CN2220319Y - Vacuum homogeneity machine - Google Patents

Abstract

The utility model relates to a vacuum homogenizing machine, and belongs to a processing machinery field. The vacuum homogenizing machine is mainly composed of a motor, a stirring barrel, a stirrer, a vacuum pump, a small material hopper, an abrasive disc and a control box. Solid raw materials are put into the stirring barrel which is pumped by the vacuum pump to form vacuum, then, liquid raw materials are fed into the stirring barrel, and the solid raw materials and the liquid raw materials are stirred and homogenized. Thereby, the mixing air amount in products processed by the utility model is less, the product storage life is long, and the products are not easy to deteriorate. The utility model has simple structure, convenient assembly and disassembly, easy cleaning and repair, time saving, electricity saving and labor saving, and combines mixing, homogenizing and fine grinding on an integral body, and the utility model can be used for medicine industries, chemical industries, food processing industries, etc.

Description

The vacuum homogenizer

The utility model is a kind of vacuum homogenizer, belongs to the processing equipment field.

Now, the method that people adopt mixer to combine with colloid mill in the middle of medicine, chemical industry, food processing usually is even with solid, the liquid agitation of raw material, homogeneous fine grinding then.But this processing method is to process on two machines, because the mixer rotating speed is low, inevitably air is sneaked into during stirring, mixing time more long air sneak into just many more, pour into again after stirring is finished and carry out the homogeneous fine grinding in the colloid mill, hopper because of colloid mill is little again, can not overall circulation, the bubble in the product after the processing is many, and homogenizing effect is poor, the quality instability of product, shelf-life is short, and in the process of processing, the raw material in the agitated kettle be poured in the colloid mill, labour intensity is big, needs 3～4 workmans just can finish.In addition, the power consumption of mixer and two machines of colloid mill is big.

The purpose of this utility model is a kind of vacuum homogenizer of design, and original mixer and colloid mill are integrated, and simplifies the structure of process equipment, eliminates the air of sneaking in the product processing, improves the quality of products.

The designed vacuum homogenizer of the utility model is mainly by motor, agitator, agitator, little hopper, mill and control cabinet are formed, have control circuit in the control cabinet, be used to control the duty of machine, also comprise vavuum pump in the vacuum homogenizer, vavuum pump is communicated with by in pipeline and the agitator, the top of agitator has bung, the outside of bung is equipped with the dop motor, the installed inside of bung has dop, dop cooperates with the output shaft of dop motor, motor can drive dop and rotate, agitator is fixedly mounted in the agitator, agitator can cooperate with dop, the bottom of agitator is connected with in turn and connects bucket and adjust bucket, the little hopper that is positioned at the agitator outside by valve and tube connector be connected bucket and connect, in the adjustment bucket of connection bucket lower end mill is installed, the mill top has bistrique, circulation pipe by triple valve with agitator with adjust bucket from external communications, the homogeneous motor is positioned at the control cabinet of agitator outside, drive mill by belt pulley and belt and rotate, vacuum motor is fixedly mounted in the control cabinet, drives vavuum pump work by belt pulley and belt, the bung outside is equipped with pull bar, with the unlatching of control bung, closed.

Be to improve homogenizing effect, it is more even that material is stirred, and the homogeneous head that looses is installed on the bistrique of the mill of the designed vacuum homogenizer of the utility model.

For the convenient interior material condition of stirring of bucket of observing, on the bung of the designed vacuum homogenizer of the utility model, be provided with and observe eye.

Two homogeneous head that looses is installed on bistrique, the loose flabellum shape that is shaped as of head of homogeneous, loosing near the homogeneous of mill has circular hole on the blade of head.

Be cleaning and easy to maintenance, the connection bucket between agitator and adjustment bucket is dismountable.

Be the work of the convenient vavuum pump of control automatically and show vacuum condition in the agitator, in the connecting line of the vavuum pump of the designed vacuum homogenizer of the utility model and agitator, open valve and vacuum meter are installed.

Bottom sides pin place at the designed vacuum homogenizer of the utility model is equipped with the adjusting foot rest, and more steady during with the maintenance machine works, noise is little.

The designed vacuum homogenizer of the utility model is when work, press the control cabinet button of uncapping earlier, open bung, solid material is put into agitator, liquid charging stock is put into little hopper, with the bung closure, sealing, when bung is closed, the dop of installing on the bung cooperates with the upper end of agitator, agitator is stuck on the dop, press the vavuum pump operating key on the control cabinet, vacuum motor is rotated, drive vavuum pump work by belt pulley and belt, to vacuumize in the agitator, after the vacuum in reaching the bucket that sets, vavuum pump quits work automatically, when opening little hopper and being connected the valve of bucket junction, press the on ﹠ off switch of the homogenizer on the control cabinet, at this moment liquid charging stock enters and connects in the bucket and the solid material in the agitator mixes, the dop motor of bung outside rotates, the dop that drives in the bung rotates, and the agitator that cooperates with dop rotates, with mixing of materials, the homogeneous motor drives mill by belt pulley and belt and rotates, Gu, the liquid batch mixing, further will be consolidated by the diffusing head of adjusting in the bucket of homogeneous through connecting bucket to the adjustment bucket from agitator, the liquid raw material mixes, and carries out fine grinding then on mill, material after the fine grinding is in circulation pipe is delivered to agitator, continue to stir then arrive and adjust a fine grinding in the bucket, circulate according to this, after observing processed product by the observation eye on the bung and reaching requirement, rotate triple valve, cut off material and enter agitator, and the product that processes is drawn from discharge nozzle, in tinning or other container of packing into from circulation pipe.Shut down by control cabinet control.When completion of processing need be cleaned, pull down the connection barrel section, just homogeneous can be loose head, bistrique, mill etc. are taken out and are cleaned, and cleaning finishes, and installs can continue to use.

The advantage of the vacuum homogenizer that the utility model is designed is:

1. simple in structure, make stirring and homogeneous fine grinding integrated, process equipment is simplified.

2. product quality height.Since will vacuumize in the agitator before the processing, so avoided air to sneak in the product in the process, thereby improved the effect of homogeneous, and the shelf life of products that processes is long, not perishable.

3. easy accessibility is easy to clean maintenance because to connect bucket be dismountable, is therefore cleaning or during maintenance, it can pulled down the parts in the bucket are keeped in repair, change or clean, and makes cleanings, keeps in repair and become very easy.

4. the power saving that saves time is laborsaving.Because stirring and fine grinding are finished with machine, therefore accelerated process velocity, no longer need to use too much operator to topple over material, than existing manufacturing procedure economize on electricity about 60%, save manpower about about 65%.

The designed vacuum homogenizer of the utility model can be widely used in industries such as medicine, chemical industry, food processing.

Fig. 1 is the structure chart of the designed vacuum homogenizer of the utility model.

Fig. 2 is the structure chart of the diffusing head of a kind of homogeneous among Fig. 1.

Fig. 3 is the structure chart of the diffusing head of another kind of homogeneous among Fig. 1.

Fig. 4 is the structural representation of agitator among Fig. 1.

Be described further below in conjunction with the embodiment and the effect of accompanying drawing the designed vacuum homogenizer of the utility model.

A kind of vacuum homogenizer as shown in Figure 1, mainly constitute by motor, agitator 26, agitator 23, small powder bucket 8, mill 15 and control cabinet 33 etc., agitator 23 is installed in the agitator 26, agitator 26 upper ends are combined with bung 25, have control circuit board in the control cabinet 33, the control button is installed on the panel of control cabinet 33, be used to control the duty of machine, in designed vacuum homogenizer, also comprise vavuum pump 6, be positioned at control cabinet 33, vavuum pump 6 is driven by belt and belt pulley by vacuum motor 9.Vavuum pump 6 is communicated with agitator 26 by the top of tube connector 27 from bung 25, vacuum meter 1, air filtration cup 4 and open valve 49 are installed in the tube connector 27, be installed with dop motor 2 on the bung 25, the output shaft of dop motor 2 is fixedlyed connected with the dop 22 of bung 25 inboards, when dop 22 is opened at bung 25, break away from the agitator 23 in the agitator 26, when bung 25 closures, dop 22 can engage with agitator 23.Agitator 23 as shown in Figure 4, the scraper plate of agitator 32 is fitted with the bucket wall is inboard, the raw material that adheres on the bucket wall can be scraped to participate in stirring, in the middle of the agitator with stirring rod 40 can stir material in the bucket.Have observation eye 10 in the outside of bung 25, observe eye 10 places and have miniature bulb 50, use during for observation.Bung 25 drives its closure or openness by pull bar 51, and pull bar 51 is by 3 its motions of control of pull bar motor.The below of agitator 26 connects bucket 13 and is connected with adjustment bucket 14 by connecting clamp 42 by connecting clamp 41 and being connected bucket 13 connections.The small powder bucket 8 that is positioned at agitator 26 outsides by ball valve 11 through tube connector with is connected bucket 13 connections, the unlatching of ball valve 11 is controlled by ball valve handle 24.Be installed with mill 15 in adjusting bucket 14, the upper end of the bistrique 16 that cooperates with mill 15 is equipped with homogeneous and looses 34,35, and homogeneous looses 34 as shown in Figure 2, and diffusing 35 of homogeneous as shown in Figure 3.Bistrique 16 is driven through belt and belt pulley by homogeneous motor 7, homogeneous motor 7 is installed in the control cabinet 33 circulation pipe 28 and will adjusts barrels 14 from the outside through triple valve 12 and be connected with agitator 26, discharge nozzle 36 is connected with triple valve 12, the connection of triple valve 12 control circulation pipes 28 and discharge nozzle 36.Pin place, limit is equipped with and regulates foot rest 45 below designed vacuum homogenizer, is used to regulate the steady of machine.Designed vacuum homogeneous captain 1000mm, wide 1000mm, high 1500mm heavily is about 250kg.

In application process, at first press the bung operating key on the control cabinet, drive bung 25 by pull bar motor 3 and open, the dop 22 on the bung 25 breaks away from agitator 23, pours solid material into, and then with bung 25 closures, dop 22 engages with agitator 23.In small powder bucket 8, pour liquid charging stock into, rotate vavuum pump 6 work that drive by the vacuum control key control vacuum motor in the control cabinet 9, to vacuumize in the agitator 26, by the gas filtration of air filtration cup 4 with extraction, avoid influencing the work effect of vavuum pump 6, can read force value in the agitator 26 by vacuum meter 1, when the pressure in the agitator 26 reach-during 760mmHg, vavuum pump quits work automatically by open valve 49, pull ball valve handle 24, ball valve 11 is opened, liquid charging stock in the small powder bucket 8 enters and connects in bucket 13 and the agitator 26, meanwhile, presses the homogeneous button on the control cabinet 33, dop motor 2 and homogeneous motor 7 all begin to rotate, and triple valve 12 are placed on the position of circulation pipe 28 conductings.Dop motor 2 drives dop 22 and rotates, the agitator 23 that cooperates with dop 22 rotates thereupon, make the mixing of materials in the agitator 26, then through connecting bucket 13 to adjusting in the bucket 14, the mill that is driven by homogeneous motor 7 carries out fine grinding to material, diffusing 34,35 of the homogeneous of installing on the bistrique 16 further evenly mixes material, finishes when liquid charging stock injects, and closes ball valve 11.Carried out stirring again through circulation pipe 28 to agitator 26 by the material after mill 15 and bistrique 16 fine grindings, to adjusting fine grinding in the bucket 14, enter again in the circulation pipe 28 then, periodic duty according to this is constantly with material homogeneous, fine grinding.In the periodic duty process, if a bucket internal pressure be higher than-during 400mmHg, vavuum pump is opened work automatically, and a barrel internal pressure is remained at-760mmHg.Observe by homogeneous situation in 10 pairs of buckets of observation eye, after the material of processing reaches requirement, rotate the position of triple valve 12, cut off the connection of circulation pipe 28, make discharge nozzle 36 and adjust the part circulation pipe connection that bucket is communicated with, processed finished product derives from discharge nozzle 36.Work finishes and cuts off working power by control cabinet 33, and machine quits work.In all processes of processing, material mixes the homogeneous fine grinding all the time under vacuum state, homogeneous degree height, and good product quality has reduced the air mixed volume, has prolonged storage life, and it is strong that the homogeneous of product is sheared dynamics, and fineness can reach below 80 orders.The processing of product is from being dosed into finished product disposable finishing the vacuum homogenizer in addition, manpower and electric power have been saved greatly, and it is convenient and time-saving, example: when doing fruit tea, the solid material for preparing is put into agitator 26, liquid charging stock is put into small powder bucket 8, processes through the vacuum homogenizer, only just can process the fruit tea that has good quality in 5 minutes.After the completion of processing, the vacuum homogenizer is pulled down the connection clamp 41,42 that connects bucket 13 places when cleaning, and just can unload connecting bucket 13, take out then homogeneous loose 34,35 and mill 15, bistrique 16 etc. clean, will clean up in the bucket.Will all not disassemble by machine when therefore cleaning, make to clean or keep in repair all to become very easy.

Claims (7)

1. vacuum homogenizer, it is characterized in that: mainly by motor, agitator, agitator, little hopper, mill and control cabinet are formed, have control circuit in the control cabinet, also comprise vavuum pump in the vacuum homogenizer, vavuum pump is communicated with by in pipeline and the agitator, the top of agitator has bung, the outside of bung is equipped with the dop motor, the installed inside of bung has dop, dop cooperates with the output shaft of dop motor, agitator is fixedly mounted in the agitator, agitator can cooperate with dop, the bottom of agitator is connected with in turn and connects bucket and adjust bucket, the little hopper that is positioned at the agitator outside by valve and tube connector be connected bucket and connect, in the adjustment bucket of connection bucket lower end mill is installed, the mill top has bistrique, circulation pipe by triple valve with agitator with adjust bucket from external communications, the homogeneous motor is positioned at the control cabinet of agitator outside, driving mill by belt pulley and belt rotates, vacuum motor is fixedly mounted in the control cabinet, drive vavuum pump work by belt pulley and belt, the bung outside is equipped with the unlatching of control bung, closed pull bar.

2. vacuum homogenizer according to claim 1 is characterized in that: the diffusing head of homogeneous is installed on the bistrique of mill.

3. vacuum homogenizer according to claim 1, its feature also is: bung is provided with observes eye.

4. vacuum homogenizer according to claim 2, its feature also is: two homogeneous head that looses is installed on bistrique, the loose flabellum shape that is shaped as of head of homogeneous, loosing near the homogeneous of mill has circular hole on the blade of head.

5. vacuum homogenizer according to claim 1, its feature also is: the connection bucket between agitator and adjustment bucket is dismountable.

6. vacuum homogenizer according to claim 1 is characterized in that: open valve and vacuum meter are installed in the connecting line of vavuum pump and agitator.

7. vacuum homogenizer according to claim 1 is characterized in that: the pin place is equipped with the adjusting foot rest on the limit of bottom.

Images