CN2218185Y - Supersonic hot immersion zinc electroplating apparatus for steel wire welding joint - Google Patents
Supersonic hot immersion zinc electroplating apparatus for steel wire welding joint Download PDFInfo
- Publication number
- CN2218185Y CN2218185Y CN 95236438 CN95236438U CN2218185Y CN 2218185 Y CN2218185 Y CN 2218185Y CN 95236438 CN95236438 CN 95236438 CN 95236438 U CN95236438 U CN 95236438U CN 2218185 Y CN2218185 Y CN 2218185Y
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- ultrasonic
- galvanizing
- horn
- utility
- steel wire
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Abstract
The utility model relates to a steel wire welding joint ultrasonic device for galvanizing by dipping rapidly, which leads power ultrasonic to the process of galvanizing by dipping. The utility model comprises a long and narrow external heating galvanizing boiler, a temperature control meter, and a truck frame. The utility model is characterized in that an ultrasonic processing device composed of an ultrasonic power supply, a transducer, and a variable amplitude rod is arranged, the ultrasonic power supply is connect with the transducer, the transducer is connected with the variable amplitude rod whose one end extends into the galvanizing boiler, and ultrasonic energy is amplified and led into liquid zinc to act on steel wire joints. The utility model can omit troublesome pretreatment process to improve galvanized efficiency and quality, having the advantages of simple structure, small size, low cost, convenient operation, short time of galvanizing, etc.
Description
The utility model relates to a kind of ultrasonic wave of utilizing and carries out the device that material surface coating is handled.
During Stranded Galvanized Steel Wire was produced, the welding of galvanized steel wire broken end was more frequent, and existing technology generally is that postwelding is brushed paint with the destroyed zinc coating of piece-ups cm long zone.Require among the C81200-88 welding joint is carried out zinc-plated processing again, therefore be necessary quick galvanizing rig according to production plant field requirement equipment welding joint.A kind of viable means is the combination of flux method steel wire continuous zinc coating technology relevant device, is about to alkali cleaning, pickling, helps plating, oven dry, operation required equipment such as zinc-plated all make up and be contained on the dolly, and it is zinc-plated press the realization of flux method technology then.But its operation is many, preprocessing process is loaded down with trivial details, the zinc-plated time generally reached more than 10 seconds, the compound spontaneous wetting and the surface chemical reaction of depending on both of wire joint and zinc, because the zinc-iron frangible compounds bed thickness that reaction generates makes strength of joint and toughness relatively poor, the zinc-plated efficient of joint is low simultaneously, quality of coating is relatively poor, is not suitable for the zinc-plated fast of Workshop Production scene.
The purpose of this utility model is to provide for the steel wire welding joint is zinc-plated the supersonic fast thermal soaking plating zinc device that a kind of immersion plating time is short, quality of coating is high, simple in structure.
The technical solution of the utility model is, the utility model comprises thin-and-long external-heat galvanizing kettle (1), digital temperature control table (2), vehicle frame (15), it is characterized in that also comprising the supersound process equipment that is made of ultrasonic-frequency power supply (3), ultrasonic transducer (8) and horn (12).The ultrasonic-frequency power supply (3) that can produce the ultrasonic frequency electric energy connects with transverter (8) by lead and terminal stud (10), the transverter (8) that the ultrasonic frequency electric energy can be converted to ultrasonic energy and pass to horn (12) is fixed on the support (13), and recirculated cooling water device (9) is arranged on it.Horn (12) one ends are connected on the transverter (8), and an end stretches in the galvanizing kettle (1), ultrasonic energy can be amplified and introduce in galvanizing kettle (1) the zinc liquid (7), and to act on workpiece (5) are on the wire joint.Place, nodal plane in horn (12) has a ring flange (11), and is fixing by ring flange and galvanizing kettle (1).Horn (12) can be introduced ultrasonic by galvanizing kettle (1) sidewall or diapire.
The utility model is by introducing power ultrasonic in the galvanizing process, utilize the acoustic pressure effect of ultrasonic vibration in zinc liquid and localized hyperthermia's high pressure spot erosion effect that cavitation produced, can fully remove and be plated residual bubble of joint surface and dirt, oxide inclusion etc., improve the wettability of plating bath and steel wire, promote both combinations, thereby can remove alkali cleaning, pickling loaded down with trivial details and strict in the existing technology from, help pre-treatment such as plating and shorten the zinc-plated time, improve galvanized efficient of welding joint and quality greatly.
Below in conjunction with accompanying drawing in detail the utility model is described in detail.
Fig. 1 is an outward appearance vertical view of the present utility model;
Fig. 2 is an internal structure sectional view of the present utility model, is A-A face sectional view of Fig. 1, and horn (12) is positioned at galvanizing kettle (1) sidewall;
Fig. 3 is an internal structure sectional view of the present utility model, is A-A face sectional view of Fig. 1, and horn (12) is positioned at galvanizing kettle (1) diapire.
