CN221755110U

CN221755110U - Welding robot for metal production and processing

Info

Publication number: CN221755110U
Application number: CN202323633784.5U
Authority: CN
Inventors: 陈杨
Original assignee: Shenyang Longchuan Mining Equipment Manufacturing Co ltd
Current assignee: Shenyang Longchuan Mining Equipment Manufacturing Co ltd
Priority date: 2023-12-29
Filing date: 2023-12-29
Publication date: 2024-09-24
Anticipated expiration: 2033-12-29

Abstract

The utility model relates to the technical field of metal welding equipment, in particular to a welding robot for metal production and processing, which comprises a base, a frame, a hydraulic lifting mechanism, a robot lifting plate, a welding mechanical arm and a clamp welding table, wherein a rotary groove is formed in the top of the base, the rotary groove is adapted and rotationally connected with a rotary column, the top end of the rotary column is fixedly connected with a welding bottom plate, the welding bottom plate is rectangular, and the four clamp welding tables are arranged on four sides of the top of the welding bottom plate. According to the welding robot for metal production and processing, the rotating rotary column and the welding bottom plate are arranged, the welding table of the clamp for welding is arranged on the rectangular welding bottom plate, then the rotary column drives the welding table to rotate to adjust the position, feeding and fixing can be carried out without waiting for the completion of welding of workpieces, and then the welded metal parts are moved out of the welding position in a rotating manner, so that the next group of metal parts can be welded rapidly, and the efficiency of metal production, processing and welding is improved through uninterrupted feeding and welding.

Description

Welding robot for metal production and processing

Technical Field

The utility model relates to the technical field of metal welding equipment, in particular to a welding robot for metal production and processing.

Background

The welding robot is an industrial robot for welding, is a multipurpose and repeatedly programmable automatic control manipulator and is used in the field of industrial automation, manual welding in a traditional mode in the engineering machinery industry in the past cannot fully meet the development needs of current enterprises, on the one hand, the manual welding labor intensity is high, the welding quality cannot be guaranteed, on the other hand, smoke and dust can be generated in the welding process, so that environmental pollution can be caused, and the physical health of operators can be influenced, and the automatic welding robot can be selected for use in the current metal welding, so that the metal processing efficiency can be improved, and meanwhile, the manual workload and pollution influence can be reduced.

The searched patent publication number is: the automatic welding robot for metal production and processing comprises a box body, wherein a rotary table is arranged at the top of the box body, a shell is fixedly connected to the top of the rotary table, a first motor is fixedly connected to the top of the shell, a threaded rod is fixedly connected to the output end of the first motor, the bottom of the threaded rod penetrates through the top of the shell and extends to the inner cavity of the shell, and the bottom of the threaded rod is movably connected with the bottom of the inner cavity of the shell through a bearing. According to the automatic welding robot for metal production, the problem that the traditional automatic welding robot for metal production cannot flexibly adjust according to the position of a workpiece in the use process can be effectively solved through the matched use of the box body, the rotary table, the shell, the first motor, the threaded rod, the threaded sleeve, the robot body, the welding head, the transmission rod, the driven gear, the second motor and the driving gear, and the device can avoid manual adjustment, so that the more convenient use effect is achieved; above-mentioned scheme is through a plurality of regulation structures, make things convenient for welding robot to carry out position control, among the above-mentioned device and the prior art, when metal welding processing, need fix the welding metalwork to the anchor clamps of welding bench, then welding robot welds, after the welding is accomplished, take off the work piece that the welding was accomplished again, put new metalwork that waits to process again, the in-process needs wait that the last work piece processing of processing station to accomplish, just can carry out the unloading, change new processing material, therefore this process is comparatively loaded down with trivial details, and the efficiency of metal welding processing has been reduced.

Disclosure of utility model

The utility model provides the following technical scheme that a welding robot for metal production and processing adopts: including base, frame, hydraulic lifting mechanism, robot lifter plate, welding arm, the frame is installed in the base top, hydraulic lifting mechanism installs in the frame inboard, the output at hydraulic lifting mechanism is installed to the robot lifter plate, welding arm installs in the robot lifter plate bottom, the change groove has been seted up at the base top, change groove adaptation and rotation are connected with the swivel post, swivel post top fixedly connected with welded bottom plate, welded bottom plate is the rectangle, the equal fixed mounting in welding bottom plate top four sides has the anchor clamps welding bench, the base is close to the change groove below and has seted up the chute, and change groove and chute intercommunication, the discharge gate has been seted up to one side lateral wall that the base is close to the chute, the discharge gate rotates and is connected with the baffle, the waste gate has all been seted up in the penetration of welded bottom plate and swivel post intermediate position.

