CN2225908Y

CN2225908Y - Machine for cleaning bearing belt roller

Info

Publication number: CN2225908Y
Application number: CN 95214776
Authority: CN
Inventors: 殷亮
Original assignee: Individual
Current assignee: Individual
Priority date: 1995-06-27
Filing date: 1995-06-27
Publication date: 1996-05-01
Anticipated expiration: 2005-06-27

Abstract

The utility model relates to a machine for cleaning a bearing belt roller, which is composed of a machine base 1, a bonnet 2, a feeding disk 3, an injector nozzle 4, a connecting block of the injector nozzle 5, a hydraulic cylinder 6, a graduated disk 7, an electric controlling board 8, a cleaning liquid box 9, motors 11, 14, a filter 22, gear pumps 15, 16, an oil tank 17, a discharging bucket 31, a feeding funnel 33, an oil cylinder 36, a pushing bar 38, a main shaft 28, and an indexing pin 39. The bearing belt roller is arranged in the feeding funnel 33, when the connecting block of the injector nozzle clamps the belt roller, the cleaning liquid in the cleaning liquid box 9 sprays to the bearing belt roller from the injector nozzle 4 to do cleaning work. The utility model has the advantages of saving labor, reducing labour intensity, and reducing cleaning cost.

Description

Bearing roller cleaning machine

The utility model relates to a kind of bearing roller cleaning machine.

The employed bearing roller of textile industry all cleans with the artificial kerosene that adopts at present, and cleaning performance is undesirable, and there is infringement on the roller surface, has shortened the service life of roller, and labour intensity is big, cleans the cost height.

The purpose of this utility model is in order to provide a kind of labour intensity little, to clean the low bearing roller cleaning machine of cost.

This bearing roller cleaning machine, mainly by support 1, hood 2, loading plate 3, nozzle 4, nozzle connects piece 5, hydraulic cylinder 6, index dial 7, electric control panel 8, water tank 9, motor 11,14, filter 22, cleaning fluid gear pump 15, hydraulic oil gear pump 16, fuel tank 17, hopper 31, elevating hopper 33, last material oil cylinder 36, push rod 38 and main shaft 28, index pin 39 compositions such as grade, insert in the both sides endoporus of support 1 at the two ends that it is characterized in that guide post 29, the nozzle of band nozzle 4 connects piece 5 and is installed on the guide post 29, nozzle connects piece 5 and can slide on guide post 29, main shaft 28 is installed on the side of support 1 by bearing, two loading plates 3 are sleeved on the main shaft 28, the spacing of two loading plates 3 is adjustable, index dial 7 is contained in main shaft 28 outboard end, roller baffle plate 30 is an arc, be installed on the support 1 with transverse slat, and it is close with loading plate 3, two hydraulic cylinders 6 are contained in respectively on the support 1, frame 25 usefulness dividing plates are divided into water tank 9 and fuel tank 17 two parts, distribution board 10 is installed in the downside of Electric Machine Control plate 8, the filter 22 of cleaning fluid is installed on the sidewall of water tank, its delivery port is connected with gear pump 15, motor 11,14 are installed on the motor plate 21, motor plate 21 is installed in the upside of fuel tank 17, gear pump 16 is connected with motor 14 by bracing frame 19 and motor plate 21, oil filter 18 is connected with gear pump 16 by pipeline, and oil circuit board 13 is installed in the front of motor plate 21.Gear pump 15 is connected with motor 11 by bracing frame 20 and motor plate 21, water route plate 12 is installed in the front of motor plate 21, cleaning pressure table 42 is contained on the water route plate 12, hopper 31 is installed in the rear side of top plate 35, near loading plate 3, elevating hopper 33 will be installed in the front side of top plate 35, and near loading plate 3, initiatively slip gear 32 is contained on the spindle nose of motor 34, motor is installed on the top plate 35 by bolt, initiatively slip gear 32 meshes with passive slip gear 27, passive slip gear 27 is installed on the main shaft 28, last material oil cylinder 36 is installed on the top plate 35, push rod 32 is connected with the piston rod of last material oil cylinder 36 by

bearing pin

37,4 bearing pin 39 uniform being installed on the index dial 7, two-bit triplet reversal valve 40 is installed on the water route plate 12, the delivery port of two-bit triplet reversal valve and nozzle 4 are connected by pipeline, water inlet is connected with gear pump 15, relief valve 41 is installed on the water route plate 12, its water inlet is connected with gear pump 15, overfall and water tank 9 are connected, material loading flow speed control valve 43 is installed on the oil circuit board 13, oil-out is connected with oil cylinder 36 usefulness pipelines, oil-in is connected with two-position four way change valve 46, clamping flow speed control valve 44 is installed on the oil circuit board 13, oil-out is connected with oil cylinder 6, oil-in is connected with two position and four-way reversing valves 45, two position and four-way reversing valves 45 are installed on the oil circuit board 13, oil-out is connected with flow speed control valve 44, oil-in is connected with gear pump 16, another oil-in of two position and four-way reversing valves 45 links to each other with the circuit orifice of oil cylinder 6, oil-out links to each other with fuel tank 17, two position and four-way reversing valves 46 are installed on the oil circuit board 13, oil-out is connected with flow speed control valve 43, oil-in is connected with gear pump 16, another oil-in of two position and four-way reversing valves 46 links to each other with the circuit orifice of oil cylinder 36, oil-out links to each other with fuel tank 17, overflow valve 47 is installed on the oil circuit board 13, oil-in is connected with gear pump 16, oil-out is connected with

fuel tank

17,2/2-way reversal valve 50 is installed on the water route plate 12, the gas outlet is connected with air nozzle 49, inlet links to each other with external air source 51, air nozzle 49 is installed in nozzle and connects on the piece 5, its air intake links to each other with 2/2-way reversal valve 50, the jet end of air nozzle 49 links to each other with the bearing roller, 2/2-way reversal valve 53 is installed on the water route plate 12, the gas outlet communicates with water tank 9, air intake links to each other with vapour source 52, vapour source 52 is supplied with by the outside, support 1 is installed in the top of the top plate 35 of frame 25 by bolt, appliance controling plate 8 usefulness bolts are installed in the upper right side of frame 25, motor plate 21 is contained in the lower right of frame 25, distribution board 10 is installed in the frame 25, steam-heating pipe 26 is installed in the water tank, water filtration pipe 24 is installed in the below of top plate 35, heating tube 23 is installed in the water tank by bracing frame, hydraulic pressure indicator 48 is contained on the oil circuit board 13, extract cleaning fluid out from water tank 9 and squeeze in the nozzle 4 with the high pressure situation by the water route plate, hood 2 is contained on the frame 25.

Below in conjunction with accompanying drawing architectural feature of the present utility model is further specified.

Fig. 1 is a structural representation of the present utility model.

Fig. 2 is the left view of Fig. 1.

Fig. 3 is the knot portion structural representation of material loading push rod 38.

Fig. 4 is the water route fundamental diagram of cleaning fluid.

Fig. 5 is the hydraulic work system schematic diagram.

Fig. 6 is the syndeton schematic diagram of air nozzle 49 and 2/2-way commutation 50.

The syndeton schematic diagram in Fig. 7 2/2-way reversal valve 53 and water tank 9 heat steam sources 52.

Fig. 8,9,10 is electric control theory figure.

Fig. 8,9,10 is general known circuits figure, by three

motors

11,14,34, time relay sj, full wave bridge rectifier ICQ, 8 signal lamp XD, transposition K switch, temperature relay WJ, auxiliary reclay ₁J- ₅J, travel switch ₁XK- ₂XK, press button ₁QA- ₃QA, press button ₁DA- ₃DA, stop button switch ₁TA one ₄TA, transformer B, tubular electrothermal element DJR, electrothermal relay RJ _1-2, A.C. contactor C ₁-C ₃, fuse ₁RD- ₄RD and stacked switch HK form.Connect according to the tie point of Fig. 8-9 and can form complete circuit diagram.

Frame for movement of the present utility model is by the structure be combined into shown in Fig. 1-7, and wherein machine components are general machined part, partly is easy to implement with reference to accompanying drawing and architectural feature.

5 bearing rollers that will clean during use are put into elevating hopper shown in Figure 2 33, press the press button among Fig. 9 ₁QA makes A.C. contactor ₁C gets electric from feedback, cleans motor 11 and rotates, and presses press button ₂QA makes A.C. contactor ₂C gets electric feedback certainly, and hydraulic system motor 14 rotates, and motor 34 also rotates simultaneously, and drives the workpiece rotation, presses press button ₃The QA auxiliary reclay ₁J must establish by cable and start from moving circulation, auxiliary reclay ₁The normally open contact of J is connected and is made auxiliary reclay ₂J gets electric, makes oil cylinder 36 actions, makes index dial 7, main shaft 28, loading plate 3 rotate 90 degree together by calibration bearing pin 39,5 bearing rollers is fallen into the groove of loading plate 3, and deliver to cleaning positions.Press row amount switch ₁XK, it is electric that auxiliary reclay 3J is got, and oil cylinder 6 begins action, and nozzle slide block 5 moves, and the bearing roller is clamped.And then press travel switch ₂XK makes auxiliary reclay ₄J gets electric, and the cleaning fluid in the water tank 9 sprays to the bearing roller from nozzle 4 and cleans.Scavenging period is controlled by time relay sj, and its adjustable time is 0-180 seconds.Roller after the cleaning is dried up by pressure-air.Behind setting-up time, send signal by time relay ST and make the cleaning fluid off-load, to close the pressure-air nozzle and connect piece 5 and return original position, hydraulic cylinder 36 carries out another do action once more, and five bearing rollers after cleaning simultaneously fall into hopper 31.

In addition in cleaning process, if when the temperature of cleaning fluid is lower than 80 ℃, temperature relay WJ connects, and makes A.C. contactor C ₃Must be electric, carry out the electrical heating cleaning fluid.When if the user has high-pressure steam, then change-over switch is in the Steam Heating position, cleaning fluid is carried out Steam Heating, if when the temperature of cleaning fluid is higher than 80 ℃, then temperature relay WT makes auxiliary reclay ₅The J dead electricity stops heating.

The automatic working level of this cleaning machine is higher, and the operator only needs to go into bearing roller sign indicating number in the elevating hopper 33, can finish material loading automatically, clean, dries up and whole actions of blanking, save the labour, reduce labor intensity, owing to adopt the water quality cleaning fluid to clean, it is low that it cleans cost in addition.

Claims

A kind of bearing roller cleaning machine, mainly by support, hood, loading plate, nozzle, nozzle connects piece, hydraulic cylinder, index dial, electric control panel, water tank, motor, filter, the cleaning fluid gear pump, the hydraulic oil gear pump, fuel tank, hopper, elevating hopper, last material oil cylinder, push rod and main shaft, compositions such as index pin, insert in the both sides endoporus of support at the two ends that it is characterized in that guide post, the nozzle of band nozzle connects piece and is installed on the guide post, nozzle connects piece and can slide on guide post, main shaft is installed on the side of support by bearing, two loading plates are sleeved on the main shaft, the spacing of two loading plates is adjustable, index dial is contained in the main shaft outboard end, the roller baffle plate is an arc, be installed on the support with transverse slat, and it is close with loading plate, two hydraulic cylinders are contained on the support respectively, frame is divided into water tank and fuel tank two parts with dividing plate, distribution board is installed in the downside of Electric Machine Control plate, the filter of cleaning fluid is installed on the sidewall of water tank, its delivery port is connected with gear pump, motor is installed on the motor plate, motor plate is installed in the upside of fuel tank, gear pump is connected with motor by bracing frame and motor plate, oil filter is connected with gear pump by pipeline, and oil circuit board is installed in the front of motor plate.Gear pump is connected with motor by bracing frame and motor plate, the water route plate is installed in the front of motor plate, the cleaning pressure table is contained on the plate of water route, hopper is installed in the rear side of top plate, near loading plate, elevating hopper is installed in the front side of top plate, and near loading plate, initiatively slip gear is contained on the spindle nose of motor, motor is installed on the top plate by bolt, initiatively slip gear and passive slip gear engagement, passive slip gear is installed on the main shaft, last material oil cylinder is installed on the top plate, push rod is connected with the piston rod of last material oil cylinder by bearing pin, 4 uniform being installed on the index dial of bearing pin, the two-bit triplet reversal valve is installed on the plate of water route, the delivery port of two-bit triplet reversal valve is connected by pipeline with nozzle, water inlet is connected with gear pump, relief valve is installed on the plate of water route, its water inlet is connected with gear pump, overfall and water tank are connected, the material loading flow speed control valve is installed on the oil circuit board, oil-out is connected with pipeline with oil cylinder, oil-in is connected with two-position four way change valve, clamping flow speed control valve is installed on the oil circuit board, oil-out is connected with oil cylinder, oil-in is connected with another two position and four-way reversing valve, two position and four-way reversing valves are installed on the oil circuit board, oil-out is connected with flow speed control valve, oil-in is connected with gear pump, another oil-in of two position and four-way reversing valves links to each other with the circuit orifice of oil cylinder, oil-out links to each other with fuel tank, another two position and four-way reversing valve is installed on the oil circuit board, oil-out is connected with flow speed control valve, oil-in is connected with gear pump, another oil-in of two position and four-way reversing valves links to each other with the circuit orifice of oil cylinder, oil-out links to each other with fuel tank, overflow valve is installed on the oil circuit board, oil-in is connected with gear pump, oil-out is connected with fuel tank, the 2/2-way reversal valve is installed on the plate of water route, the gas outlet is connected with air nozzle, inlet links to each other with external air source, air nozzle is installed in nozzle and connects on the piece, its air intake links to each other with the 2/2-way reversal valve, the jet end of air nozzle links to each other with the bearing roller, another 2/2-way reversal valve is installed on the plate of water route, the gas outlet communicates with water tank, air intake links to each other with vapour source, vapour source is supplied with by the outside, support is installed in the top of the top plate of frame by bolt, appliance controling plate is installed in the upper right side of frame with bolt, motor plate is contained in the lower right of frame, distribution board is installed in the frame, and steam-heating pipe is installed in the water tank, and the water filtration pipe is installed in the below of top plate, heating tube is installed in the water tank by bracing frame, hydraulic pressure indicator is contained on the oil circuit board, extracts cleaning fluid out from water tank and squeezes in the nozzle with the high pressure situation by the water route plate, and hood is contained on the frame.