CN2270574Y - Fully automatic straight-line machine - Google Patents
Fully automatic straight-line machine Download PDFInfo
- Publication number
- CN2270574Y CN2270574Y CN 96221279 CN96221279U CN2270574Y CN 2270574 Y CN2270574 Y CN 2270574Y CN 96221279 CN96221279 CN 96221279 CN 96221279 U CN96221279 U CN 96221279U CN 2270574 Y CN2270574 Y CN 2270574Y
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- metal wire
- cutting
- chain wheel
- wheel set
- straightening mechanism
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- Expired - Fee Related
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Abstract
The utility model relates to a fully automatic straight-line machine, which can adjust and control metal wire to cut different lengths and has the efficiency of straightening the straightness accuracy of the metal wire. The utility model mainly comprises a roller straightening mechanism, a wire sending mechanism, a rotating straightening mechanism, a cutting mechanism and a transmission mechanism; the speed of send wire can be changed by the motor of the transmission mechanism, and the metal wire with different lengths can be cut by the matching of the transmission mechanism and the cutting mechanism; the straightness accuracy of the metal wire can be straightened by the rotating of a one time roller straightening mechanism and a secondary rotating straightening mechanism. The utility model has the efficiency of practicability, convenience and straightening accuracy.
Description
The utility model relates to a kind of metal wire straightener, refers to a kind of full-automatic straight line machine especially, and it can be adjusted the control metal wire and cut out different length, and corrects the linearity of metal wire really, has practicality, convenience and enhances productivity.
The application of wire is very extensive, such as the electric fan guard, various birdcage or chicken coop, various rack ... or the like manufacturing, this metal wire is behind the extruding roll forming, and coil the finished product of bundled shape, proofreaied and correct linearity via processing and manufacturing factory again, and cut into suitable length (or again through brake forming), made product by the welding equipment welding again; But it may produce bending after generally pushing rolling, coils to have the curved arc shape when bundled again, and linearity is not the best, desires to make essential rectification through linearity before the product; Yet the straight line straightener of general traditional type is by single motor driven in synchronism wire agency, straightening mechanism and cutting mechanism, and its straightening mechanism is corrected straight-line mechanism by the roller of array correspondence and formed; Understood by above-mentioned, it has following shortcoming:
1. this transferring metal line, the speed of straightening mechanism and cutting mechanism can't change for fixing, therefore only can cut the metal wire of single specification length; If in the time of need cutting different length, the essential gear collocation of changing rotating mechanism, can change transmission speed, reach the change of cutoff length, therefore very inconvenient for the user, and the control of speed ratio must be calculated again again again, and change the sprocket wheel combination, waste many times, and increase the dull time, influence production capacity, increase manufacturing cost.
2. leveling effect is not good, and roller is to touch metal wire with a way of contact, only can produce the effect of exceptionally straight metal wire at most, eliminate the curved arc degree, and amount of bow exists still; Therefore, this metal wire must be by staff's visualize linearity, if the crooked then essential screening rejecting that exists is arranged after cutting into suitable length; Therefore must be dependent on the desk checking program, and produce waste product, increase production cost virtually and produce process velocity shortcoming comparatively slowly.
Therefore, the purpose of this utility model is to provide a kind of full-automatic straight line machine, and it can cut out different metal wire length, and makes metal wire obtain good leveling effect.
According to full-automatic straight line machine of the present utility model, it mainly is to be provided with roller straightening mechanism, wire agency, rotating and straightening mechanism, cutting mechanism and transmission mechanism in board; Wherein,
This roller straightening mechanism be by the irregular arrangement of the roller of several tool hardened faces, and the groove of each roll shell face is the arrangement of a straight line;
This cutting mechanism, be to drive one via belt pulley by a motor to cut off main shaft, this cuts off a main shaft and an eccentric cam bonding interlock, the outer rim of this eccentric cam is rounded and is hubbed at the recessed cover of taking turns, this recessed end of taking turns cover is articulated in lifting master piece with a fixed axis, this lifting master piece affixed one thrusts device, drives by the rotation of cutting off main shaft that recessed to take turns cover be lifting master piece and thrust the upper and lower start of device; This lifting master piece is divided into connecting-rods with constant lengh, establishes the slotted eye that runs through in this connecting-rods with constant lengh, places for metal wire, and the roll adjustment piece of the adjustable position that can lock in this connecting-rods with constant lengh is to adjust the cutoff length of metal wire; The front end of this connecting-rods with constant lengh cutting knife seat of honour that locks, and by being nested with all cuttves under the cutting knife seat of honour, and protrude from cutting knife seat of honour end face, this cutting knife is nested with a spring, in end lock a terrace of a tool drop, the cutting knife cap of lower terrace surfac, in the solid extension spring of connecting-rods with constant lengh side chain, the end in addition of this extension spring is locked in board;
This rotating and straightening mechanism, be under the capping of being located between roller straightening mechanism and cutting mechanism, the board of this capping active side is established a microswitch, when opening, capping cuts off the electricity supply, the connecting base bearing that this rotating and straightening mechanism comprises two ends articulates the aligning main shaft that a tool runs through hollow shaft hole, one end of this aligning main shaft is fixed in belt pulley and drives, the both sides of this aligning main shaft are provided with corresponding fixed pan, fixed pan in both sides is laid with and is the irregular corresponding screw of arranging, this screw is for the stator locking, each stator straightener that locks, straightener is established half arc-shaped groove, passes through for metal wire.
This transmission mechanism mainly comprises the motor that can regulate the speed, establishes the rocking bar that can adjust speed in the gear train of motor, the output speed of control output shaft; This output shaft connects first chain wheel set, the driven sprocket of this first chain wheel set drives second and third coaxial chain wheel set, this second chain wheel set drives wire agency, and the 3rd chain wheel set drives the 4th chain wheel set, and the 4th chain wheel set drives the line sending roller set of rotating and straightening mechanism and before cutting structure; In addition, cutting mechanism is driven by another separate motors; By independent motors driving separately, make the collocation of line sending speed and speed of cut in view of the above, determined the metal wire of different length.
Below in conjunction with accompanying drawing structure of the present utility model, composition, effect and feature are described in detail.In the accompanying drawing:
Figure 1A is a stereo appearance figure of the present utility model;
Figure 1B is a three-dimensional cross-sectional schematic of the present utility model;
Fig. 2 A, 2B are that the combination of the utility model cutting mechanism is analysed and observe and action diagram;
Fig. 3 is the three-dimensional system diagram of the utility model rotating and straightening mechanism;
Fig. 4 is the stereo appearance figure and the A-A cutaway view of rotating and straightening mechanism;
Fig. 5 is the plan view from above of rotating and straightening mechanism;
Fig. 6 is the CD-ROM drive motor schematic perspective view of the utility model transmission mechanism;
Fig. 7 A, 7B are the forward sight and the vertical views of the utility model transmission mechanism.
See also shown in Figure 1A, the 1B, it mainly is to be provided with roller straightening mechanism 10, wire agency 20, rotating and straightening mechanism 30, cutting mechanism 40 and transmission mechanism 50 in board 1 to constitute; Wherein,
This roller straightening mechanism 10 are the roller 11 irregular arrangements by several tool hardened faces, and the groove of each roll shell face is the arrangement of a straight line;
