CN221678094U - Two-time composite all-in-one compounding machine - Google Patents
Two-time composite all-in-one compounding machine Download PDFInfo
- Publication number
- CN221678094U CN221678094U CN202420149428.1U CN202420149428U CN221678094U CN 221678094 U CN221678094 U CN 221678094U CN 202420149428 U CN202420149428 U CN 202420149428U CN 221678094 U CN221678094 U CN 221678094U
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- compounding
- discharging
- swing arm
- blowing
- cutter
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- 238000013329 compounding Methods 0.000 title claims abstract description 81
- 239000002131 composite material Substances 0.000 title claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract description 83
- 239000000463 material Substances 0.000 claims abstract description 48
- 238000004804 winding Methods 0.000 claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims description 22
- 150000001875 compounds Chemical class 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 238000010008 shearing Methods 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims 9
- 238000004026 adhesive bonding Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000037303 wrinkles Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 239000003292 glue Substances 0.000 description 6
- 230000000149 penetrating effect Effects 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 3
- 238000004513 sizing Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
Landscapes
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The utility model discloses a two-time composite all-in-one composite machine, which comprises a first discharging device, a second discharging device, a third discharging device, a fourth discharging device, a winding device, a first composite device, a traction device, single gluing and single compositing according to a feeding sequence, wherein the traction device is arranged at the rear of each discharging device and the front of the winding device, and the first discharging device is singly composited with other films which are subsequently unreeled after single gluing and then enters the winding device; the utility model has reasonable structural design, avoids forming wrinkles or bubbles by separating and compounding two layers of materials, is convenient to replace and design the unreeling device, can adapt to the requirements of various material deformation, improves the production efficiency and reduces the use cost.
Description
Technical Field
The utility model relates to the field of compounding machines, in particular to a two-time compounding and all-in-one compounding machine.
Background
The traditional compounding machine is to compound two layers of films together through glue, so that the requirements of strength and use scenes are met, the unreeling device of the traditional compounding machine is arranged on the frame, when the unreeling device is suitable for different material requirements, the unreeling device can only be compounded by other compounding machines, the cost is high, in the compounding process, double-sided compounding is formed once, three layers of materials are compounded together, the stress is generated between the upper blanking material and the middle material in the compounding process to a great extent, and the product is easy to fold or generate bubbles.
Disclosure of utility model
The utility model provides a two-time composite all-in-one compounding machine for solving the problems, which comprises a first discharging device, a second discharging device, a third discharging device, a fourth discharging device, a winding device, a first compounding device, a traction device, a single gluing device and a single compounding device according to the feeding sequence, wherein the traction device is arranged at the rear of each discharging device and the front of the winding device, the first discharging device is compounded with a film which is subsequently unreeled after being singly glued, then enters the winding device, the second discharging device and the third discharging device are compounded through the first compounding device, then are pulled by the traction device to enter the single compounding device and the first discharging device and enter the winding device, and the first compounding device is provided with a compound press roller device and a gluing groove which is arranged below the compound press roller device.
Preferably, the first discharging structure, the second discharging structure, the third discharging structure and the fourth discharging structure are the same, the cross discharging structure comprises a cross discharging frame, two ends of the cross discharging frame are of double-station structures, press roller cutting devices are symmetrically arranged on the cross discharging frame up and down, each press roller cutting device comprises a swing arm frame and a swing arm cylinder, a sliding rail and a side guide wheel for replacement are arranged at the bottom of each swing arm frame, and a cutter device and an auxiliary pressing wheel device are arranged on each swing arm frame.
Preferably, the first compounding device and the single compounding device comprise a compounding press roller device and a compounding rack, the compounding press roller device comprises a compounding press roller swing arm, a fixed press roller and a pressed roller, one end of the compounding press roller swing arm is provided with a press roller cylinder, the other end of the compounding press roller swing arm is provided with a guide roller, and the middle of the compounding press roller swing arm is connected with the compounding rack through a pin shaft.
Preferably, the fourth discharging material is provided with a coil material which is compounded by the second discharging material and the third discharging material and is wound by the winding device, and the coil material is compounded with the first discharging material after being rubberized by the first compounding device.
Preferably, the winding device is provided with a flat push cutting device, the flat push cutting device comprises a cutter swing arm, the cutter swing arm is driven by an upper cylinder, a shearing swing arm, a sector gear, a rotating gear and a lower cylinder are arranged on the cutter swing arm, the rotating gear is fixedly connected with the shearing swing arm and matched with the sector gear, the middle of the sector gear is connected with the cutter swing arm through a pin shaft, one end of the sector gear is of a gear structure, the other end of the sector gear is connected with the movable end of the lower cylinder, a cutter is arranged at the end part of the cutter swing arm, and pressing bristles are arranged below the cutter.
The beneficial effects of the utility model are as follows: the utility model has reasonable structural design, avoids forming wrinkles or bubbles by separating and compounding two layers of materials, is convenient to replace and design the unreeling device, can adapt to the requirements of various material deformation, improves the production efficiency and reduces the use cost.
Drawings
The utility model will now be described by way of example and with reference to the accompanying drawings in which:
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the structure of the first blow;
FIG. 3 is a schematic view of the structure of a press roll cutting apparatus;
FIG. 4 is a schematic view of a slide rail;
FIG. 5 is a schematic view of the structure of the composite roll apparatus;
FIG. 6 is a schematic view of the structure of the first composite device;
FIG. 7 is a schematic structural view of a winding device;
FIG. 8 is a schematic view of the structure of the push cut device;
In the figure: 1. a first discharging step; 1.1, a cross unreeling frame; 1.2, a compression roller cutting device; 1.3, a swing arm frame; 1.4, a swing arm cylinder; 1.5, sliding rails; 1.6, side guide wheels; 1.7, a cutter device; 1.8, an auxiliary pinch roller device; 2. a second discharging step; 3. thirdly, discharging; 4. fourth discharging; 5. a winding device; 6. a first compounding device; 6.1, a composite press roll device; 6.2, a composite rack; 6.3, a composite press roll swing arm; 6.4, fixing the compression roller; 6.5, pressing the roller; 6.6, a compression roller cylinder; 6.7, a guide roller; 6.8, a sizing groove; 8. a traction device; 9. single gluing; 10. single compounding; 11. a horizontal pushing cutting device; 11.1, a cutter swing arm; 11.2, an upper cylinder; 11.3, shearing swing arms; 11.4, sector gears; 11.5, rotating gears; 11.6, lower cylinder; 11.7, a cutter; 11.8, compacting the brush hair.
Detailed Description
All of the features disclosed in this specification, or all of the steps in a method or process disclosed, may be combined in any combination, except for mutually exclusive features and/or steps.
Any feature of the present description may be replaced by alternative features serving the same or similar purpose, unless expressly stated otherwise. That is, each feature is one example only of a generic series of equivalent or similar features, unless expressly stated otherwise.
The two-time composite all-in-one compounding machine shown in fig. 1 comprises a first discharging device 1, a second discharging device 2, a third discharging device 3, a fourth discharging device 4, a winding device 5, a first compounding device 6, a traction device 8, a single gluing device 9 and a single compounding device 10 according to the feeding sequence, wherein the traction device 8 is arranged at the rear of each discharging device and the front of the winding device 5, the first discharging device 1 enters the single compounding device 10 with films which are unreeled subsequently after passing through the single gluing device 9, then enters the winding device 5, the second discharging device 2 and the third discharging device 3 are led into the single compounding device 10 to be compounded with the first discharging device 1 and enter the winding device 5 after being compounded through the first compounding device 6, and the first compounding device 6 is provided with a compounding press roller device 6.1 and a gluing groove 6.8, and the gluing groove 6.8 is arranged below the compounding press roller device 6.1.
The structure of the first discharging device 1, the structure of the second discharging device 2, the structure of the third discharging device 3 and the structure of the fourth discharging device 4 are the same, the structure comprises a cross discharging frame 1.1, double-station structures are arranged at two ends of the cross discharging frame 1.1, a press roll cutting device 1.2 is symmetrically arranged on the cross discharging frame 1.1 up and down, the press roll cutting device 1.2 comprises a swing arm frame 1.3 and a swing arm cylinder 1.4, a sliding rail 1.5 and a side guide wheel 1.6 for replacement are arranged at the bottom of the swing arm frame 1.3, and a cutter device 1.7 and an auxiliary pinch roller device 1.8 are arranged on the swing arm frame 1.3; as shown in fig. 4, the first discharging device 1, the second discharging device 2 and the third discharging device 5 can replace different machine heads through the sliding rail 1.5, after replacement is completed, the machine heads are fixed through fixing bolts, the sliding rail 1.5 comprises a plurality of groups of rollers, and a track matched with the rollers is arranged on a frame and is used for limiting and guiding through the side guide wheels 1.6.
