CN2251088Y - Steel pipe lined with polypropylene composite acid pipe - Google Patents

Steel pipe lined with polypropylene composite acid pipe Download PDF

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Publication number
CN2251088Y
CN2251088Y CN 96226413 CN96226413U CN2251088Y CN 2251088 Y CN2251088 Y CN 2251088Y CN 96226413 CN96226413 CN 96226413 CN 96226413 U CN96226413 U CN 96226413U CN 2251088 Y CN2251088 Y CN 2251088Y
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pipe
steel pipe
polypropylene
joint
delta
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Expired - Fee Related
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CN 96226413
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Chinese (zh)
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吴铮
孙宇
魏克巍
李斌
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Anshan Iron and Steel Group Co Ltd
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Anshan Iron and Steel Group Co Ltd
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Abstract

一种钢管内衬聚丙烯复合型酸管,其特征是在聚丙烯塑料管4上套装带有法兰孔接头的钢管3,其聚丙烯塑料管的外径与钢管内径的间隙为δ,每段复合管连接安装时,在聚丙烯管4的接头上安装一密封圈2,其钢管法兰接头用螺栓1连接,并将带有密封圈2的聚丙烯管4的接头夹紧。本实用新型的优点是结构简单、制造方便、成本低,膨胀节和供酸管道损失甚少,可广泛应用于酸液输送管道。

A steel pipe lined with polypropylene composite acid pipe, which is characterized in that a steel pipe 3 with a flange hole joint is set on a polypropylene plastic pipe 4, and the gap between the outer diameter of the polypropylene plastic pipe and the inner diameter of the steel pipe is δ, and each When connecting and installing section composite pipes, a sealing ring 2 is installed on the joint of the polypropylene pipe 4, and its steel pipe flange joint is connected with a bolt 1, and the joint of the polypropylene pipe 4 with the sealing ring 2 is clamped. The utility model has the advantages of simple structure, convenient manufacture, low cost, little loss in expansion joints and acid supply pipelines, and can be widely used in acid liquid delivery pipelines.

Description

钢管内衬聚丙烯复合型酸管Steel pipe lined with polypropylene composite acid pipe

本实用新型属于盐酸洗机组酸液输送管道领域,尤其适用于高温输送盐酸溶液管道。The utility model belongs to the field of acid liquid conveying pipelines for hydrochloric acid washing units, and is especially suitable for high-temperature conveying hydrochloric acid solution pipelines.

现有的盐酸浅槽酸洗机组的输送管道,其管道材质一般为聚丙烯塑料,由于该管道工作温度高达90℃,所以聚丙烯膨胀系数大,变形亦较大,造成其管道膨胀节和输送管道的损坏严重。使石墨加热器出口管道和地沟内废酸管道常产生漏酸问题,需经常更换管道和膨胀节,这样不但增加了管道和膨胀节的消耗,同时又严重腐蚀了机组结构和地下酸沟的结构,环境遭到污染。目前虽然出现多种聚丙烯复合板材,但将其制成输送管道的工艺复杂,且成本高。The conveying pipeline of the existing hydrochloric acid shallow tank pickling unit is generally made of polypropylene plastic. Since the working temperature of the pipeline is as high as 90°C, the expansion coefficient of polypropylene is large and the deformation is also large, resulting in expansion joints and conveying pipes. The pipes were severely damaged. The outlet pipe of the graphite heater and the waste acid pipe in the trench often have acid leakage problems, and the pipes and expansion joints need to be replaced frequently, which not only increases the consumption of the pipes and expansion joints, but also seriously corrodes the structure of the unit and the structure of the underground acid ditch , the environment is polluted. Although there are many kinds of polypropylene composite plates, the process of making them into conveying pipes is complicated and costly.

本实用新型的目的是提供一种膨胀节损坏甚小、供酸管道寿命长、成本低的钢管内衬聚丙烯复合型酸管。The purpose of the utility model is to provide a steel pipe lined with polypropylene composite acid pipe with little damage to the expansion joint, long service life of the acid supply pipe and low cost.

本实用新型是这样实现的,它是由钢管和聚丙烯塑料管所组成,其要点是在聚丙烯塑料管4上套装带有法兰接头的钢管3,其聚丙烯塑料管的外径与钢管的内径的间隙用公式 δ = ( L + ΔL 2 f ) 2 - ( L 2 f ) 2 算出,式中 L——钢管、聚丙烯管原始标准长度,The utility model is realized in that it is made up of steel pipe and polypropylene plastic pipe, and its key points are the steel pipe 3 with flange joint on the polypropylene plastic pipe 4, and the outer diameter of its polypropylene plastic pipe is the same as that of the steel pipe. The inner diameter of the clearance is given by the formula δ = ( L + Δ L 2 f ) 2 - ( L 2 f ) 2 Calculated, where L——the original standard length of steel pipe and polypropylene pipe,

ΔL=ΔL1-ΔL2——膨胀长度差,ΔL=ΔL 1 -ΔL 2 ——expansion length difference,

ΔL1——聚丙烯管长度膨胀量,ΔL 1 ——length expansion of polypropylene pipe,

ΔL2——钢管长度膨胀量,ΔL 2 ——length expansion of steel pipe,

f——波数。每段复合管道安装时,在聚丙烯管(4)的接头上安装一密封圈(2),其钢管法兰接头用螺栓(1)拧紧,并将带有密封圈(2)的聚丙烯管(4)的接头夹紧。f - wave number. When installing each section of composite pipeline, install a sealing ring (2) on the joint of the polypropylene pipe (4), tighten the steel pipe flange joint with bolts (1), and place the polypropylene pipe with the sealing ring (2) (4) joint clamped.