This cutting mechanism 40, be to drive one via belt pulley 31 by a motor 4 to cut off main shaft 42 (please arrange in pairs or groups shown in Fig. 2 A), this cuts off main shaft 42 and an eccentric cam 43 bonding interlocks, the outer rim of this eccentric cam 43 is rounded and is hubbed at the recessed cover 44 of taking turns, this recessed end of taking turns cover 44 is articulated in lifting master piece 45 with a fixed axis 441, this lifting master piece 45 affixed one thrusts device 46, drives by the rotation of cutting off main shaft 42 that recessed to take turns cover 44 be lifting master piece 45 and thrust device 46 upper and lower starts; This lifting master piece 45 is divided into connecting-rods with constant lengh 47, establishes the slotted eye 471 that runs through in this connecting-rods with constant lengh 47, and A places for metal wire, and the roll adjustment piece 472 of the adjustable position that locked in this connecting-rods with constant lengh 47 is adjusted the cutoff length of metal wire A; The front end of this connecting-rods with constant lengh 47 cutting knife seat of honour 473 that locks, be nested with all cuttves 474 for 473 times by the cutting knife seat of honour in the lump, and protrude from the cutting knife seat of honour 473 end faces, this cutting knife 474 is nested with a spring 475, in end lock a terrace 4761 of a tool drop, the cutting knife cap 476 of lower terrace surfac 4762, in connecting-rods with constant lengh 47 sides (shown in Figure 1A) locking one extension spring 477, the end in addition of this extension spring 477 is locked in board 1;
This rotating and straightening mechanism 30, as Fig. 3, shown in 4, it is the capping 302 times of being located at 40 of roller straightening mechanism 10 and cutting mechanisms, the board 1 of these capping 302 active side is established a microswitch 301, when opening, capping 302 cuts off the electricity supply, this rotating and straightening mechanism 30 is that the connecting base bearing 31 that comprises two ends articulates the aligning main shaft 32 that a tool runs through hollow shaft hole, one end of this aligning main shaft 32 is fixed in belt pulley 33 and drives, the both sides of this aligning main shaft 32 are provided with corresponding fixed pan 321, fixed pan 321 in both sides is laid with and is the irregular corresponding screw of arranging 322, this screw 322 is for stator 33 lockings, each stator 35 lockings one straightener 34, straightener 34 is established half arc-shaped groove 341, passes through for metal wire A.
This transmission mechanism mainly comprises the motor that can regulate the speed 51 (as shown in Figure 6) with 50, establishes the rocking bar 512 that can adjust speed in the gear train 511 of motor 51, the output speed of control output shaft 513; This output shaft 513 connects first chain wheel set 52 (please arrange in pairs or groups shown in Fig. 7 A, the 7B), the driven sprocket 521 of this first chain wheel set 52 drives second and third coaxial chain wheel set 53,54, this second chain wheel set drives wire agency 20, the 3rd chain wheel set 54 drives the 4th chain wheel set 55, and the 4th chain wheel set 55 drives the line sending roller set 60 of rotating and straightening mechanism 30 and before cutting structure 40; In addition, cutting mechanism 40 is driven by another separate motors 41; By independent motors 51,41 drivings separately, make the collocation of line sending speed and speed of cut in view of the above, determined the metal wire of different length.
According to above-mentioned structure, composition,, be described in more detail in the back with regard to its action of the utility model and effect:
With regard to the aligning action:
See also shown in Figure 1ly, when the metal wire A of cutting mechanism 40 is delivered to the electric eye 401 of track side, can detects metal wire A and whether normally carry, and with control cabinet 70 collocation, can count and pause and cut off the electricity supply automatically when carrying in metal wire A.
So, metal wire A is the array roller 11 via roller straightening mechanism 10, affect metal wire A and produce the once effect of aligning,, so can remedy the position that roller straightening mechanism 10 can't be aligned via rotating and straightening mechanism 20 though the aligning of roller straightening mechanism 10 can't reach desirable linearity; Shown in Fig. 4,5, metal wire A passes through aligning main shaft 32 gradually, this aligning main shaft 32 rotates by belt pulley 33 interlocks, during these straightener 34 rotations, its groove 341 rotates and forms a correct figure, and groove 341 rotates along the external diameter of metal wire A, if metal wire A has the position of bending or protrusion, can make the linearity of metal wire A be in optimum state by the rectification of array straightener 34.
With regard to cutting action:
See also shown in Fig. 1,2, the metal wire A behind the aligning penetrates in the connecting-rods with constant lengh 47 of cutting mechanism 40, when metal wire A does not touch roll adjustment piece 472, thrusts device 46 upper and lower displacements only in lower terrace surfac 4762 tops of cutting knife cap 476, so cutting knife 474 not start as yet; When metal wire A touches roll adjustment piece 472, move after passing connecting-rods with constant lengh 47 simultaneously, make the last terrace 4671 of cutting knife cap 476 be positioned at and thrust device 46 times, shown in Fig. 2 B, thrust device 46 punching press cutting knife caps 476 and 474 displacements of interlock cutting knife and cut off metal wire A automatic blanking, draw connecting-rods with constant lengh 47 playback of pulling by extension spring 477 again; In view of the above, reach automatic pan feeding, certain function of aligning and cutting blanking automatically; In addition; as shown in Figure 1; metal wire A is continuously from cutting mechanism 40 outputs; and via the induction of electric eye 401; signal reaches control cabinet 70 and counts automatically; and electric eye 401 if the output of noninductive required metal wire A in a period of time can cut off the electricity supply automatically, with protection staff's safety and remind the staff not have material and supply with.
With regard to transmission mechanism speed adjustment action:
Shown in Fig. 6,7, the motor 51 of drive transmission device 50 is the transmission speed that can be changed output shaft 513 by the rocking bar 512 of gear train 511, thereby the speed of change wire agency 20, rotating and straightening mechanism 40 and line sending roller set 60, and under arranging in pairs or groups mutually with the speed of the motor 41 of cutting mechanism 40, line sending speed is faster, the cutoff length of metal wire A is longer, otherwise then shorter, reaches the length control that metal wire A cuts in view of the above; Therefore changed the shortcoming that the traditional line machine only can cut the metal wire A of single size, and the utility model can be controlled the cutoff length of metal wire A by the change of motor 51 transmission speed.
In sum, the utility model has been improved the straight line machine really, a kind of transmission mechanism and full-automatic straightening mechanism of adjusting line sending speed is provided, by this transmission mechanism and straightening mechanism, can adjust the control metal wire and cut out different length, and correct the linearity of metal wire really, and has the function of reminding the personnel that do, need not personnel operation in the operation process, full automation is produced in a large number, is minimized manufacturing cost in view of the above, practicality is splendid, the value of dark tool industry really meets the application condition of utility model patent, so file an application in accordance with the law.
Claims (1)
1. full-automatic straight line machine, it mainly is to be provided with roller straightening mechanism, wire agency, rotating and straightening mechanism, cutting mechanism and transmission mechanism in board; It is characterized in that,
This roller straightening mechanism be by the irregular arrangement of the roller of several tool hardened faces, and the groove of each roll shell face is the arrangement of a straight line;
This cutting mechanism, be to drive one via belt pulley by a motor to cut off main shaft, this cuts off a main shaft and an eccentric cam bonding interlock, the outer rim of this eccentric cam is rounded and is hubbed at the recessed cover of taking turns, this recessed end of taking turns cover is articulated in lifting master piece with a fixed axis, this lifting master piece affixed one thrusts device, drives by the rotation of cutting off main shaft that recessed to take turns cover be lifting master piece and thrust the upper and lower start of device; This lifting master piece is divided into connecting-rods with constant lengh, establishes the slotted eye that runs through in this connecting-rods with constant lengh, places for metal wire, and the roll adjustment piece of the adjustable position that can lock in this connecting-rods with constant lengh is to adjust the cutoff length of metal wire; The front end of this connecting-rods with constant lengh cutting knife seat of honour that locks, and by being nested with all cuttves under the cutting knife seat of honour, and protrude from cutting knife seat of honour end face, this cutting knife is nested with a spring, in the lock cutting knife cap of one of tool drop terrace, lower terrace surfac of end, in the solid extension spring of connecting-rods with constant lengh side chain, the end in addition of this extension spring is locked in board;
This rotating and straightening mechanism, be under the capping of being located between roller straightening mechanism and cutting mechanism, the board of this capping active side is established a microswitch, when opening, capping cuts off the electricity supply, the connecting base bearing that this rotating and straightening mechanism comprises two ends articulates the aligning main shaft that a tool runs through hollow shaft hole, one end of this aligning main shaft is fixed in belt pulley and drives, the both sides of this aligning main shaft are provided with corresponding fixed pan, fixed pan in both sides is provided with and is the irregular corresponding screw of arranging, this screw is for the stator locking, each stator straightener that locks, straightener is established half arc-shaped groove, passes through for metal wire.
This transmission mechanism mainly comprises the motor that can regulate the speed, establishes the rocking bar that can adjust speed in the gear train of motor, the output speed of control output shaft; This output shaft connects first chain wheel set, the driven sprocket of this first chain wheel set drives second and third coaxial chain wheel set, the moving wire agency of this second chain wheel set play, the 3rd chain wheel set drives the 4th chain wheel set, and the 4th chain wheel set drives the line sending roller set of rotating and straightening mechanism and before cutting structure; In addition, cutting mechanism is driven by another separate motors; Drive by independent motors by each in view of the above, make the collocation of line sending speed and speed of cut, determined the metal wire of different length.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96221279 CN2270574Y (en) | 1996-11-06 | 1996-11-06 | Fully automatic straight-line machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96221279 CN2270574Y (en) | 1996-11-06 | 1996-11-06 | Fully automatic straight-line machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2270574Y true CN2270574Y (en) | 1997-12-17 |
Family
ID=33901249
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 96221279 Expired - Fee Related CN2270574Y (en) | 1996-11-06 | 1996-11-06 | Fully automatic straight-line machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2270574Y (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101934330A (en) * | 2010-08-30 | 2011-01-05 | 昆山市汇新电气机械有限公司 | Revolving shaft mechanism of linear machine |
| CN101947614A (en) * | 2010-08-30 | 2011-01-19 | 昆山市汇新电气机械有限公司 | Delivery mechanism of line-straightening machine |
| CN101947612A (en) * | 2010-08-30 | 2011-01-19 | 昆山市汇新电气机械有限公司 | Line-straightening machine |
| CN101972825A (en) * | 2010-08-30 | 2011-02-16 | 昆山市汇新电气机械有限公司 | Discharge mechanism of linear machine |
| CN103107656A (en) * | 2011-11-14 | 2013-05-15 | 江苏航天动力机电有限公司 | Direct-current coil straightening numerical control blanking machine |
| CN103934385A (en) * | 2014-03-24 | 2014-07-23 | 江苏亚峰机械集团有限公司 | Metal wire straightening device |
| CN103979130A (en) * | 2014-05-23 | 2014-08-13 | 浙江国华家具有限公司 | Steel wire bundling machine |
| CN104227272A (en) * | 2014-09-27 | 2014-12-24 | 宁波银马焊材科技有限公司 | Straightening and cutting technology for copper-phosphorus strip welding wires |
| CN105382553A (en) * | 2015-12-24 | 2016-03-09 | 联创（新乡）精密电子科技有限公司 | High-precision segmented steel wire production line |
-
1996
- 1996-11-06 CN CN 96221279 patent/CN2270574Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101934330A (en) * | 2010-08-30 | 2011-01-05 | 昆山市汇新电气机械有限公司 | Revolving shaft mechanism of linear machine |
| CN101947614A (en) * | 2010-08-30 | 2011-01-19 | 昆山市汇新电气机械有限公司 | Delivery mechanism of line-straightening machine |
| CN101947612A (en) * | 2010-08-30 | 2011-01-19 | 昆山市汇新电气机械有限公司 | Line-straightening machine |
| CN101972825A (en) * | 2010-08-30 | 2011-02-16 | 昆山市汇新电气机械有限公司 | Discharge mechanism of linear machine |
| CN103107656A (en) * | 2011-11-14 | 2013-05-15 | 江苏航天动力机电有限公司 | Direct-current coil straightening numerical control blanking machine |
| CN103107656B (en) * | 2011-11-14 | 2016-02-24 | 江苏航天动力机电有限公司 | A kind of DC coil aligning CNC cutting machine |
| CN103934385A (en) * | 2014-03-24 | 2014-07-23 | 江苏亚峰机械集团有限公司 | Metal wire straightening device |
| CN103979130A (en) * | 2014-05-23 | 2014-08-13 | 浙江国华家具有限公司 | Steel wire bundling machine |
| CN103979130B (en) * | 2014-05-23 | 2016-04-13 | 浙江国华家具有限公司 | Steel wire bander |
| CN104227272A (en) * | 2014-09-27 | 2014-12-24 | 宁波银马焊材科技有限公司 | Straightening and cutting technology for copper-phosphorus strip welding wires |
| CN105382553A (en) * | 2015-12-24 | 2016-03-09 | 联创（新乡）精密电子科技有限公司 | High-precision segmented steel wire production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |