CN2236074Y - Catalytical combustor - Google Patents

Catalytical combustor Download PDF

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Publication number
CN2236074Y
CN2236074Y CN 94206973 CN94206973U CN2236074Y CN 2236074 Y CN2236074 Y CN 2236074Y CN 94206973 CN94206973 CN 94206973 CN 94206973 U CN94206973 U CN 94206973U CN 2236074 Y CN2236074 Y CN 2236074Y
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CN
China
Prior art keywords
combustion
gas
burner
combustion gas
catalytic
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Expired - Fee Related
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CN 94206973
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Chinese (zh)
Inventor
朱黎明
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SANYUAN CATALYST INST BEIJING
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SANYUAN CATALYST INST BEIJING
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Priority to CN 94206973 priority Critical patent/CN2236074Y/en
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Publication of CN2236074Y publication Critical patent/CN2236074Y/en
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Abstract

The utility model relates to a catalytic combustor, which uses combustion gas as combust. The combustion gas is formed by the vapourization of petroleum gas, natural gas, kerosene, and diesel oil. The utility model is characterized in that a combustion part adopts micropore ceramic plate as a carrier. The micropore ceramic plate is treated by catalyst. Heat resisting sealing material is fixed to the shell of the combustor and dimensions are specified. A gas mixing part adopts injection gradually enlarged tube and a diffusion tube which are mutually matched and are respectively fixed on the side wall of the shell. Dimensions are specified with the different types of the combustion gas. The ejection part of the combustion is fixed on one end of the injection gradually enlarged tube after the ejection part of the combustion is fixed on the supporting frame of an injection nozzle through the injection nozzle. Concentricity is debugged, and a wind regulating board is installed on the injection nozzle. After the structure is adopted, the utility model has the advantages that a combustion board which is treated by catalyst can reduce the temperature when the combustion gas completely combusts. So the combustion board has the advantages of energy saving, the reduction of pollution, nonflame shape, and strong wind-proof force. The composition members of a combustion gas mixture part and a combustion gas injection part are matched with the types of the combustion gas. Mixture is uniform and moderate. The combustion of the combustion gas is stable, and thermal efficiency is improved.

Description

Catalytic burner
The utility model is a kind of catalytic burner.It is a kind of be the burner of fuel with the formed combustion gas after vaporizing of liquefied petroleum gas, natural gas, artificial coal gas and kerosene, diesel oil.
At present, modal burner is an atmospheric burner, and its typical structure as shown in Figure 1.It is by combustion gas nozzle 1 (there be not adjustments in the overwhelming majority and burner split, minority according to what product needed was assembled into an integral body yet), air regulating board 2, burner body 3 and fire lid 4 formations.The subject matter that atmospheric burner exists is: (1) is to same burner, obtaining the higher thermal efficiency is a pair of insoluble contradiction with pernicious gas (as the CO) content that reduces in the waste gas, this is determined by the intrinsic base reason of atmospheric burning type, thereby is difficult to realize simultaneously best separately state; (2) because the flame temperature very high (as: the highest flame temperature of artificial coal gas is near 1200 ℃, and the highest flame temperature of natural gas is above 1800 ℃) of atmospheric burning type provides condition (as NO for the generation of pernicious gas xWhen surpassing 1100 ℃, ignition temperature just can obviously increase); (3) atmospheric burner generally all adopts copper and cast iron to constitute its structure, and these materials have very high thermal capacity, consequently cause the reduction of combustion thermal efficiency.Just because of there are the problems referred to above in atmospheric burner, so further developing of it has been subjected to restriction.The board-like burner of a kind of infrared ceramic (shown in Fig. 2 (a) and (b)) is arranged now.It is made up of combustion gas nozzle 1, air regulating board 2, mixing tube 5, burner shell 6 and ceramic wafer 7.It makes moderate progress (as improving the thermal efficiency) than atmospheric burner on some performance, can't thoroughly solve but still have problems, and comprises producing CO, HC and NO xPernicious gas, the easy burned product obstruction of ceramic wafer mesh etc.
The utility model purpose is: the applied catalysis combustion technology, corresponding structure design is proposed, and significantly improve combustion thermal efficiency and realize energy-conservationly, reduce pernicious gas CO, NO in the burnt gas significantly xContent with HC.
The utility model is to realize like this.It mainly is made up of combustion gas nozzle 1, air regulating board 2, nozzle support 13, nozzle locknut 12, injection increaser 11, burner shell 6, catalytic combustion plate 7, seal, sealing materials 10, anemostat 8 and screw 9,14 to propose a kind of burner structure (as shown in Figure 3, Figure 4).In this structure, anemostat 8 is fixed in burner shell 6 inside, and its circular hole one end is aimed at the circular hole of opening on burner shell 6 sidewalls; Catalytic combustion plate 7 is fixed in burner shell 6 positions suitable for reading by seal, sealing materials 10; Nozzle support 13 is fixed on injection increaser 11 contraction mouths one end, and the other end of injection increaser 11 inserts in burner shell 6 side-wall holes and makes anemostat 8 be inserted in its end; Be fixed on the nozzle support 13 with two locknuts 12 (or other fixedly positioning mode) by actual optimum state through the combustion gas nozzle 1 after the debugging; For reducing the error in manufacturing, the assembling process, guarantee mutual concentricity requirement, adopt stored energy welding to be connected (or other anti-deformation) method between burner shell 6 and the anemostat 8, whole employing non-welding connecting modes (as screw) between burner shell 6 and injection increaser 11, injection increaser 11 and the nozzle support 13.Use this structure, can give play to catalytic combustion superior function in every respect, thereby solve the technical problem that is difficult to overcome that atmospheric burner exists effectively, and can guarantee that main performance parameter reaches perfect condition.This structural design also is to have one of reason of essential difference with the board-like burner of infrared ceramic on critical performance parameters.
The utility model is obtained following effect: 1. thermal efficiency height, energy-saving effect is remarkable.Use catalytic burner, the thermal efficiency can reach 65~71.6%, can improve 10~16% than corresponding atmospheric burner, is equivalent to energy-conservation 14.3~23.3%.2. elimination pernicious gas, environment purification.Use catalytic burner, CO, HC content can descend significantly (have only 10 several PPm as CO content, reduce by 85~95%) in the flue gas than corresponding atmospheric burner.Simultaneously again since ignition temperature be controlled at and the highlyest be no more than 940 ℃, thereby destroyed NO xBuild environment, making it content only has several PPm.Owing to energy-conservation total air consumption, the product CO after the also feasible burning of having reduced 2Reduce, reach the purpose of environment purification.3. because surface combustion is to betide several millimeters depths in the catalytic plate, thereby can guarantee to have stable fired state, have outstanding wind loading rating.4. because the thermal capacity of primary structure part is little, thermal radiation loss is few, not only helps improving the thermal efficiency but also can reduce back pressure smooth combustion state.5. there are not igniting and flame-out noise during normal combustion.6. the comparable atmospheric burner of integral burner weight reduces more than 30%.
The utility model has following characteristics: 1. selected for use capillary ceramic plate after catalyst treatment as catalytic combustion plate 7.2. under the constant situation of unit area loading, with the difference of combustion gas kind, each size assortment of the nozzle diameter of combustion gas nozzle 1 and injection increaser 11, anemostat 8 is different.(as being 7850~9498mm for catalytic combustion plate area 2Burner, when using liquefied petroleum gas as fuel, the nozzle diameter is Φ 0.60~0.95mm, injection increaser throat diameter is Φ 18~26mm, when fuel changed artificial coal gas into, above-mentioned size was respectively Φ 1.10~2.25mm and Φ 14~20mm) again.Can obtain the air-fuel ratio of broad and the best of realization combustion gas like this mixes.3. once inhale the specific (special) requirements of enough burning required airs in order to satisfy the catalytic combustion needs, increased injection increaser air inlet area and taken the circumstances into consideration to be equipped with air regulating board that (the injection increaser air inlet area maximum as near gas burner reaches 3025mm 2, and do not need air regulating board).4. in burner shell 6, increased "T"-shaped anemostat 8.Anemostat 8 is outside one's consideration except that having certain angle of flare, the also uniform aperture that has on the "T"-shaped plane, and Open Side Down during installation.This just is further uniform and stable the played important function of mixing and guaranteeing burning of air with combustion gas.5. the burner part near burning radiation and conduction scope has all adopted the little material of thermal capacity (having selected thickness≤0.8mm sheet metal for use as burner shell 6 and anemostat 8), has reduced the loss of combustion thermal efficiency.6. between burner shell 6 and the injection increaser 11, between injection increaser expander 11 and the nozzle support 13, between anemostat 8 and the burner shell 6, burner shell 6 prevents that the connected mode that part produces distortion (as is threaded with installing to have adopted between the anchor point, energy storage welding etc.), help improving the overall package precision, guarantee concentricity requirement.7. combustion gas nozzle 1 is being fixed on the nozzle support 13 after the actual debugging on the burner, makes it into as a wholely, can solve the high problem of fuel gas injection requirement concentricity effectively, is one of key that guarantees the burning various performance parameters.8. both adopted between catalytic combustion plate 7 and the burner shell 6 and can guarantee seal request, can reduce heat conducting seal, sealing materials (as cordierite powder+refractory fiber cotton) again.9. burner can not be subjected to the restriction (as can upside-down mounting using) of setting angle and position.
The utility model has following accompanying drawing:
Fig. 1: atmospheric burner structure signal
Number in the figure contains separately and means: combustion gas nozzle 1, air regulating board 2, burner body 3, fire lid 4.
Fig. 2: (a) the board-like burner signal of infrared ceramic (cast housing)
Fig. 2: (b) the board-like burner signal of infrared ceramic (structure housing)
Number in the figure contains separately and means: combustion gas nozzle 1, air regulating board 2, mixing tube 5, burner shell 6, ceramic wafer 7.
Fig. 3: catalytic burner structural representation (main looking)
Number in the figure contains separately and means: combustion gas nozzle 1, air regulating board 2, screw 9,14, nozzle support 13, locknut 12, injection increaser 11, burner shell 6, anemostat 8, catalytic combustion plate 7, seal, sealing materials 10.
Fig. 4: catalytic burner structural representation (overlooking)
Specific embodiments of the present utility model is as follows:
Catalytic burner is made up of four parts altogether: first is an induction part; Second portion is the injection mixing portion; Third part is a combustion parts; The 4th part is the debugging part.
First: the two ends of combustion gas nozzle 1 all are with screw thread, and an end is used to install air regulating board 2 and the debugging back is connected and fixed by locknut 12 and nozzle support 13, and the other end is used to connect gas inlet pipe.The matching relationship of the diameter of combustion gas nozzle 1 and combustion gas kind is:
The combustion gas kind Liquefied petroleum gas Natural gas Artificial coal gas
Nozzle diameter (mm) Φ0.60~0.95 Φ0.80~1.45 Φ1.10~2.25
Second portion: integral body is an injection increaser 11 with contraction section and expansion segment, inner wall smooth.Its expansion segment one end inserts burner shell 6 near in the side perforate of bottom, and contact-making surface is equipped with encapsulant, and is firmly fixedly connected then.The matching relationship of this part key dimension and combustion gas kind is:
The combustion gas kind Liquefied petroleum gas Natural gas Artificial coal gas
Throat diameter (mm) expansion segment diameter (mm) air inlet diameter (mm) contraction section length (mm) expansion segment length (mm) Φ18~26 Φ20~28 Φ45~55 30~45 50~80 Φ16~22 Φ18~24 Φ40~50 30~45 50~80 Φ14~20 Φ16~22 Φ35~45 30~45 50~80
Annotate: can make throat diameter identical when manufacturing situation of difficult considering with the expansion segment diameter.
Third part: an end of anemostat 8 and the inwall of burner shell 6 are connected firmly, and the other end (band circular hole) is enclosed within the end of the injection increaser 11 that inserts burner shell 6, horizontal positioned, and Open Side Down.Catalytic combustion plate 7 adopts heat-resisting seal, sealing materials to be loaded in burner shell 6 suitable for reading, and it is raw material that the heat sealing material is adopted cordierite powder and refractory fiber cotton, and the alkaline water glass precursor solution is that blending agents mixes.Catalytic combustion plate 7 with the size matching relationship of burner shell 6 is:
Catalytic combustion plate gauge lattice (7850~9498)×(12~15) (12265~14306)×(12~15) (17662~20096)×(12~15)
The burner casing body bulk (7693~9326)×(50~60) (12070~14095)×(50~60) (17427~19845)×(50~60)
Annotate: above data are expressed as (area * height) (mm 2* mm)
The 4th part: in view of making and assembling makes structure produce concentricity, for making combustion gas have good kinetic energy, the combustion gas nozzle will carry out the Actual combustion debugging before 1 location, by changing nozzle angle and position, reach the purpose that remedies whole concentricity, obtain best flameless combustion state.

Claims (5)

1, catalytic burner, it is made up of gas nozzle 1, nozzle holder 13, air regulating board 2, injection increaser 11, burner shell 6, anemostat 8, catalytic combustion plate 7 and seal, sealing materials 10,
It is characterized in that:
(1) catalytic combustion plate 7 is formed through after the catalyst treatment by capillary ceramic plate;
(2) the structure installation site is as follows:
Catalytic combustion plate 7 adopts heat-resisting seal, sealing materials 10 to be fixed in the suitable for reading of burner shell 6; Anemostat 8 is fixed in the burner shell 6, and circular hole one end is aimed at the circular hole of opening on burner shell 6 sidewalls; Nozzle holder 13 is fixed in injection increaser 11 contraction mouths one end, and the other end of injection increaser 11 inserts in burning housing 6 side-wall holes, and makes anemostat 8 be inserted in its end; Be fixed on the nozzle holder 13 by actual optimum state through debugging back gas nozzle 1.
2, according to the catalytic burner of claim 1, it is characterized in that catalytic combustion plate 7 and burner shell 6 employing cordierite powders suitable for reading add refractory fiber cotton, fix with the sealing-in section that the blending of alkaline water glass precursor solution forms.
3, catalytic burner according to claim 1 is characterized in that the diameter of gas nozzle 1 and the matching relationship of combustion gas kind are: The combustion gas kind Liquefied petroleum gas Natural gas Artificial coal gas Nozzle diameter (mm) Φ0.60~0.95 Ф0.80~1.45 Φ1.10~2.25
4, catalytic burner according to claim 1 and 2 is characterized in that the key dimension of injection increaser 11 and the matching relationship of combustion gas kind are: The combustion gas kind Liquefied petroleum gas Natural gas Artificial coal gas Throat diameter (mm) expansion segment diameter (mm) air inlet diameter (mm) contraction section length (mm) expansion segment length (mm) Φ18~26 Φ20~28 Φ45~55 30~45 50~80 Φ16~22 Φ18~24 Φ40~50 30~45 50~80 Φ14~20 Φ16~22 Φ35~45 30~45 50~80
5, catalytic burner according to claim 1 and 2 is characterized in that the described catalytic combustion plate 7 and the size matching relationship of burner shell 6 are: Catalytic combustion plate gauge lattice (7850~9498)×(12~15) (12265~14306)×(12~15) (17662~20096)×(12~15) The burner casing body bulk (7693~9326)×(50~60) (12070~14095)×(50~60) (17427~19845)×(50~60)
Above data are expressed as (area * height) (mm 2* mm)
CN 94206973 1994-03-22 1994-03-22 Catalytical combustor Expired - Fee Related CN2236074Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 94206973 CN2236074Y (en) 1994-03-22 1994-03-22 Catalytical combustor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 94206973 CN2236074Y (en) 1994-03-22 1994-03-22 Catalytical combustor

Publications (1)

Publication Number Publication Date
CN2236074Y true CN2236074Y (en) 1996-09-25

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Application Number Title Priority Date Filing Date
CN 94206973 Expired - Fee Related CN2236074Y (en) 1994-03-22 1994-03-22 Catalytical combustor

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CN (1) CN2236074Y (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101929676A (en) * 2010-08-05 2010-12-29 西安交通大学 Catalytic porous medium burner
CN110617627A (en) * 2018-06-19 2019-12-27 芜湖美的厨卫电器制造有限公司 Gas water heater

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101929676A (en) * 2010-08-05 2010-12-29 西安交通大学 Catalytic porous medium burner
CN110617627A (en) * 2018-06-19 2019-12-27 芜湖美的厨卫电器制造有限公司 Gas water heater
CN110617627B (en) * 2018-06-19 2022-03-18 芜湖美的厨卫电器制造有限公司 Gas water heater

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C19 Lapse of patent right due to non-payment of the annual fee
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