As the preferable scheme, the frame is installed at the top of the base, the hydraulic lifting mechanism is installed at the inner side of the frame, the robot lifting plate is installed at the output end of the hydraulic lifting mechanism, and the welding mechanical arm is installed at the bottom position of the robot lifting plate, which is close to one end of the clamp welding table.

As the preferred scheme, outer arc wall fixedly connected with gear ring in the column bottom, gear ring and the adaptation of change inslot groove and swing joint, gear ring one side meshing is connected with drive gear, drive gear rotates and connects in the base inside groove, the motor is installed to the inside groove that the base is close to the drive gear below, the output and the drive gear bottom centre of a circle position fixed connection of motor, and the convenient steady drive column drives the anchor clamps welding bench of welding bottom plate and top and carries out steady efficient rotation processing and use.

As the preferable scheme, the upper surface and the lower surface of the gear ring are embedded and connected with balls in a rolling way, so that the stability of the rotation column is improved.

As the preferred scheme, the mounting panel is installed to the bottom that the robot lifter plate is close to welding arm, the mounting panel is close to welding arm one side and installs convulsions strip and strip of blowing respectively, take out the harmful flue gas that metal welding produced through the convulsions to the recovery of the convenient welding production of blowing metal waste.

As the preferred scheme, convulsions strip bottom and the strip of blowing are close to welding arm one side and are fixed with the wind gap respectively, the fan case is installed to the top position that the robot lifter is close to the mounting panel top, fan incasement has air exhauster and hair-dryer, air exhauster and the hair-dryer in the fan case all are connected with the pipeline, and air exhauster and hair-dryer pass through the pipeline respectively with convulsions strip and the strip of blowing intercommunication, conveniently carry out convulsions and use of blowing.

As the preferred scheme, the welding bottom plate top is close to the position fixedly connected with deflector of waste material mouth, the position of deflector relative waste material mouth runs through and has seted up the opening, and the inner arc top opening part of opening is the cambered surface chamfer, through the opening cambered surface chamfer of deflector, conveniently carries out the accuracy and the stable recovery of waste material.

As the preferable scheme, interior slot wall fixedly connected with guide slope board of waste bin bottom, guide slope board is the low point of slope towards discharge gate one end, makes things convenient for slope waste recovery ejection of compact to handle.

Compared with the prior art, the welding robot for metal production and processing has the following beneficial effects.

1. This welding robot for metal production processing, through setting up pivoted steering column and welding bottom plate, the anchor clamps welding bench that will weld usefulness is installed on the welding bottom plate of rectangle, then drives its rotation adjustment position through the steering column, and then need not wait for work piece welding to accomplish, can carry out the material loading fixedly, then the metalwork that the welding accomplished rotates out from the welding position, can be quick welds next group metalwork, welds through incessant material loading, and then promotes the welded efficiency of metal production processing.

2. This welding robot for metal production and processing is through setting up the waste material groove to and set up the waste material mouth in the position between four anchor clamps welding tables of swivel post and welding bottom plate, and then retrieve the welding waste material that produces in the metal welding process, and then guarantee the clean and tidy of welding table surface, make things convenient for the collection processing of waste material.

Drawings

FIG. 1 is a front perspective view of a main structure of the present utility model;

FIG. 2 is a schematic rear perspective view of the body structure of the present utility model;

FIG. 3 is a cutaway, enlarged, perspective view of a base of the body structure of the present utility model;

FIG. 4 is an enlarged perspective view of the portion A of FIG. 3 in the main structure of the present utility model;

fig. 5 is a bottom perspective view of the gear ring and drive gear arrangement of the present utility model.

In the figure: 1. a base; 2. a frame; 3. a hydraulic lifting mechanism; 4. a robot lifting plate; 5. welding a mechanical arm; 6. a jig welding station; 7. a rotary groove; 8. a rotating column; 9. welding a bottom plate; 10. a waste tank; 11. a discharge port; 12. a waste port; 13. a gear ring; 14. a drive gear; 15. a motor; 16. a ball; 17. a mounting plate; 18. exhausting the air strips; 19. blowing strips; 20. a fan case; 21. a guide plate; 22. and a material guiding slope plate.

Detailed Description

Embodiments of the present utility model are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the utility model but are not intended to limit the scope of the utility model.

Example 1

Referring to fig. 1-5, the present utility model: the utility model provides a welding robot for metal production and processing, including base 1, a frame 2, hydraulic lifting mechanism 3, robot lifter plate 4, welding arm 5 and anchor clamps welding bench 6, frame 2 installs in base 1 top, hydraulic lifting mechanism 3 installs in frame 2 inboard, robot lifter plate 4 installs the output at hydraulic lifting mechanism 3, welding arm 5 installs in robot lifter plate 4 bottom, the change groove 7 has been seted up at base 1 top, change groove 7 adaptation and rotation are connected with swivel post 8, swivel post 8 top fixedly connected with welded bottom plate 9, welded bottom plate 9 is the rectangle, welded bottom plate 9 top four sides all fixed mounting has anchor clamps welding bench 6, anchor clamps welding bench 6 is a bottom plate, two risers and threaded rod are constituteed, one of them riser runs through with the threaded rod and threaded connection, another riser is fixed in the bottom plate one side, the fluting has been seted up on the bottom plate, wherein, the vertical plate penetrating through the threaded rod is matched with the sliding groove to slide, then the vertical plate is driven by the threaded rod to approach the fixed vertical plate, so as to realize the clamping use of workpieces, the rotating column 8 drives the welding bottom plate 9 and the four clamp welding tables 6 above to rotate and transpose, thus being convenient for the metal processing, the feeding and discharging during the welding are not needed to wait for the welding to finish, the smooth and stable continuous feeding and discharging welding use is realized, the welding efficiency of the metal processing is improved, the waste groove 10 is arranged below the base 1 near the rotating groove 7, the rotating groove 7 is communicated with the waste groove 10, the side wall of the base 1 near the waste groove 10 is provided with the discharge hole 11, the discharge hole 11 is rotationally connected with the baffle plate, the discharge hole 11 is convenient for the subsequent recovery treatment of the metal welding waste, the baffle plate is rotationally connected with the middle position of the welding bottom plate 9 and the rotating column 8, the waste hole 12 is arranged in a penetrating way, the recycling of the waste is facilitated by the waste port 12.

The outer arc wall at the bottom end of the rotary column 8 is fixedly connected with a gear ring 13, the gear ring 13 is matched with the rotary groove 7 and is movably connected, one side of the gear ring 13 is meshed and connected with a driving gear 14, the driving gear 14 is rotationally connected inside the base 1, a motor 15 is installed below the base 1 close to the driving gear 14, the output end of the motor 15 is fixedly connected with the center position of the bottom of the driving gear 14, the driving gear 14 is driven to rotate through the motor 15, then the gear ring 13 and the rotary column 8 are meshed and driven to rotate stably at a low speed, and further accurate and stable reversing of the fixture welding table 6 is facilitated; the upper surface and the lower surface of the gear ring 13 are embedded and connected with balls 16 in a rolling way, and in the process that the gear ring 13 drives the rotary column 8 to rotate, the balls 16 roll on the inner wall of the rotary groove 7, so that the rotary column 8 is stably and smoothly rotated.

Example two

Referring to fig. 1-4, a further improvement is made on the basis of the first embodiment:

The bottom of the robot lifting plate 4 is provided with a mounting plate 17, one side of the mounting plate 17, which is opposite to the welding mechanical arm 5, is provided with an air suction bar 18 and an air blowing bar 19 respectively, one side, close to the welding mechanical arm 5, of the air suction bar 18 is provided with an air port respectively, the top of the robot lifting plate 4 is provided with a fan case 20, an exhaust fan and a blower are arranged in the fan case 20, the exhaust fan and the blower in the fan case 20 are both connected with a pipeline, and the exhaust fan and the blower are respectively communicated with the air suction bar 18 and the air blowing bar through the pipeline; the air draft and blowing are carried out through the air blower box 20, the air draft strip 18 and the air blowing strip 19, so that the flue gas generated in the metal welding process is conveniently pumped away, the workbench of the welding part is blown, the metal waste generated by welding is blown into the waste material port 12, then the waste material falls into the waste material tank 10 for collection, the harmful gas pollution generated by metal welding can be effectively reduced in the process, the recovery of the welding metal waste material is ensured, and the influence of the waste material on the subsequent processing welding is reduced on the clamp welding table 6.

A guide plate 21 is fixedly connected to the top of the welding bottom plate 9 close to the waste port 12, a through hole is formed in the position of the guide plate 21 opposite to the waste port 12 in a penetrating manner, an arc chamfer is formed at the opening of the inner arc top of the through hole, a guide slope plate 22 is fixedly connected to the inner groove wall at the bottom of the waste tank 10, and one end of the guide slope plate 22 facing the discharge port 11 is a low inclined point; the wind gap at above-mentioned strip 19 of blowing is bloied, blows in the waste material mouth 12 with metal welding waste material and collects, and this process utilizes deflector 21 open-ended cambered surface chamfer, can make things convenient for the waste material to enter into waste material mouth 12 more and collect, promotes the stability and the efficiency of collecting, and the guide slope 22 of slope, and the setting of guide slope 22 can be when needs handle recovery to the waste material groove 10, more conveniently takes out waste material recovery therefrom, promotes waste material treatment's convenience.

The working principle of the utility model is as follows: when in use, a metal part to be processed is placed on the clamp welding table 6 and fixed by the clamp, then the motor 15 is started to drive the driving gear 14 to rotate, then the driving gear 14 is meshed to drive the gear ring 13 to rotate in the rotary groove 7, the gear ring 13 simultaneously drives the rotary column 8 to rotate in the rotary groove 7, the rotary column 8 drives the welding bottom plate 9 above to rotate and reverse, the clamp welding table 6 fixed with a metal workpiece can be rotated to the position below the welding mechanical arm 5, the workpiece welded above is rotated to the next direction along with the clamp welding table 6 to be fed, the feeding of the next metal part to be processed is simultaneously carried out on the clamp welding table 6 in the direction opposite to the welding mechanical arm 5, the process is circulated, and then the metal processing flow is more efficient, the metal production and processing efficiency is improved, the metal workpieces in the processing process rotate below the welding mechanical arm 5, then the hydraulic lifting mechanism 3 drives the robot lifting plate 4 to descend, then the welding mechanical arm 5 automatically welds the metal workpieces on the clamp welding table 6, the fan box 20 is started in the process, the exhaust fan in the fan box 20 sucks harmful gas generated by metal welding through the pipeline and the exhaust bar 18, then the blower blows air to the surface of the clamp welding table 6 through the pipeline and the air outlet of the air blowing bar 19, welding wastes generated by welding are blown into the waste tank 10 through the waste port 12, the welding wastes can be collected in the waste tank 10, when the wastes are required to be cleaned, the baffle plate of the discharge port 11 is rotated and opened, the inclination of the material guiding slope plate 22 is utilized, the recycling of the welding waste in the waste tank 10 is facilitated.

Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the scope of the present utility model, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solution of the present utility model without departing from the spirit and scope of the technical solution of the present utility model.

Claims

1. The utility model provides a welding robot for metal production processing, includes base (1), frame (2), hydraulic lifting mechanism (3), robot lifter plate (4), welding arm (5), frame (2) are installed in base (1) top, hydraulic lifting mechanism (3) are installed in frame (2) inboard, output at hydraulic lifting mechanism (3) is installed to robot lifter plate (4), welding arm (5) are installed in robot lifter plate (4) bottom, its characterized in that: the utility model discloses a waste bin, including base (1), welding bottom plate (9), base (1), spout (7), spout (10) and spout (10) intercommunication have been seted up at base (1), spout (11) have been seted up near one side lateral wall of spout (10) to base (1), spout (11) rotate and are connected with baffle, welding bottom plate (9) and spout (8) intermediate position all run through and have seted up waste mouth (12).

2. The welding robot for metal production and processing according to claim 1, wherein: the outer arc wall fixedly connected with gear ring (13) of steering column (8) bottom, gear ring (13) and change groove (7) adaptation and swing joint, gear ring (13) one side meshing is connected with drive gear (14), drive gear (14) rotate and connect inside base (1), motor (15) are installed in the below that base (1) is close to drive gear (14), the output of motor (15) and drive gear (14) bottom centre of a circle position fixed connection.

3. The welding robot for metal production and processing according to claim 2, wherein: the upper surface and the lower surface of the gear ring (13) are embedded and connected with balls (16) in a rolling way.

4. The welding robot for metal production and processing according to claim 1, wherein: the robot lifting plate (4) is close to the bottom of the welding mechanical arm (5) and is provided with a mounting plate (17), and one side of the mounting plate (17) close to the welding mechanical arm (5) is provided with an air draft strip (18) and an air blowing strip (19) respectively.

5. The welding robot for metal production and processing according to claim 4, wherein: the utility model discloses a welding machine arm, including welding machine arm (5) and welding machine arm, including welding machine arm (18) and welding machine arm (19), air exhauster case (20) are installed in top position that welding machine arm (5) are close to air exhauster (19) bottom and air blower, robot lifter plate (4) are close to mounting panel (17) top, air exhauster and hair-dryer are built-in to be had in fan case (20), air exhauster and hair-dryer in fan case (20) all are connected with the pipeline, and air exhauster and hair-dryer pass through the pipeline and communicate with air exhauster (18) and air blower (19) respectively.

6. The welding robot for metal production and processing according to claim 1, wherein: the welding bottom plate (9) is characterized in that a guide plate (21) is fixedly connected to the top of the welding bottom plate (9) close to the waste port (12), a through hole is formed in the position of the guide plate (21) opposite to the waste port (12), and the opening of the inner arc top of the through hole is in a cambered surface chamfer.

7. The welding robot for metal production and processing according to claim 1, wherein: the waste trough is characterized in that an inner trough wall at the bottom of the waste trough (10) is fixedly connected with a material guiding slope plate (22), and one end of the material guiding slope plate (22) facing the discharge hole (11) is a low point inclined.