical axis 3-optical axis track 3 '-internal tooth 4-connection rod set 5-six roll shaft 6-sprocket for main drive 7-six roll shaft track 8-rubber beaming roller 9-sprocket wheel 10-rubber beaming roller driving-chain motor 11-Compress Spring 12-driving chain 13-rubber beaming roller track 14-jockey sprocket 15-look liquid 16-heating tube 17-staining bath 18-shower plate 19-water spray chambers 20,23-blower fan 21-heater 22-air channel 30-gear in the optical axis track

The utility model embodiment sees Fig. 1 drive mechanism schematic diagram, and this load carrying type reeled yarn associating bleaching and dyeing machine is mainly formed and had 4 parts, and promptly running part is bleachinged and dyeing part (lower left quarter among Fig. 1) dehydration part (right lower quadrant among Fig. 1) and oven dry partly (figure middle and upper part).Present embodiment can be realized the gold process process of the automatic continuous dyeing of reeled yarn.Main transmission is driven the chain transmission and is realized by motor, gearbox.Fig. 1 middle sprocket 6 drags the special chain movement that is connected with six roll shafts 5, six roll shafts 5 that are connected like this on the chain move along the transmission direction of chain, six roll shafts 5 have driven optical axis 2 motions again by connection rod set 4, each free itself track 7 and 3 supporting guide of six roll shafts 5 and optical axis 2, after chain rotates a circle, whole bleaching and dyeing process of reeled yarn have then been finished.The two-layer reeled yarn axle group that forward and backward symmetry is arranged among embodiment Fig. 1 of the present utility model drags (so being called load carrying type) by same driving-chain, has realized like this driving two cover reeled yarn axle groups by a driving mechanism, causes productivity ratio to increase greatly.

The structure of bleachinging and dyeing part in Fig. 2 in the expression associating bleaching and dyeing machine.The reeled yarn axle that six roll shafts 5 are made up of 6 identical pony roll circumference uniform distributions of planform makes the reeled yarn bundle around between six roll shafts 5 and the optical axis 2, reaches the good purpose of aeration, and it is even with oven dry to help dyeing like this.Six roll shafts 5 drive by chain drive-belt, move along the chain movement direction, drive optical axis 2 by connecting rod 4 again and move in the same way.Connecting rod 4 is made up of axle, cover, transmits the motion except that reaching, and can also realize the purpose of the adjustment of six

roll shafts

5 and 2 centre-to-centre spacing of optical axis according to the process structure requirement.For example require optical axis 2 is moved down in the look liquid 15 that immerses staining bath 17 bleachinging and dyeing the district, so just moved down by optical axis track 3 guiding optical axises 2, six roll shafts 5 are subjected to the support of its track 7 then to make the axle of connecting rod 4, cover relatively move and six

roll shafts

5 and 2 centre-to-centre spacing of optical axis are elongated.In order to make hank dyeing even, except that dividing into staining bath 17 and adding the heating tube 16 of thermocolour liquid 15, also be provided with the shower plate 18 and the water spray chamber 19 of the band shower nozzle of high-pressure spraying look liquid at six roll shaft places, like this at reeled yarn Shu Shangfang spray look liquid, soak dyeing liquor below, make hank dyeing more thorough.Can find out also among Fig. 2 that being positioned at optical axis 2 left ends is equipped with gear 30, internal tooth 3 ' the engagement of it and optical axis track 3, when optical axis 2 with six roll shafts when the chain movement direction moves, internal tooth 3 ' promotion gear 30 rotations by track 3, optical axis 2 is rotation thereupon also, from and driven reeled yarn rotation around 2 on six roll shafts 5 and optical axis, realized the purpose of the continuous level dyeing that reeled yarn rotates up and down.Should be noted that, optical axis track 3 is the demands according to technological process, diverse location (the upper and lower side of track) in particular section is provided with internal tooth 3 respectively, make six roll shafts 5, optical axis 2 when moving by flow direction with chain drive-belt, also can be just (or anti-) to rotation, to satisfy the rotation requirement of reeled yarn bundle.

Expression associating bleaching and dyeing machine dehydration part-structure among Fig. 3.Requiring when dyed and reprocessed reeled yarn passes through this section needs moisture content is extracted.Its dehydrating function is finished by the reeled yarn bundle on the rubber beaming roller 8 extruding optical axises 2.The axle head of rubber beaming roller 8 is equipped with sprocket wheel 9, and it is to drive (see figure 1) by driving chain 12.After driving-chain motor 10 starts, driving chain drives sprocket wheel 9 rotations on the rubber beaming roller 8, thereby drives 8 rotations of rubber roll shaft, because the spring force of compression spring 11, by rubber beaming roller track 13 the reeled yarn bundle that is twining on the optical axis 2 is lived in 8 extrusions of rubber beaming roller, reach reeled yarn dehydration purpose.And the rotation of rubber beaming roller 8 by and the frictional force of 2 on optical axis driving

optical axis

2 and 5 rotations of six roll shafts, paired and mutual extrusion is rotated rubber beaming roller 8 and optical axis 2 rotations on one side, move by flow direction with the motion of main transmission chain on one side, move to the position of disengagement up to rubber beaming roller 8 and the optical axis 2 that is pushing in pairs, just finished the dehydration of whole circle reeled yarn bundle.

Upper half at Fig. 1 mainly is the oven dry part-structure, its objective is the oven dry of the reeled yarn bundle after the dehydration.The reeled yarn bundle that enters baking zone is steam by the hot blast that flows with the water evaporates on the reeled yarn, outside the 22 discharge machines of air channel.The hot blast of directed flow is produced with heater 21 by blower fan 20,23, six roll shafts 5 and the optical axis 2 that move by flow direction on rotation limit, limit, be with reeled yarn Shu Xuanzhuan and mobile, when moving to baking zone terminal, the reeled yarn bundle after dyed, dehydration, the oven dry just can descend yarn, pack subsequent handling such as warehouse-in.

Whole machine is sealed by wallboard 1, and wallboard 1 is that the composite that steel plate and mineral wool constitute is made, and makes machine sealing insulation and prevents to leak look liquid, avoids contaminated environment, and the surfaceman's is healthy, can stop the generation of operator's personal injury simultaneously.

Claims

1 load carrying type reeled yarn associating bleaching and dyeing machine, it is characterized in that: it mainly by transmission, bleaching and dyeing, dewater and dry four parts and form, bleaching and dyeing and dewater and partly lay respectively at the lower left and the lower right of running part, the oven dry part then is positioned at running part top, in running part, be fixed on the motor on the frame, its output shaft links to each other with sprocket wheel through the infinitely variable transmission axle, on the optical axis of paired arrangement and the chain that six roll shafts are evenly distributed on sprocket wheel is meshed; Bleaching and dyeing the staining bath that heating tube and look liquid are housed in partly comprising, staining bath is installed in the bottom of optical axis and six rollers, and fixes with machine, and staining bath top is provided with the shower plate and the water spray chamber of band shower nozzle; Dehydration part mainly is provided with and is positioned at rubber beaming roller below the roll shaft and that be mated contact, and it by spring-loaded, and is driven by chain, constitutes the extrusion friction pair jointly with six roll shafts; Oven dry part comprises and is used for air-dry blower fan that it also is fixed on upper rack, and is connected with the air channel of laying heater.