本实用新型的优点是,由于采用钢管3来控制聚丙烯管与钢管膨胀伸长差,使之差值消除在钢管内,使整个聚丙烯管线的膨胀量控制在钢管设计范围内,保证了膨胀节和管线不受损坏。The utility model has the advantage that, since the steel pipe 3 is used to control the expansion and elongation difference between the polypropylene pipe and the steel pipe, the difference is eliminated in the steel pipe, so that the expansion of the entire polypropylene pipeline is controlled within the design range of the steel pipe, ensuring that the expansion Nodes and pipelines are not damaged.

下面结合附图对本实用新型作进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.

图1是本实用新型的剖视图。Fig. 1 is a sectional view of the utility model.

图2是本实用新型钢管内套装受热后产生波纹形的聚丙烯管的示意图。Fig. 2 is a schematic diagram of a polypropylene pipe in a corrugated shape after being heated in a steel pipe inner sleeve of the present invention.

本实用新型的要点是,在原有的聚丙烯塑料管4上套装有法兰接头的钢管3,考虑到聚丙烯管受热后在钢管内产生波纹形,用钢管来控制聚丙烯管与钢管的膨胀伸长差,为使膨胀差能消化在钢管长度内,保证膨胀节和管线不损坏,本实用新型在安装时,设计了聚丙烯塑料管的外径与钢管的内径的间隙为δ,用公式 δ = ( L + ΔL 2 f ) 2 - ( L 2 f ) 2 来计算,式中L——钢管、聚丙烯管原始标准长度,The gist of the present utility model is that the original polypropylene plastic pipe 4 is fitted with a steel pipe 3 with a flange joint. Considering that the polypropylene pipe will produce corrugated shapes in the steel pipe after being heated, the steel pipe is used to control the expansion of the polypropylene pipe and the steel pipe. Elongation difference, in order to make the expansion difference digest within the length of the steel pipe and ensure that the expansion joint and the pipeline are not damaged, the utility model is designed to have a clearance of δ between the outer diameter of the polypropylene plastic pipe and the inner diameter of the steel pipe during installation, using the formula δ = ( L + ΔL 2 f ) 2 - ( L 2 f ) 2 In the formula, L—the original standard length of steel pipe and polypropylene pipe,

  ΔL=ΔL1-ΔL2——膨胀长度差,ΔL=ΔL 1 -ΔL 2 ——expansion length difference,

  ΔL1——聚丙烯管长度膨胀量,ΔL 1 ——length expansion of polypropylene pipe,

  ΔL2——钢管长度膨胀量,ΔL 2 ——length expansion of steel pipe,

  f——波数。f - wave number.

本实用新型设计标准管为1米,聚丙烯管受热后在钢管内产生波纹形为5~10个波,本设计取7个波形。The design standard pipe of the utility model is 1 meter, and the corrugated shape produced in the steel pipe after the polypropylene pipe is heated is 5 to 10 waves, and this design takes 7 waves.

聚丙烯膨胀系数为1.49×10-4·I/℃The expansion coefficient of polypropylene is 1.49×10 -4 ·I/℃

钢的膨胀系数11.7×10-6·I/℃The expansion coefficient of steel is 11.7×10 -6 ·I/℃

每标米膨胀量:Expansion per standard meter:

ΔL1=1.49×70×1000=10.43mmΔL 1 =1.49×70×1000=10.43mm

ΔL2=11.7×10-670×1000=0.82mmΔL 2 =11.7×10 -6 70×1000=0.82mm

ΔL=10.43-0.82=9.61mmΔL=10.43-0.82=9.61mm

f=7    L=1000mm δ = ( 1000 + 9 . 61 2 × 7 ) 2 - ( 1000 2 × 7 ) 2 = 9 . 92 mm f=7L=1000mm δ = ( 1000 + 9 . 61 2 × 7 ) 2 - ( 1000 2 × 7 ) 2 = 9 . 92 mm

