CN2243123Y - Compacted fluorescent-lamp powder-coating machine - Google Patents
Compacted fluorescent-lamp powder-coating machine Download PDFInfo
- Publication number
- CN2243123Y CN2243123Y CN 96235584 CN96235584U CN2243123Y CN 2243123 Y CN2243123 Y CN 2243123Y CN 96235584 CN96235584 CN 96235584 CN 96235584 U CN96235584 U CN 96235584U CN 2243123 Y CN2243123 Y CN 2243123Y
- Authority
- CN
- China
- Prior art keywords
- hot
- glass
- powder
- air
- tube socket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Coating Apparatus (AREA)
Abstract
The utility model relates to a compacted fluorescent lamp powder coating machine. A fixed disc is fixed on the main shaft of the utility model, a rotating disc is installed on the main shaft, a powder coating device is arranged on the rotating disc, a powder coating air cylinder and a hot air guiding air cylinder are arranged on the fixed disc, an electric heat oven is arranged on the upper part of the powder coating device corresponding to the hot air guiding air cylinder, and a low pressure air pipe is connected with the top end of the electric heat oven. The powder coating device is composed of a powder paste box, a glass tube socket body, and a glass tube socket. The consumption problem of the three primary color fluorescent powder can be fundamentally solved by the utility model, recovery powder can not be generated by the utility model, brightness of a lamp can be enhanced, and the powder coating requirements of all varieties of glass tubes in a compacted fluorescent powder factory can be met. The utility model has the advantages of convenient operation and high productive efficiency.
Description
The utility model relates to a kind of novel compact fluorescent lamp powder coating machine.The development of compact fluorescent lamp, the trend of having represented international electric light source to develop, China develops the very significant light source product of this advantage since the beginning of the eighties.For now, it is low still to exist qualification rate, high material consumption two big subject matters.Spillage of material mainly is created in the dusting operation.At present, numeral system lamp enterprise adopts bassoon fluorescent lamp coating process basically mostly, the manual coating method of irritating of have even employing, make expensive three primary colors fluorescent powder (its price is about 30 times of common halogen calcium phosphate fluoressent powder price) utilance very low, cause product cost high, economic benefit is not good.YDN16-2D fluorescent tube for example, the tricolor powder quota only needs 0.7g/ to prop up in theory, and the coating process that adopts at present, because the pouring powder makes the actual input of tricolor powder reach 1～1.2g/ and prop up, and partially recycled old powder is arranged.Reclaiming powder must influence the inherent quality of fluorescent tube, as reducing luminous flux, increases light decay etc.
The objective of the invention is to design a kind of novel compact fluorescent lamp powder coating machine, fundamentally solved the loss of expensive three primary colors fluorescent powder, on this machine, not only can finish the coating of glass-tube, and do not remove at glass-tube under the prerequisite of this machine and drench powder, thereby the powder slurry under guaranteeing to drench all returns former powder slurry container, makes fluorescent material not have loss.When drenching powder, use the heated-air drying coating, production efficiency is greatly improved, the special adaptation, produce in enormous quantities.
The utility model design: novel compact fluorescent lamp powder coating machine, comprise main shaft (1), main shaft (1) top horizontal fixed has price fixing (2), price fixing (2) lower horizontal is coaxially installed with rotating disk (3), rotating disk (3) below is provided with cylinder pushing mechanism (4), it is characterized in that: rotating disk (3) is provided with coating device (5), be provided with dusting cylinder (6) and hot-air guiding cylinder (7) on the price fixing (2) successively, coating device (5) top corresponding to hot-air guiding cylinder (7) is provided with Electric heat oven (8), Electric heat oven (8) top is connected to low-pressure inlet pipe (9), coating device (5) bottom is phosphor slurry case (10), phosphor slurry case (10) inside upper part is provided with draws hot-air mouth (11), the bottom is provided with low-pressure air air inlet (12), cover on the powder slurry case (10) and be provided with glass-tube socket (13), glass-tube socket (13) is provided with glass-tube socket (14), be shaped on jack (15) on the glass-tube socket (14), be provided with catheter (16) in the powder slurry case (10), and catheter (16) connects by sealing offset plate and jack (15).Glass-tube socket (14) bottom is shaped on and the acutangulate hot-flow flue (17) that draws of jack (15), and draw hot-flow flue (17) lower port and jack (15) Lower Half connects, draw to be connected on the hot-flow flue (17) and draw hot blast manifold (18), drawing hot blast manifold (18) connects and draws hot-air mouth (11), be fixed with " U " type joint (19) on the push rod of dusting cylinder (6), " U " type joint (19) is by last, two not connected down arms constitute, corresponding to drawing hot-air mouth (11) and low-pressure air air inlet (12), wherein lower branch line (20) connects low-pressure air air inlet pipe (21) through secondary filter by electromagnetically operated valve, be fixed with " U " type joint (22) on the push rod of hot-air guiding cylinder (7), " U " type joint (22) is by last, two not connected down arms constitute, corresponding to drawing hot-air mouth (11) and low-pressure air air inlet (12), arm on it (23) connects and draws the hot blast person in charge (24).Rotating disk (3) is provided with 12 cover coating devices (5), and price fixing (2) is provided with 1 dusting cylinder (6) and 8 hot-air guiding cylinders (7).Glass-tube socket (13) is provided with 17 glass-tube sockets (14), wherein the upper/lower terminal centre position respectively is provided with 1 glass-tube socket (14), the middle part is provided with three rows, every row is provided with 5 glass-tube sockets (14), and corresponding to two glass-tube sockets (14) of upper/lower terminal, and optoelectronic switch (25) is equipped with in the radial position that is equivalent to the glass-tube height.
Advantage of the present utility model and effect:
1, fundamentally solved the loss problem of expensive three primary colors fluorescent powder, the utilance that makes three primary colors fluorescent powder is near 100%.
2, remarkable in economical benefits, YND16-2D fluorescent tube for example, compare with present state-of-the-art coating process, at least can save the 0.3g three primary colors fluorescent powder, be that every tubes can reduce by 650 yuan/kilogram * 0.3 ‰=0.195 yuan of material cost, to producing the medium-sized factory of 1,000,000 tubes per year, but a year economical with materials is taken 19.5 ten thousand yuan.
3, do not produce the recovery powder, not only can improve the coating quality of fluorescent tube, the more important thing is the luminous flux that has improved fluorescent tube, reduced light decay, make homogeneity of product better.
4, can adapt to the dusting requirement of all kind glass-tubes of compact fluorescent lamp, the aperture that only needs to change the glass-tube socket gets final product.
5, easy and simple to handle, production efficiency is high, the special adaptation, produce in enormous quantities.
Fig. 1 is the utility model structural front view.
Fig. 2 is the utility model structure vertical view.
Fig. 3 is the utility model coating device vertical view.
Fig. 4 is the A-A cutaway view of Fig. 3.
1,2,3,4 a kind of embodiment of the present utility model is described in conjunction with the accompanying drawings.
Novel compact fluorescent lamp powder coating machine, comprise main shaft (1), main shaft (1) top horizontal fixed has price fixing (2), price fixing (2) lower horizontal is coaxially installed with rotating disk (3), rotating disk (3) below is provided with cylinder pushing mechanism (4), rotating disk (3) is provided with 12 cover coating devices (5), form 1～12 station, be provided with 1 dusting cylinder (6) and 8 hot-air guiding cylinders (7) on the price fixing (2) successively, coating device (5) top corresponding to hot-air guiding cylinder (7) is provided with Electric heat oven (8), Electric heat oven (8) top is connected to low-pressure inlet pipe (9), coating device (5) bottom is phosphor slurry case (10), phosphor slurry case (10) inside upper part is provided with draws hot-air mouth (11), the bottom is provided with low-pressure air air inlet (12), cover on the powder slurry case (10) and be provided with glass-tube socket (13), glass-tube socket (13) is provided with glass-tube socket (14), be shaped on jack (15) on the glass-tube socket (14), be provided with catheter (16) in the powder slurry case (10), and catheter (16) connects by sealing offset plate and jack (15).Glass-tube socket (14) bottom is shaped on and the acutangulate hot-flow flue (17) that draws of jack (15), and draw hot-flow flue (17) lower port and jack (15) Lower Half connects, draw to be connected on the hot-flow flue (17) and draw hot blast manifold (18), drawing hot blast manifold (18) connects and draws hot-air mouth (11), be fixed with " U " type joint (19) on the push rod of dusting cylinder (6), " U " type joint (19) is by last, two not connected down arms constitute, corresponding to drawing hot blast nozzle (11) and low-pressure air air inlet (12), wherein lower branch line (20) connects low-pressure air air inlet pipe (21) through secondary filter by electromagnetically operated valve, be fixed with " U " type joint (22) on the push rod of hot-air guiding cylinder (7), " U " type joint (22) is by last, two not connected down arms constitute, corresponding to drawing hot blast nozzle (11) and low-pressure air air inlet (12), arm on it (23) connects and draws the hot blast person in charge (24).Glass-tube socket (13) is provided with 17 glass-tube sockets (14), wherein the upper/lower terminal centre position respectively is provided with 1 glass-tube socket (14), the middle part is provided with three rows, every row is provided with 5 glass-tube sockets (14), and corresponding to two glass-tube sockets (14) of upper/lower terminal, and optoelectronic switch (25) is equipped with in the radial position that is equivalent to the glass-tube height.
The utility model operation principle: open all gases total valve and general supply during work earlier, open the PC switch, powder coating machine is under the crawl working order, give each three primary colors fluorescent powder slurry that the injection of station device prepares, then machine is transferred to automatic operation, opens the low-pressure air heating system, treat that temperature is raised to technological requirement after, open induced draft fan, just can begin dusting.Wherein: No. 1 station is for managing down, No. 2 stations are last pipe, and No. 3 station is glass-tube height location, and No. 4 stations are dusting, this moment is under PC control, the action of dusting cylinder, when connecting the station low-pressure air, sealing air inducing air port, phosphor slurry slowly rises at low pressure wind action lower edge catheter, during to the mouth of pipe, optoelectronic switch is given the electromagnetically operated valve signal, makes the dusting low-pressure air open venting, the powder slurry returns the fluorescent material container, when the station transposition, dusting cylinder return, and open the electric heating chamber door, No. 5 station～12 stations are for drenching powder, oven dry, during oven dry, the hot-air guiding cylinder action is connected when drawing hot-blast pipe line, sealing dusting low pressure air port.
Claims (3)
1, a kind of novel compact fluorescent lamp powder coating machine, comprise main shaft (1), main shaft (1) top horizontal fixed has price fixing (2), price fixing (2) lower horizontal is coaxially installed with rotating disk (3), rotating disk (3) below is provided with cylinder pushing mechanism (4), it is characterized in that: rotating disk (3) is provided with coating device (5), be provided with dusting cylinder (6) and hot-air guiding cylinder (7) on the price fixing (2) successively, coating device (5) top corresponding to hot-air guiding cylinder (7) is provided with Electric heat oven (8), Electric heat oven (8) top is connected to low-pressure inlet pipe (9), coating device (5) bottom is phosphor slurry case (10), phosphor slurry case (10) inside upper part is provided with draws hot-air mouth (11), the bottom is provided with low-pressure air air inlet (12), cover on the powder slurry case (10) and be provided with glass-tube socket (13), glass-tube socket (13) is provided with glass-tube socket (14), is shaped on jack (15) on the glass-tube socket (14), be provided with catheter (16) in the powder slurry case (10), and catheter (16) connects by sealing offset plate and jack (15); Glass-tube socket (14) bottom is shaped on and the acutangulate hot-flow flue (17) that draws of jack (15), and draw hot-flow flue (17) lower port and jack (15) Lower Half connects, draw to be connected on the hot-flow flue (17) and draw hot blast manifold (18), drawing hot blast manifold (18) connects and draws hot-air mouth (11), be fixed with " U " type joint (19) on the push rod of dusting cylinder (6), " U " type joint (19) is by last, two not connected down arms constitute, corresponding to drawing hot-air mouth (11) and low-pressure air air inlet (12), wherein lower branch line (20) connects low-pressure air air inlet pipe (21) through secondary filter by electromagnetically operated valve, be fixed with " U " type joint (22) on the push rod of hot-air guiding cylinder (7), " U " type joint (22) is by last, two not connected down arms constitute, corresponding to drawing hot-air mouth (11) and low-pressure air air inlet (12), arm on it (23) connects and draws the hot blast person in charge (24).
2, novel compact fluorescent lamp powder coating machine according to claim 1 is characterized in that: rotating disk (3) is provided with 12 cover coating devices (5), and price fixing (2) is provided with 1 dusting cylinder (6) and 8 hot-air guiding cylinders (7).
3, novel compact fluorescent lamp powder coating machine according to claim 1, it is characterized in that: glass-tube socket (13) is provided with 17 glass-tube sockets (14), wherein the upper/lower terminal centre position respectively is provided with 1 glass-tube socket (14), the middle part is provided with three rows, every row is provided with 5 glass-tube sockets (14), and corresponding to two glass-tube sockets (14) of upper/lower terminal, and optoelectronic switch (25) is equipped with in the radial position that is equivalent to the glass-tube height.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96235584 CN2243123Y (en) | 1996-02-09 | 1996-02-09 | Compacted fluorescent-lamp powder-coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96235584 CN2243123Y (en) | 1996-02-09 | 1996-02-09 | Compacted fluorescent-lamp powder-coating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2243123Y true CN2243123Y (en) | 1996-12-18 |
Family
ID=33911588
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 96235584 Expired - Fee Related CN2243123Y (en) | 1996-02-09 | 1996-02-09 | Compacted fluorescent-lamp powder-coating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2243123Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101051589B (en) * | 2006-04-03 | 2010-05-12 | 厦门通士达照明有限公司 | Method for applying powder on fluorescence lamp and its device |
| CN1897211B (en) * | 2005-07-11 | 2010-07-21 | 四川鼎吉光电科技有限公司 | Coating process and equipment for spiral fluorescent tube |
| CN106000845A (en) * | 2016-06-03 | 2016-10-12 | 安徽世林照明股份有限公司 | Fluorescent powder coating process for glass tubes |
| CN107731643A (en) * | 2017-09-01 | 2018-02-23 | 江门市秦粤照明科技有限公司 | A kind of tube powder coating machine |
-
1996
- 1996-02-09 CN CN 96235584 patent/CN2243123Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1897211B (en) * | 2005-07-11 | 2010-07-21 | 四川鼎吉光电科技有限公司 | Coating process and equipment for spiral fluorescent tube |
| CN101051589B (en) * | 2006-04-03 | 2010-05-12 | 厦门通士达照明有限公司 | Method for applying powder on fluorescence lamp and its device |
| CN106000845A (en) * | 2016-06-03 | 2016-10-12 | 安徽世林照明股份有限公司 | Fluorescent powder coating process for glass tubes |
| CN106000845B (en) * | 2016-06-03 | 2020-02-18 | 安徽世林照明股份有限公司 | Powder coating process of glass tube fluorescent powder |
| CN107731643A (en) * | 2017-09-01 | 2018-02-23 | 江门市秦粤照明科技有限公司 | A kind of tube powder coating machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN2243123Y (en) | Compacted fluorescent-lamp powder-coating machine | |
| CN208567593U (en) | A kind of flue gas waste heat recovery apparatus with self-cleaning function | |
| CN203957523U (en) | Horizontal bellows mechanism for wallpaper printing machine | |
| CN204881147U (en) | A tunnel cave that is used for energy -concerving and environment -protective de -waxing of smokeless odorless | |
| CN105180650A (en) | Smokeless, odorless, energy-saved and environment-friendly dewaxing tunnel kiln | |
| CN209165931U (en) | Energy recovery system in white carbon black drying process | |
| CN206131029U (en) | Automobile coating radiation area heating furnace waste heat recovery device | |
| CN213977613U (en) | Steam recovery system for white spirit distillation | |
| CN209310431U (en) | A kind of drying device of dyeing cloth | |
| CN209524724U (en) | A kind of glass fragment exclusion device | |
| CN208194854U (en) | A kind of metal sheet printing ultraviolet LED solidification equipment supply air system | |
| CN202595226U (en) | System for optimizing thermal regulations of chain grate-rotary kiln oxidized pellets | |
| CN2558939Y (en) | Hot air reverse circulation vertical wire enamelling machine oven internal chamber | |
| CN205897110U (en) | Granule fires burning furnace | |
| CN2586116Y (en) | Energy saving miniature wire enamelling machine drying oven | |
| CN112577306B (en) | Multi-mode solar heat pump camellia oleifera seed drying and energy supply device and control method thereof | |
| CN221122762U (en) | Gas fluidized bed tea dryer | |
| CN219199798U (en) | Intelligent airflow dryer | |
| CN2423553Y (en) | Semi-automatic-controlled hot-circulation device for roast oven | |
| CN2282163Y (en) | Energy saving spraying and drying tower | |
| CN221122988U (en) | Environment-friendly energy-saving forging furnace for producing precious sand | |
| CN214095406U (en) | Energy-saving and environment-friendly hot air drying furnace | |
| CN212093527U (en) | Device for improving cleanliness of inner wall of decoration firing glass wine bottle | |
| CN215508291U (en) | Automatic dust removal system | |
| CN214120610U (en) | Steam heat exchange air inlet device with air distribution structure |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |