CN221696132U - Special fixture for numerical control machining center - Google Patents
Special fixture for numerical control machining center Download PDFInfo
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- CN221696132U CN221696132U CN202420200488.1U CN202420200488U CN221696132U CN 221696132 U CN221696132 U CN 221696132U CN 202420200488 U CN202420200488 U CN 202420200488U CN 221696132 U CN221696132 U CN 221696132U
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Abstract
本实用新型公开了一种用于数控加工中心的专用夹具,包括:连接组件,包括对接卡座、卡块、卡槽和固定栓,所述对接卡座与连接杆之间固定连接呈焊接一体化;所述对接卡座中活动连接有卡块,且卡块的一侧板上均开设有卡槽;所述对接卡座的侧板上安装有多个固定栓,其固定栓的一端延伸至卡槽的内部;所述对接卡座与卡块之间呈卡合结构,使得卡块另一侧板上固定连接的夹持座能够于连接杆实现相互拆装;该数控加工中心的专用夹具,通过连接组件的设置,使得夹持座能够与连接杆之间进行拆卸和安装,由此拆卸下的夹持座能够进行便捷的维修和保养,当夹持座损坏至不能维修时,能够对其替换,避免夹持座损坏至不能维修后,需要整体更换的现象。
The utility model discloses a special clamp for a numerical control machining center, comprising: a connecting component, comprising a docking card seat, a card block, a card slot and a fixing bolt, wherein the fixed connection between the docking card seat and the connecting rod is welded and integrated; the docking card seat is movably connected with the card block, and a card slot is provided on one side plate of the card block; a plurality of fixing bolts are installed on the side plate of the docking card seat, and one end of the fixing bolt extends to the inside of the card slot; the docking card seat and the card block are in a card-engaging structure, so that a clamping seat fixedly connected on the other side plate of the card block can be mutually disassembled and assembled with the connecting rod; the special clamp for the numerical control machining center can be disassembled and assembled with the connecting rod through the setting of the connecting component, so that the disassembled clamping seat can be conveniently repaired and maintained, and when the clamping seat is damaged beyond repair, it can be replaced, thereby avoiding the phenomenon that the clamping seat needs to be replaced as a whole after being damaged beyond repair.
Description
技术领域Technical Field
本实用新型属于夹具设备技术领域,具体涉及一种用于数控加工中心的专用夹具。The utility model belongs to the technical field of fixture equipment, and in particular relates to a special fixture used for a numerical control machining center.
背景技术Background Art
数控加工中心是从数控铣床发展而来的。与数控铣床的大区别在于加工中心具有自动交换加工刀具的能力,通过在刀库上安装不同用途的刀具,可在一次装夹中通过自动换刀装置改变主轴上的加工具,实现多种加工功能,而数控加工中心在加工物料使需要利用不同的夹具对物料夹持,使得物料能够稳定的被加工;CNC machining centers are developed from CNC milling machines. The biggest difference between them and CNC milling machines is that machining centers have the ability to automatically exchange machining tools. By installing tools of different uses on the tool magazine, the machining tools on the spindle can be changed through the automatic tool changer in one clamping to achieve multiple machining functions. CNC machining centers need to use different fixtures to clamp the materials when processing materials, so that the materials can be processed stably.
现阶段的数控加工中心的专用夹具大多的夹持座都不具备模块化的功能,使得夹持座在损坏需要维修时,出现不便于移动的问题,而当夹持座损坏无法修复时,将需要整体替换,增大了使用成本。At present, most of the clamping seats of special clamps for CNC machining centers do not have modular functions, which makes it difficult to move the clamping seat when it is damaged and needs repair. When the clamping seat is damaged beyond repair, it will need to be replaced as a whole, increasing the cost of use.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种用于数控加工中心的专用夹具,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a special clamp for a CNC machining center to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种用于数控加工中心的专用夹具,包括:To achieve the above purpose, the utility model provides the following technical solution: a special fixture for a CNC machining center, comprising:
底座;Base;
滑动组件,包括滑块和滑槽,所述滑槽均开设与底座的两侧壁上;所述滑块设置在底座的上端,且滑块两端下侧板的内壁上均设置有凸块,并延伸至滑槽中,两者呈滑动结构;The sliding assembly includes a slider and a slide groove, wherein the slide grooves are both provided on the two side walls of the base; the slider is arranged at the upper end of the base, and the inner walls of the lower side plates at both ends of the slider are provided with protrusions, which extend into the slide grooves, and the two are in a sliding structure;
升降组件,包括升降架、螺纹杆、移动块和连接杆,所述升降架于滑块的顶壁的中间位置处固定连接;所述连接杆的内部设置有螺纹杆,且螺纹杆的表面活动连接有移动块;所述移动块的一侧固定连接有连接杆,并延伸至升降架的外部;The lifting assembly comprises a lifting frame, a threaded rod, a moving block and a connecting rod, wherein the lifting frame is fixedly connected at the middle position of the top wall of the slider; a threaded rod is arranged inside the connecting rod, and the moving block is movably connected to the surface of the threaded rod; one side of the moving block is fixedly connected to the connecting rod and extends to the outside of the lifting frame;
连接组件,包括对接卡座、卡块、卡槽和固定栓,所述对接卡座与连接杆之间固定连接呈焊接一体化;所述对接卡座中活动连接有卡块,且卡块的一侧板上均开设有卡槽;所述对接卡座的侧板上安装有多个固定栓,其固定栓的一端延伸至卡槽的内部;The connection assembly comprises a docking card seat, a card block, a card slot and a fixing bolt, wherein the docking card seat and the connecting rod are fixedly connected and welded together; the docking card seat is movably connected with a card block, and a card slot is provided on one side plate of the card block; a plurality of fixing bolts are installed on the side plate of the docking card seat, and one end of the fixing bolts extends into the inside of the card slot;
所述多个固定栓表面的螺纹与对接卡座上开设的螺槽之间呈螺纹连接;The threads on the surfaces of the plurality of fixing bolts are threadedly connected to the screw grooves provided on the docking base;
所述对接卡座与卡块之间呈卡合结构,使得卡块另一侧板上固定连接的夹持座能够于连接杆实现相互拆装;The docking card seat and the card block are in a card-engaging structure, so that the clamping seat fixedly connected to the other side plate of the card block can be mutually disassembled and assembled with the connecting rod;
优选的,所述升降架顶端安装有伺服电机,且伺服电机的输出端延伸至升降架的内部与螺纹杆的顶端固定连接;Preferably, a servo motor is installed at the top of the lifting frame, and the output end of the servo motor extends to the inside of the lifting frame and is fixedly connected to the top of the threaded rod;
优选的,所述升降架表面的螺纹与移动块的螺槽之间呈螺纹连接;Preferably, the threads on the surface of the lifting frame are threadedly connected to the screw grooves of the moving block;
优选的,所述升降组件的内部还包括移动槽,且移动槽开设于升降架的另一侧壁中,使得连接杆能够贯穿升降架的一侧,并在移动槽中移动;Preferably, the interior of the lifting assembly further includes a moving groove, and the moving groove is opened in the other side wall of the lifting frame, so that the connecting rod can pass through one side of the lifting frame and move in the moving groove;
优选的,所述滑动组件的内部还包括滑轮,所述多个滑轮均安装在两凸块的侧壁上;Preferably, the interior of the sliding assembly further includes a pulley, and the plurality of pulleys are all mounted on the side walls of the two protrusions;
优选的,所述底座顶壁的一侧固定连接有安装板,其安装板的侧壁与升降架的侧壁之间安装有多组液压伸缩气缸;Preferably, a mounting plate is fixedly connected to one side of the top wall of the base, and a plurality of sets of hydraulic telescopic cylinders are installed between the side wall of the mounting plate and the side wall of the lifting frame;
本实用新型的技术效果和优点:该数控加工中心的专用夹具,通过连接组件的设置,使得夹持座能够与连接杆之间进行拆卸和安装,由此拆卸下的夹持座能够进行便捷的维修和保养,当夹持座损坏至不能维修时,能够对其替换,避免夹持座损坏至不能维修后,需要整体更换,导致使用成本升高的现象。The technical effects and advantages of the utility model are as follows: the special clamp of the CNC machining center can be disassembled and installed between the clamping seat and the connecting rod through the setting of the connecting component, so that the disassembled clamping seat can be conveniently repaired and maintained, and when the clamping seat is damaged beyond repair, it can be replaced, avoiding the need to replace the entire clamping seat after it is damaged beyond repair, resulting in increased cost of use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的正视示意图;FIG1 is a front view schematic diagram of the utility model;
图2为本实用新型升降组件正视剖面示意图;FIG2 is a front cross-sectional schematic diagram of the lifting assembly of the utility model;
图3为本实用新型连接组件俯视剖面示意图;FIG3 is a top cross-sectional schematic diagram of a connection assembly of the utility model;
图4为本实用新型滑动组件正视剖面示意图;FIG4 is a front cross-sectional schematic diagram of a sliding assembly of the present invention;
图5为本实用新型图4的A处放大示意图。FIG. 5 is an enlarged schematic diagram of point A in FIG. 4 of the present invention.