The auxiliary pressing wheel device 1.8 comprises a pressing wheel and a pressing wheel cylinder, when the cutting is needed, the pressing wheel cylinder acts to drive the swing arm to press the pressing wheel on the coil stock, and the cutter device 1.7 acts to drive the cutter to cut through the cutting cylinder, so that the cutting device 1.2 is a pressing roller cutting device which is arranged in an up-down symmetrical mode, and the cutting can be carried out from the upper discharging part and the lower discharging part, so that different requirements are met.
The first compounding device 6 and the single compounding device 10 both comprise a compounding press roller device 6.1 and a compounding rack 6.2, the compounding press roller device 6.1 comprises a compounding press roller swing arm 6.3, a fixed press roller 6.4 and a pressed roller 6.5, one end of the compounding press roller swing arm 6.3 is provided with a press roller cylinder 6.6, the other end is provided with a guide roller 6.7, and the middle is connected with the compounding rack 6.2 through a pin shaft.
And the fourth discharging material 4 is provided with a coiled material which is compounded by the second discharging material 2 and the third discharging material 3 and coiled by the coiling device 5, and is compounded with the first discharging material after being glued by the first compounding device 6.
The winding device 5 is provided with a flat push cutting device 11, the flat push cutting device 11 comprises a cutter swing arm 11.1, the cutter swing arm 11.1 is driven by an upper cylinder 11.2, a cutter swing arm 11.3, a sector gear 11.4, a rotary gear 11.5 and a lower cylinder 11.6 are arranged on the cutter swing arm 11.1, the rotary gear 11.5 is fixedly connected with the cutter swing arm 11.3 and matched with the sector gear 11.4, the middle of the sector gear 11.4 is connected with the cutter swing arm 11.1 through a pin shaft, one end of the sector gear 11.4 is of a gear structure, the other end of the sector gear is connected with the movable end of the lower cylinder 11.6, the end part of the cutter swing arm 11.1 is provided with a cutter 11.7, and a compression bristle 11.8 is arranged below the cutter 11.7; when in cutting, the cutter swing arm 11.1 swings, the end part of the cutter swing arm can be in contact with the film, the brush hair 11.8 is pressed to contact with the film, the film tensioning effect can be achieved, the film is prevented from being scratched, and the cutter 11.7 is used for cutting.
In the working process, the three-layer compounding process comprises the following steps: the material in unreeling can be PET, aluminum foil or PE, penetrating materials are compounded by a first compounding device 6 from a second discharging material 2 and a third discharging material 3, then are transmitted backwards by a traction device 8 to enter a single compounding 10, the first compounding is performed, penetrating materials enter the single compounding 10 after being subjected to single sizing 9 from the first discharging material 1, are compounded with the compounded penetrating materials again into a layer, the second compounding is performed, and finally are rolled up by traction from a rolling device 5; four-layer compounding process: after the penetrating materials are compounded by a first compounding device 6 from a second discharging material 2 and a third discharging material 3, rolling by a rolling device 5, putting the coiled materials into a second discharging roll 2, coating a layer of glue by a glue coating groove 6.8, compounding the coiled materials with penetrating materials of a fourth discharging roll 4 by a single compounding 10 (the three-layer structure) and coating the glued materials of the penetrating materials of the first discharging roll by a single coating 9, and then compounding the glued materials with the three-layer structure by the single compounding 10 (the four-layer structure), wherein the four-layer structure is that the compound materials of the second discharging roll 2 and the third discharging roll 3 (the glue coating), and the first discharging roll 1 (the glue coating), the fourth discharging roll 4 and the two-layer compound materials (1 and 2) are respectively formed; the first compounding device 6 and the rubberizing groove 6.8 arranged on the single rubberizing 9 are subjected to rubberizing operation of solvent-free or solvent-containing glue, and finally three layers or four layers of coil materials are compounded; the two-layer compounding process comprises the following steps: the first unreeling 1 is compounded with any subsequent unreeling and finally rolled, or the second unreeling is compounded with any unreeling and finally rolled; the bottoms of the first discharging device 1, the second discharging device 2, the third discharging device 3 and the fourth discharging device 4 are provided with the sliding rail 1.5 and the side guide wheel 1.6, different unreeling devices can be replaced according to different required material tension, and production flexibility of equipment is improved.