即管长为1米时,聚丙烯管(4)受热后,在钢管3内产生的波形为7个,其安装间隙δ的最佳值可为9.92mm。平均每个波消化膨胀伸长量为1.41mm。当然其波形也可取单波、双波或多波。其它钢管长度和聚丙烯受热后波形个数的间隙也可根据上式算出。钢管3与聚丙烯管4的间隙δ确定后,即可安装,每段复合管连接,安装时,在聚丙烯管的接头处安装一密封圈2,其钢管通过对应的法兰用螺栓1拧紧,并将带有密封圈2的聚丙烯管4的接头夹紧。这样即可以保证其间隙均匀,使整个管线膨胀量控制在钢管设计范围内,膨胀节和供酸管道损失甚少,即使在90℃高温下,输送亦无问题,管道使用寿命大为提高,基本上杜绝了漏酸跑酸现象的发生。本实用新型结构简单、制造方便、成本低、使用效果好,可广泛用于盐酸洗机组酸液输送管道。That is, when the pipe length is 1 meter, after the polypropylene pipe (4) is heated, there are 7 waveforms generated in the steel pipe 3, and the optimum value of the installation gap δ can be 9.92mm. The average elongation of digestion swelling per wave was 1.41mm. Of course, its waveform can also be single-wave, double-wave or multi-wave. The gap between the length of other steel pipes and the number of waveforms after heating polypropylene can also be calculated according to the above formula. After the gap δ between the steel pipe 3 and the polypropylene pipe 4 is determined, it can be installed. Each section of the composite pipe is connected. During installation, a sealing ring 2 is installed at the joint of the polypropylene pipe, and the steel pipe is tightened with the bolt 1 through the corresponding flange. , and clamp the joint of polypropylene pipe 4 with sealing ring 2. In this way, the uniform gap can be ensured, the expansion of the entire pipeline can be controlled within the design range of the steel pipe, the loss of the expansion joint and the acid supply pipeline is very small, and there is no problem in transportation even at a high temperature of 90°C, and the service life of the pipeline is greatly improved Put an end to the occurrence of acid leakage and acid running. The utility model has the advantages of simple structure, convenient manufacture, low cost and good use effect, and can be widely used in acid liquid delivery pipelines of hydrochloric acid washing machines.

Claims (2)

1, the compound acid tube of a kind of inner lining of steel pipe polypropylene is made up of steel pipe and pp pipeline, it is characterized in that
A. go up the steel pipe (3) that suit has flanged joint at pp pipeline (4), its polypropylene plastics external diameter of pipe and pipe diameter the gap by formula δ = ( L + ΔL 2 f ) 2 - ( L 2 f ) 2 Calculate, L in the formula---steel pipe, polypropylene tube primary standard length,
Δ L=Δ L 1-Δ L 2---expansion length is poor,
Δ L 1---polypropylene tube length expansion amount,
Δ L 2---steel pipe length expansion amount,
F---wave number.
B. during every section compound acid tube connection, a seal ring (2) is installed in the joint of polypropylene tube, the flanged joint on its steel pipe is tightened with bolt (1), and the joint that will have a polypropylene tube (4) of seal ring (2) clamps.
2, the compound acid tube of a kind of inner lining of steel pipe polypropylene is characterized in that when pipe range is 1000mm, and the ripple that produces in steel pipe (3) after polypropylene tube (4) is heated is 7, and at this moment the optimum value of δ can be δ = ( L + ΔL 2 f ) 2 - ( L 2 f ) 2 = 9 . 92 mm
CN 96226413 1996-05-28 1996-05-28 Steel pipe lined with polypropylene composite acid pipe Expired - Fee Related CN2251088Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 96226413 CN2251088Y (en) 1996-05-28 1996-05-28 Steel pipe lined with polypropylene composite acid pipe

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Application Number Priority Date Filing Date Title
CN 96226413 CN2251088Y (en) 1996-05-28 1996-05-28 Steel pipe lined with polypropylene composite acid pipe

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CN2251088Y true CN2251088Y (en) 1997-04-02

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CN 96226413 Expired - Fee Related CN2251088Y (en) 1996-05-28 1996-05-28 Steel pipe lined with polypropylene composite acid pipe

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102116393A (en) * 2010-08-03 2011-07-06 合肥华宇橡塑设备有限公司 Lining socket joint composite pipe
CN102633348A (en) * 2012-04-18 2012-08-15 山西太钢不锈钢股份有限公司 Leakage control method for acid tank
CN103411047A (en) * 2012-10-16 2013-11-27 钱中山 Abrasion-resistant pressure-proof composite pipeline
CN106321998A (en) * 2015-11-06 2017-01-11 钱中山 Composite steel-plastic pipeline

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102116393A (en) * 2010-08-03 2011-07-06 合肥华宇橡塑设备有限公司 Lining socket joint composite pipe
CN102633348A (en) * 2012-04-18 2012-08-15 山西太钢不锈钢股份有限公司 Leakage control method for acid tank
CN103411047A (en) * 2012-10-16 2013-11-27 钱中山 Abrasion-resistant pressure-proof composite pipeline
CN103411047B (en) * 2012-10-16 2016-08-03 钱中山 A kind of abrasion-resistant pressure-proof composite pipeline
CN106321998A (en) * 2015-11-06 2017-01-11 钱中山 Composite steel-plastic pipeline

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