图中:1、底座;2、安装板;3、液压伸缩气缸;4、升降组件;41、升降架;42、螺纹杆;43、移动块;44、连接杆;45、移动槽;5、伺服电机;6、连接组件;61、对接卡座;62、卡块;63、卡槽;64、固定栓;7、夹持座;8、电动伸缩杆;9、滑动组件;91、滑块;92、滑槽;93、滑轮;10、压板;11、放置板。In the figure: 1. base; 2. mounting plate; 3. hydraulic telescopic cylinder; 4. lifting assembly; 41. lifting frame; 42. threaded rod; 43. moving block; 44. connecting rod; 45. moving groove; 5. servo motor; 6. connecting assembly; 61. docking card seat; 62. card block; 63. card slot; 64. fixing bolt; 7. clamping seat; 8. electric telescopic rod; 9. sliding assembly; 91. slider; 92. slide groove; 93. pulley; 10. pressure plate; 11. placement plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
本实用新型提供了如图1、图4和图5中所示的一种用于数控加工中心的专用夹具,包括:底座1,底座1顶壁的一侧固定连接有安装板2,其安装板2的侧壁与升降架41的侧壁之间安装有多组液压伸缩气缸3;The utility model provides a special fixture for a CNC machining center as shown in FIG. 1 , FIG. 4 and FIG. 5 , comprising: a base 1, a mounting plate 2 is fixedly connected to one side of the top wall of the base 1, and a plurality of groups of hydraulic telescopic cylinders 3 are installed between the side wall of the mounting plate 2 and the side wall of the lifting frame 41;
其中,利用液压伸缩气缸3在安装板2的侧壁与升降架41的侧壁之间的安装,能够为升降架41的移动提供动力;Among them, the installation of the hydraulic telescopic cylinder 3 between the side wall of the mounting plate 2 and the side wall of the lifting frame 41 can provide power for the movement of the lifting frame 41;
滑动组件9,包括滑块91和滑槽92,滑槽92均开设与底座1的两侧壁上;滑块91设置在底座1的上端,且滑块91两端下侧板的内壁上均设置有凸块,并延伸至滑槽92中,两者呈滑动结构;The sliding assembly 9 includes a slider 91 and a slide groove 92, and the slide grooves 92 are both provided on the two side walls of the base 1; the slider 91 is arranged at the upper end of the base 1, and the inner walls of the lower side plates at both ends of the slider 91 are provided with protrusions, which extend into the slide grooves 92, and the two are in a sliding structure;
滑动组件9的内部还包括滑轮93,多个滑轮93均安装在两凸块的侧壁上,进而滑轮93的设置,能够将凸块在滑槽92内部的滑动摩擦转化为静摩擦;The interior of the sliding assembly 9 also includes a pulley 93, and a plurality of pulleys 93 are installed on the side walls of the two protrusions. The arrangement of the pulleys 93 can convert the sliding friction of the protrusions in the slide groove 92 into static friction.
具体的,通过液压伸缩气缸3的自身伸缩的功能,带动升降架41进行伸缩,同时升降架41底端固定连接的滑块91被带动,由此滑块91两端下侧板的内壁上均设置有凸块在滑槽92的内部滑动,避免了升降架41在移动的过程中发生晃动的现象,紧接着滑轮93的设置,能够将凸块在滑槽92内部的滑动更为省力;Specifically, the lifting frame 41 is driven to extend and retract through the self-extending function of the hydraulic telescopic cylinder 3, and at the same time, the slider 91 fixedly connected to the bottom end of the lifting frame 41 is driven, so that the inner walls of the lower side plates at both ends of the slider 91 are provided with protrusions that slide inside the slide groove 92, thereby preventing the lifting frame 41 from shaking during the movement. The setting of the pulley 93 can make the sliding of the protrusion inside the slide groove 92 more labor-saving;
如图1和图2中所示的,升降组件4,包括升降架41、螺纹杆42、移动块43和连接杆44,升降架41于滑块91的顶壁的中间位置处固定连接;连接杆44的内部设置有螺纹杆42,且螺纹杆42的表面活动连接有移动块43;移动块43的一侧固定连接有连接杆44,并延伸至升降架41的外部;As shown in FIG. 1 and FIG. 2 , the lifting assembly 4 includes a lifting frame 41, a threaded rod 42, a moving block 43 and a connecting rod 44. The lifting frame 41 is fixedly connected to the middle position of the top wall of the slider 91; the threaded rod 42 is arranged inside the connecting rod 44, and the moving block 43 is movably connected to the surface of the threaded rod 42; one side of the moving block 43 is fixedly connected to the connecting rod 44 and extends to the outside of the lifting frame 41;
升降架41顶端安装有伺服电机5,且伺服电机5的输出端延伸至升降架41的内部与螺纹杆42的顶端固定连接;A servo motor 5 is installed at the top of the lifting frame 41, and the output end of the servo motor 5 extends to the inside of the lifting frame 41 and is fixedly connected to the top of the threaded rod 42;
升降架41表面的螺纹与移动块43的螺槽之间呈螺纹连接;The threads on the surface of the lifting frame 41 are threadedly connected to the screw grooves of the moving block 43;
升降组件4的内部还包括移动槽45,且移动槽45开设于升降架41的另一侧壁中,使得连接杆44能够贯穿升降架41的一侧,并在移动槽45中移动,由此移动槽45的开设的高度限制了连接杆44运动的范围;The lifting assembly 4 further includes a moving groove 45, and the moving groove 45 is opened in the other side wall of the lifting frame 41, so that the connecting rod 44 can pass through one side of the lifting frame 41 and move in the moving groove 45, so that the opening height of the moving groove 45 limits the range of movement of the connecting rod 44;
具体的,通过伺服电机5的启动带动伺服电机5输出轴的转动,而输出轴将带动升降架41内部螺纹杆42进行转动,同时螺纹杆42表面的移动块43通过内部的螺纹螺槽在其螺纹杆42的表面进行升降运动,当伺服电机5输出轴转动的方向的不同,使得螺纹杆42旋转的方向,能够控制移动块43在螺纹杆42表面运动的方向,紧接着,移动块43的升降,能够通过连接杆44带动夹持座7进行高度调节,由此提高了此夹具的适用性;Specifically, the servo motor 5 is started to drive the output shaft of the servo motor 5 to rotate, and the output shaft will drive the internal threaded rod 42 of the lifting frame 41 to rotate, and at the same time, the moving block 43 on the surface of the threaded rod 42 is lifted and lowered on the surface of the threaded rod 42 through the internal threaded groove. When the direction of rotation of the output shaft of the servo motor 5 is different, the direction of rotation of the threaded rod 42 can control the direction of movement of the moving block 43 on the surface of the threaded rod 42. Then, the lifting and lowering of the moving block 43 can drive the clamping seat 7 to adjust its height through the connecting rod 44, thereby improving the applicability of this clamp.
进一步的,能够通过液压伸缩气缸3带动升降组件4进行横向移动,再利用升降组件4能够带动夹持座7进行竖直方向高度的调节,由此实现了夹持座7的多轴的运动调节;Furthermore, the hydraulic telescopic cylinder 3 can be used to drive the lifting assembly 4 to move horizontally, and then the lifting assembly 4 can be used to drive the clamping seat 7 to adjust the height in the vertical direction, thereby realizing the multi-axis movement adjustment of the clamping seat 7;
如图1和图3中所示的,连接组件6,包括对接卡座61、卡块62、卡槽63和固定栓64,对接卡座61与连接杆44之间固定连接呈焊接一体化;对接卡座61中活动连接有卡块62,且卡块62的一侧板上均开设有卡槽63;对接卡座61的侧板上安装有多个固定栓64,其固定栓64的一端延伸至卡槽63的内部;As shown in FIG. 1 and FIG. 3 , the connection assembly 6 includes a docking card seat 61, a card block 62, a card slot 63 and a fixing bolt 64. The docking card seat 61 and the connecting rod 44 are fixedly connected and welded together; the docking card seat 61 is movably connected with the card block 62, and a card slot 63 is provided on one side plate of the card block 62; a plurality of fixing bolts 64 are installed on the side plate of the docking card seat 61, and one end of the fixing bolt 64 extends to the inside of the card slot 63;
多个固定栓64表面的螺纹与对接卡座61上开设的螺槽之间呈螺纹连接;The threads on the surfaces of the plurality of fixing bolts 64 are threadedly connected to the screw grooves provided on the docking holder 61;
对接卡座61与卡块62之间呈卡合结构,使得卡块62另一侧板上固定连接的夹持座7能够于连接杆44实现相互拆装;The docking card seat 61 and the card block 62 are in a card-engaging structure, so that the clamping seat 7 fixedly connected to the other side plate of the card block 62 can be mutually disassembled and assembled with the connecting rod 44;
具体的,抬起卡块62,使得开设有卡槽63的侧板,从对接卡座61顶端的开口处插入对接卡座61的内部,实现了对接卡座61和卡块62之间的卡合,随后转动固定栓64,使得固定栓64在对接卡座61上开设的螺纹槽中旋转,紧接着固定栓64于螺纹槽之间相互配合,由此固定栓64在对接卡座61内部移动,进而卡入卡块62上开设的卡槽63中,实现了对接卡座61和卡块62卡合后的紧固;Specifically, the block 62 is lifted so that the side plate with the slot 63 is inserted into the docking card seat 61 from the opening at the top of the docking card seat 61, so that the docking card seat 61 and the block 62 are engaged with each other. Then, the fixing bolt 64 is rotated so that the fixing bolt 64 rotates in the thread groove on the docking card seat 61. Then, the fixing bolt 64 cooperates with the thread grooves, so that the fixing bolt 64 moves inside the docking card seat 61 and then is engaged in the slot 63 on the block 62, so that the docking card seat 61 and the block 62 are fastened after being engaged with each other.
进一步的,当对接卡座61和卡块62卡合、紧固后,使得连接杆44与夹持座7之间的对接,当连接杆44与夹持座7之间拆卸时,反向操作安装步骤即可;Furthermore, when the docking seat 61 and the block 62 are engaged and fastened, the connecting rod 44 and the clamping seat 7 are docked. When the connecting rod 44 and the clamping seat 7 are disassembled, the installation steps can be reversed.
工作原理:首先,将夹持座7与连接杆44之间通过连接组件6实现对接,紧接着将物料放入夹持座7底板上安装的放置板11上,再启动夹持座7顶板上安装的电动伸缩杆8,进而电动伸缩杆8带动压板10将物料进行夹持;Working principle: First, the clamping seat 7 and the connecting rod 44 are connected through the connecting assembly 6, and then the material is placed on the placing plate 11 installed on the bottom plate of the clamping seat 7, and then the electric telescopic rod 8 installed on the top plate of the clamping seat 7 is started, and then the electric telescopic rod 8 drives the pressing plate 10 to clamp the material;
其次,通过伺服电机5和升降组件4的设置,使得夹持物料的夹持座7能够进行高度调节;Secondly, through the arrangement of the servo motor 5 and the lifting assembly 4, the clamping seat 7 for clamping the material can be adjusted in height;
最后,当夹持物料的夹持座7进行高度调节合适位置后,在液压伸缩气缸3的作用下能够推动升降架41进行横向伸缩,由此在升降架41通过滑动组件9在底座1上端进行伸缩,同时带动夹持座7移动至合适横向位置后,再对夹持座7上夹持的物料进行加工,最终完成此夹具的全部工作。Finally, when the height of the clamping seat 7 that clamps the material is adjusted to a suitable position, the lifting frame 41 can be pushed to extend and retract horizontally under the action of the hydraulic telescopic cylinder 3. As a result, the lifting frame 41 is extended and retracted at the upper end of the base 1 through the sliding assembly 9, and at the same time drives the clamping seat 7 to move to a suitable horizontal position, and then the material clamped on the clamping seat 7 is processed, and finally all the work of this clamp is completed.
在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202420200488.1U CN221696132U (en) | 2024-01-29 | 2024-01-29 | Special fixture for numerical control machining center |
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