The utility model has reasonable structural design, avoids forming wrinkles or bubbles by separating and compounding two layers of materials, is convenient to replace and design the unreeling device, can adapt to the requirements of various material deformation, improves the production efficiency and reduces the use cost.
The utility model is not limited to the specific embodiments described above. The utility model extends to any novel one, or any novel combination, of the features disclosed in this specification, as well as to any novel one, or any novel combination, of the steps of the method or process disclosed.
Claims (5)
1. The utility model provides a compound machine of unifying more in two-shot composite, its characterized in that includes first blowing (1), second blowing (2), third blowing (3), fourth blowing (4), coiling mechanism (5), first compounding device (6), draw gear (8), singly rubberizing (9) and singly compound (10) according to wearing the material order, draw gear (8) set up at every blowing device rear and coiling mechanism (5) the place ahead position, film that first blowing (1) and follow-up other unreels come into singly compound (10) after passing through singly rubberizing (9), later get into coiling mechanism (5), second blowing (2) and third blowing (3) are through first compounding device (6) compound back by draw gear (8) get into singly compound (10) and first blowing (1) compound and get into coiling mechanism (5), be provided with compound compression roller device (6.1) and rubberizing groove (6.8) on first compounding device (6), rubberizing groove (6.8) set up in compound compression roller (1.1).
2. The two-time composite all-in-one compounding machine according to claim 1, wherein the first discharging device (1), the second discharging device (2), the third discharging device (3) and the fourth discharging device (4) are identical in structure and comprise a cross discharging frame (1.1), two ends of the cross discharging frame (1.1) are of double-station structures, press roll cutting devices (1.2) are symmetrically arranged on the cross discharging frame (1.1) up and down, the press roll cutting devices (1.2) comprise a swing arm frame (1.3) and a swing arm cylinder (1.4), sliding rails (1.5) and side guide wheels (1.6) for replacement are arranged at the bottom of the swing arm frame (1.3), and cutter devices (1.7) and auxiliary pressing wheel devices (1.8) are arranged on the swing arm frame (1.3).
3. The two-time composite all-in-one compounding machine according to claim 1, wherein the first compounding device (6) and the single compounding device (10) comprise a compounding press roller device (6.1) and a compounding rack (6.2), the compounding press roller device (6.1) comprises a compounding press roller swing arm (6.3), a fixed press roller (6.4) and a pressed roller (6.5), one end of the compounding press roller swing arm (6.3) is provided with a press roller cylinder (6.6), the other end is provided with a guide roller (6.7), and the middle is connected with the compounding rack (6.2) through a pin shaft.
4. The two-time composite all-in-one compounding machine according to claim 1, wherein the fourth discharging material (4) is provided with a coiled material which is compounded by the second discharging material (2) and the third discharging material (3) and is coiled by a coiling device (5), and the coiled material is compounded with the first discharging material after being glued by a first compounding device (6).
5. The two-time compound all-in-one compounding machine according to claim 1, wherein a flat push cutting device (11) is arranged on the winding device (5), the flat push cutting device (11) comprises a cutter swing arm (11.1), the cutter swing arm (11.1) is driven by an upper cylinder (11.2), a shearing swing arm (11.3), a sector gear (11.4), a rotating gear (11.5) and a lower cylinder (11.6) are arranged on the cutter swing arm (11.1), the rotating gear (11.5) is fixedly connected with the shearing swing arm (11.3) and matched with the sector gear (11.4), one end of the sector gear (11.4) is in a gear structure, the other end of the sector gear is connected with the movable end of the lower cylinder (11.6), and a cutter (11.7) is arranged at the end part of the cutter swing arm (11.1), and a brush hair (11.8) is arranged below the cutter swing arm (11.7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420149428.1U CN221678094U (en) | 2024-01-22 | 2024-01-22 | Two-time composite all-in-one compounding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420149428.1U CN221678094U (en) | 2024-01-22 | 2024-01-22 | Two-time composite all-in-one compounding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221678094U true CN221678094U (en) | 2024-09-10 |
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ID=92625494
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420149428.1U Active CN221678094U (en) | 2024-01-22 | 2024-01-22 | Two-time composite all-in-one compounding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221678094U (en) |
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2024
- 2024-01-22 CN CN202420149428.1U patent/CN221678094U/en active Active
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