CN2238105Y - Wire-cutting machine electrode wire tension mechanism - Google Patents

Wire-cutting machine electrode wire tension mechanism Download PDF

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Publication number
CN2238105Y
CN2238105Y CN 95227705 CN95227705U CN2238105Y CN 2238105 Y CN2238105 Y CN 2238105Y CN 95227705 CN95227705 CN 95227705 CN 95227705 U CN95227705 U CN 95227705U CN 2238105 Y CN2238105 Y CN 2238105Y
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CN
China
Prior art keywords
guide wheel
wire
wire electrode
movable guide
application
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 95227705
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Chinese (zh)
Inventor
王占辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BEIJING AQI INDUSTRY ELECTRONIC Co Ltd
Original Assignee
BEIJING AQI INDUSTRY ELECTRONIC Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BEIJING AQI INDUSTRY ELECTRONIC Co Ltd filed Critical BEIJING AQI INDUSTRY ELECTRONIC Co Ltd
Priority to CN 95227705 priority Critical patent/CN2238105Y/en
Application granted granted Critical
Publication of CN2238105Y publication Critical patent/CN2238105Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a wire-cutting machine electrode wire constant tension mechanism. A closed loop is composed of a wire drum, a guide wheel, a wire tensioning device and the electrode wire. The wire tensioning device comprises a movable guide wheel, a movable guide wheel base and a fixed ring guiding device. The fixed ring is connected with one end of a force executing cable. The wire tensioning device also comprises a reversible motor whose output torque is adjustable and the output shaft sleeve of the reversible motor. The output shaft sleeve is connected with the other end of the force executing cable whose both ends are always in the dynamic balance state. An operator can continuously adjust the tension of the electrode wire in the continuous operation to keep constant tension to workpieces and to improve the surface roughness of the cut workpieces. The utility model has the advantages of simple structure, reasonable design and convenient operation.

Description

Wire cutting machine wire electrode constant tension mechanism
The utility model relates to a kind ofly represents cutter with electrode, acts on metal-working plant auxiliary device, the especially improvement of wire cutting machine wire electrode constant tension mechanism on the workpiece with the electric current high concentration.
Chinese patent 92208036 discloses a kind of wire cutting machine wire electrode constant tension mechanism, as Fig. 1: this mechanism comprise line storage tube 1 ', guide wheel 7 ', wire electrode 2 ', wire electrode 2 ' by wire storage tube 1 ' through guide wheel 4 ', 5 ', 7 ' form loop to Metal Cutting processing.In this loop, be provided with the weight 8 that can move both vertically ', wire electrode forms this loop around the guide wheel on the weight 7 ' back, this weight is made up of main part and counterweight 10 ' two parts.Need change the counterweight that adapts with it according to the not coplanar of workpiece and wire electrode specification.Counterweight 10 ' with weight 8 ' bolt for combining 9 ' be connected, in order to prevent the swing of weight, around weight, establish guide rail 11 '.Face is in actual cutting process, because loss, the cross sectional shape of wire electrode reduces continuous the variation.The tension force of constant setting is concerning ever-reduced wire electrode cross section, and the tension that its wire electrode unit cross-sectional area is born but constantly increases, and so continues, and to a certain degree causing fracture of wire, directly influences the service life of wire electrode.In addition, the wire electrode of plurality of specifications also needs the counterweight of multiple weight corresponding with it, and the structure spare and accessory parts are increased, and operating performance is numerous and diverse, and causes the cut workpiece surface roughness to differ easily.
At above-mentioned deficiency, the utility model proposes a kind of improved wire cutting machine wire electrode constant tension mechanism, the mechanism by adjustable tension obtains dynamic balancing, makes the constant tension that acts on the wire electrode unit cross-sectional area, improve functional reliability, improve the cut workpiece surface roughness.
Utility model is achieved in that a kind of wire cutting machine wire electrode constant tension mechanism, form loop by silk tube 1, guide wheel 2, tight silk device 3,4,5,7,8, application of force rope 6, wire electrode 9, it is characterized in that: the guider of being made up of movable guide wheel 3 that can slide up and down along lead 5 and the movable guide wheel pedestal 4 that is connected with it is connected in an end of application of force rope 6, is connected in the other end of application of force rope 6 as the output sleeve 7 of the reversible electric machine 8 in application of force source; The wire electrode 9 that is in the loop is enclosed within on the movable guide wheel 3.
Wire electrode 9 is nested in little shape groove 31 that movable guide wheel exposes.
The bottom of the movable guide wheel pedestal 4 porose retainer ring 12 that is connected, an end of application of force rope 6 penetrates in this retainer ring 12.
The other end of application of force rope 6 penetrates in the through hole 13 of reversible electric machine output sleeve 7.
The utlity model has simple in structure, reasonable in design, use, install, debugging characteristics very easily all.The utility model makes the wire electrode of different size can keep constant tension under different processing situations, has prolonged the service life of wire electrode.Simultaneously, also cancelled counterweight, simplified the structure and reduce cost.When the wire electrode of wire cutting machine relaxed in the processing work process, the voltage that the operator only need change on the reversible electric machine both can change the output torque of motor, thereby realized changing the purpose of wire electrode loop tension force.
Fig. 1 prior art structural representation
Fig. 2 the utility model structural representation
The A-A generalized section of Fig. 3 Fig. 2
The B-B generalized section of Fig. 4 Fig. 2
Now further narrate by reference to the accompanying drawings structure of the present utility model:
Referring to 2-4, by silk tube 1, guide wheel 2, tight silk device 3,4,5,6,7,8 And wire electrode 9 forms the utility model. Tight silk device comprises by reversible electric machine 8, motor Output sleeve 7, the force application mechanism that application of force rope 6 forms and by lead 5, movable guide wheel 3 The movable guide wheel pedestal 4 affixed with movable guide wheel 3, and with movable guide wheel pedestal 4 screw threads Two parts of guiding mechanism that the retainer ring 12 that connects forms. Movable guide wheel pedestal 4 edges Lead 5 and slidably contact, what be threaded from the below of movable guide wheel pedestal 4 consolidates Penetrate application of force rope 6 in the fixed ring, the other end of described application of force rope penetrates reversible electric machine output In the through hole 13 that arranges in the middle of axle sleeve 7 grooves, application of force rope is hidden in described through hole 13 In and twine affixed with axle sleeve 7. Application of force rope 6 is in plumbness all the time, and at another End is in tangential direction with the output sleeve 7 of reversible electric machine. Reversible electric machine output is suitable, Anticlockwise moment drives axle sleeve 7 and rotates, thus tension or loosen application of force rope 6, with this Reach the purpose that changes tension force to the loop of wire electrode.
Movable guide wheel 3 comprise one can be up and down vertically mobile and be linked as one with projecting shaft 33 Little shape groove 31 of body, wire electrode 9 are enclosed within on little shape groove 31 of movable guide wheel 3, and activity is led Wheel projecting shaft 33 is connected such as Fig. 4 with movable guide wheel pedestal 4: 32 are the guide wheel cover, 33, 37 is bearing, and 36,38 is inside and outside spacer, and 39 is nut, and 40 is plain cushion.
It is anti-that oil baffle disc 34 is set between the inside of the little shape groove 31 of movable guide wheel and the projecting shaft 33 End that oil stain, dust splash, spacer 36,38 be set between the inner bearing 35,37.
By silk tube 1, guide wheel 2, but the movable guide wheel 3 of vertical up-or-down movement, wire electrode 9 The loop that forms is when wire electrode causes the wire electrode envelope because of continuous cut workpiece 10 When loop circuit tension force reduces, only need to regulate according to actual conditions and be applied to reversible electric machine Voltage on 8, thus the output torque of change reversible electric machine 8 makes to be connected in output shaft Application of force rope 6 on the axle sleeve 7 tightens up, and at this moment application of force rope 6 gives guide wheel by retainer ring 12 4 one pulling force vertically downward of pedestal, drive activity guide wheel 3 are vertically downward mobile, from And make wire electrode 9 tensionings that are wrapped on the little shape groove 31 of movable guide wheel. Otherwise, if When needing lax electrode wire 9, as long as will be wrapped in the application of force of reversible electric machine output sleeve Rope 6 loosens, at this moment, be enclosed within wire electrode 9 on the little shape groove 31 of movable guide wheel can be subjected to The impact of upper pulling force and adjust the tension force of wire electrode 9. Make whole wire electrode loop All the time be in dynamic equilibrium state. 11 is jackscrew.
Embodiment 1: reversible electric machine 8 for ND-77, act on the voltage V angle speed omega on the motor, the diameter D of axle sleeve 7 and output torque, voltage are linear.Application of force rope 6 adopts nylon wire, is positioned at the tangential direction of axle sleeve 7.

Claims (4)

1. wire cutting machine wire electrode constant tension mechanism, form loop by silk tube (1), guide wheel (2), tight silk device (3), (4), (5), (7), (8), application of force rope (6), wire electrode (9), it is characterized in that: the guider of being made up of movable guide wheel (3) that can slide up and down along lead (5) and the movable guide wheel pedestal (4) that is connected with it is connected in an end of application of force rope (6), is connected in the other end of application of force rope (6) as the output sleeve (7) of the reversible electric machine (8) in application of force source; The wire electrode (9) that is in the loop is enclosed within on the movable guide wheel (3).
2. by the described wire cutting machine wire electrode of claim 1 constant tension mechanism, it is characterized in that: wire electrode (9) is nested in little shape groove (31) that movable guide wheel exposes.
3. by the described wire cutting machine wire electrode of claim 1 constant tension mechanism, it is characterized in that: the bottom of movable guide wheel pedestal (4) the porose retainer ring (12) that is connected, an end of application of force rope (8) penetrates in this retainer ring (12).
4. by the described wire cutting machine wire electrode of claim 1 constant tension mechanism, it is characterized in that: the other end of application of force rope (8) penetrates in the through hole (13) of reversible electric machine output sleeve (7).
CN 95227705 1995-12-06 1995-12-06 Wire-cutting machine electrode wire tension mechanism Expired - Fee Related CN2238105Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 95227705 CN2238105Y (en) 1995-12-06 1995-12-06 Wire-cutting machine electrode wire tension mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 95227705 CN2238105Y (en) 1995-12-06 1995-12-06 Wire-cutting machine electrode wire tension mechanism

Publications (1)

Publication Number Publication Date
CN2238105Y true CN2238105Y (en) 1996-10-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 95227705 Expired - Fee Related CN2238105Y (en) 1995-12-06 1995-12-06 Wire-cutting machine electrode wire tension mechanism

Country Status (1)

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CN (1) CN2238105Y (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100388998C (en) * 2006-07-06 2008-05-21 上海交通大学 Horizontally wire-feeding split type micro electric spark wire cutting device
CN101284401B (en) * 2008-05-28 2011-08-17 大连连城数控机器股份有限公司 Multi-line cutting machine in-phase servo drive and constant tension control system
CN102357691A (en) * 2011-09-28 2012-02-22 张乾坤 Wire electrode constant tension periodic regulation mechanism for wire cutting
CN101961806B (en) * 2009-07-24 2013-09-11 上海日进机床有限公司 Diamond wire cutting machine
CN103949736A (en) * 2014-04-15 2014-07-30 浙江理工大学 Wire winding mechanism and method of wire cutting machine
CN105798406A (en) * 2016-05-16 2016-07-27 苏州经贸职业技术学院 Large-wire tightening amount wire tightening mechanism outside electrical spark linear cutting machine tool

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100388998C (en) * 2006-07-06 2008-05-21 上海交通大学 Horizontally wire-feeding split type micro electric spark wire cutting device
CN101284401B (en) * 2008-05-28 2011-08-17 大连连城数控机器股份有限公司 Multi-line cutting machine in-phase servo drive and constant tension control system
CN101961806B (en) * 2009-07-24 2013-09-11 上海日进机床有限公司 Diamond wire cutting machine
CN102357691A (en) * 2011-09-28 2012-02-22 张乾坤 Wire electrode constant tension periodic regulation mechanism for wire cutting
CN102357691B (en) * 2011-09-28 2014-08-27 张乾坤 Wire electrode constant tension periodic regulation mechanism for wire cutting
CN103949736A (en) * 2014-04-15 2014-07-30 浙江理工大学 Wire winding mechanism and method of wire cutting machine
CN103949736B (en) * 2014-04-15 2016-05-18 浙江理工大学 A kind of wire feeder of wire cutting machine and method
CN105798406A (en) * 2016-05-16 2016-07-27 苏州经贸职业技术学院 Large-wire tightening amount wire tightening mechanism outside electrical spark linear cutting machine tool
CN105798406B (en) * 2016-05-16 2017-11-14 苏州经贸职业技术学院 A kind of big tight silk amount tensioning mechanism for outside electric spark linear cutting machine

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C19 Lapse of patent right due to non-payment of the annual fee
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