As shown in Figure 1 to Figure 3, it is to weld the formed shape of back galvanized steel wire natural torsion in order to adapt to that galvanizing kettle in the utility model (1) is designed to thin-and-long, and a pot body is welded inner-wall spraying one deck corrosion resistance coating for the high-quality mild steel plate.Pot is outer to be resistance wire (4) and lagging material (6) as aluminium silicate wool etc.Whole galvanizing kettle (1) is fixed on the support (14).Digital temperature control table (2) can be controlled at the temperature of the interior zinc liquid of galvanizing kettle (1) (7) about 460 ℃, is convenient to the stable of joint galvanizing quality.Core of the present utility model is the ultrasonic generation equipment that is made of ultrasonic-frequency power supply (3), ultrasonic transducer (8), horn (12), and it provides quick zinc-plated energy needed.Whole device is fixed in the car frame (15).Fig. 2 and Fig. 3 reflect two kinds of mounting means of horn (12).
Operating process of the present utility model is: connect power supply, the water coolant of open cycle simultaneously.When treating in the galvanizing kettle zinc fusing and being stabilized in 460 ℃, open the ultrasonic-frequency power supply high-voltage switch gear, will directly immerse in the zinc liquid near the horn end, take out after about 3 seconds through butt welding, annealing and the galvanized steel wire shank that is polishing on the emery wheel, get rid of unnecessary zinc liquid, water-cooled gets final product.Cooling back joint zinc coating surfacing light, good with matrix bond, tack meets GB1200-88.
The utility model has the advantages that:
1, significantly improves the zinc-plated production efficiency of joint. Because introducing is ultrasonic, can remove routine from The alkali cleaning that technology is loaded down with trivial details and strict, pickling, help the pretreatment process such as plating, thereby make simplified control, Labour intensity reduces, and improves the efficient that the zinc-plated and whole steel strand wires of joint are produced.
2, galvanizing quality is good. Under ultrasonic cavitation and acoustic pressure effect, Steel Wire Surface and zinc liquid knot Close rapidly, shorten galvanizing time to 2～3 seconds, thereby make surface brittleness compound layer attenuate, Wire joint remains with higher mechanical performance. Quality of coating is good, and the surfacing light is with base Body is in conjunction with good, and tack meets G81200-88.
3, simple in structure, easy to operate. The whole device of the utility model is installed on the vehicle frame, Volume is little, and easy to operate simple, investment cost is low, and the steel wire that is suitable for the Workshop Production scene connects Head is fast zinc-plated.
4, applied widely.The utility model except that be used for wire joint zinc-plated, aluminize, the plate golding aluminium zinc alloy, do slightly to change promptly applicable to steel wire, steel band continuously fast no pre-treatment zinc-plated, aluminize or the metallization of plate golding aluminium zinc alloy and ceramic surface.
Claims (3)
1, a kind of galvanized steel wire welding joint supersonic fast thermal soaking plating zinc device, comprise thin-and-long external-heat galvanizing kettle (1), digital temperature control table (2), vehicle frame (15), it is characterized in that also comprising by ultrasonic-frequency power supply (3), the supersound process equipment that ultrasonic transducer (8) and horn (12) constitute, the ultrasonic-frequency power supply (3) that can produce the ultrasonic frequency electric energy connects with transverter (8) by lead and terminal stud (10), the ultrasonic frequency electric energy can be converted to ultrasonic energy and pass on the transverter (8) of horn (12) recirculated cooling water device (9) is arranged, horn (12) is connected on the transverter (8), one end stretches in the galvanizing kettle (1), ultrasonic energy can be amplified and introduce in galvanizing kettle (1) the zinc liquid (7), and act on wire joint.
2, device according to claim 1 is characterized in that horn (12) links to each other with galvanizing kettle (1) sidewall by nodal plane place's ring flange (11).
3, device according to claim 1 is characterized in that horn (12) links to each other with galvanizing kettle (1) diapire by nodal plane place's ring flange (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 95236438 CN2218185Y (en) | 1995-03-25 | 1995-03-25 | Supersonic hot immersion zinc electroplating apparatus for steel wire welding joint |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 95236438 CN2218185Y (en) | 1995-03-25 | 1995-03-25 | Supersonic hot immersion zinc electroplating apparatus for steel wire welding joint |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2218185Y true CN2218185Y (en) | 1996-01-24 |
Family
ID=33879430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 95236438 Expired - Fee Related CN2218185Y (en) | 1995-03-25 | 1995-03-25 | Supersonic hot immersion zinc electroplating apparatus for steel wire welding joint |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2218185Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103132071A (en) * | 2013-02-27 | 2013-06-05 | 沈阳航空航天大学 | Ultrasonic vibration coupling apparatus for laser restoration |
| CN103205745A (en) * | 2013-04-15 | 2013-07-17 | 山东理工大学 | Wet-process ultrasonic mechanical plating device |
| CN104419925A (en) * | 2013-09-07 | 2015-03-18 | 中国石油大学(华东) | Supersonic vibration-assisted laser cladding composite processing equipment |
-
1995
- 1995-03-25 CN CN 95236438 patent/CN2218185Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103132071A (en) * | 2013-02-27 | 2013-06-05 | 沈阳航空航天大学 | Ultrasonic vibration coupling apparatus for laser restoration |
| CN103132071B (en) * | 2013-02-27 | 2016-08-03 | 沈阳航空航天大学 | A kind of laser repairing supersonic vibration coupling device |
| CN103205745A (en) * | 2013-04-15 | 2013-07-17 | 山东理工大学 | Wet-process ultrasonic mechanical plating device |
| CN104419925A (en) * | 2013-09-07 | 2015-03-18 | 中国石油大学(华东) | Supersonic vibration-assisted laser cladding composite processing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |