CN221620097U - Defective product removing device for mattress packaging - Google Patents
Defective product removing device for mattress packaging Download PDFInfo
- Publication number
- CN221620097U CN221620097U CN202322862835.5U CN202322862835U CN221620097U CN 221620097 U CN221620097 U CN 221620097U CN 202322862835 U CN202322862835 U CN 202322862835U CN 221620097 U CN221620097 U CN 221620097U
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- conveyor
- mattress
- controller
- defective product
- baffle
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- 230000002950 deficient Effects 0.000 title claims abstract description 34
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 22
- 238000007599 discharging Methods 0.000 claims abstract description 3
- 238000003860 storage Methods 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims 1
- 238000005303 weighing Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 210000002700 urine Anatomy 0.000 description 1
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- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The utility model provides a defective product removing device for mattress packages, which comprises a second conveyor, wherein a weight sensor capable of sensing the weight of a load on a belt of the second conveyor is arranged in the second conveyor, and the weight sensor is connected with a controller; the tail part of the discharging direction of the second conveyor is provided with a third conveyor, one side of the third conveyor is provided with a telescopic cylinder, the other side of the third conveyor is provided with a baffle, and the controller is also connected with an electromagnetic reversing valve. According to the utility model, the third conveyor is added at the tail end of the second conveyor, the telescopic cylinder is arranged at one side of the third conveyor, and the weight sensor arranged on the second conveyor and the cylinder are in linkage through the controller and the electromagnetic reversing valve, so that the mattress packaging bag with the weight exceeding a specified value can be pushed away from the belt of the third conveyor by the piston rod of the cylinder, and the packaging defective products and the good products are well separated.
Description
Technical Field
The utility model relates to the technical field of mattress production lines, in particular to a defective product removing device for mattress packages.
Background
With the improvement of living standard, more and more pets walk into families of people. To reduce the odor, a pet mattress has been developed. People lay the mattress in the nest of the pet, and only the mattress needs to be replaced after the pet draws urine, so that the cleaning time is reduced, and the pleasure of the people for raising the pet is improved.
In general, mattresses are sold in whole packages, and in order to ensure the accuracy of the number of mattresses in each package, the number of mattresses in the package needs to be detected after the package is finished. It is apparent that mattresses are not inventoried in a package. The weight of each mattress is fixed so that one can check the number of mattresses in the package by weighing. The current practice is as follows: the automatic packaging machine is characterized in that a conveyor is arranged at the rear end of a mattress packaging line, a weight sensor is arranged in the conveyor, the upper limit value and the lower limit value of the weight sensor are set, the weight sensor is connected with an alarm, and when a packaging bag with a mattress inside passes through the conveyor, if the whole weight of the packaging bag exceeds a specified value, the alarm gives an alarm to remind an operator to take off a defective packaging product from the conveyor in time and put the defective packaging product into a defective product storage box.
The problems are that: when the detection device is used, such as an alarm of an alarm sounds, if an operator does not notice or timely take away defective products, the defective products and the defective products are easily mixed together again, the potential risk of outflow of the defective products exists, and therefore, how to separate the mattress package detected as the defective products from the defective products in time is a technical problem to be solved.
Disclosure of utility model
In view of the above, the utility model provides a device which is characterized in that a new conveyor is added at the tail end of a conveyor for weighing, a telescopic cylinder is arranged at one side of the conveyor, a linkage relation is established between a weighing sensor and the cylinder through a controller and an electromagnetic reversing valve, and defective packages with unsatisfactory weight are removed from good products.
For this purpose, the application provides the following technical scheme: the defective product removing device for the mattress package comprises a second conveyor, wherein a weight sensor capable of sensing the weight of a load on a belt of the second conveyor is arranged in the second conveyor, and the weight sensor is connected with a controller; the tail part of the discharging direction of the second conveyor is provided with a third conveyor, one side of the third conveyor is provided with a telescopic cylinder, the other side of the third conveyor is provided with a baffle, the baffle is connected with a side plate of the third conveyor through two connecting rods, a blanking port is naturally formed in the baffle, the connecting rods and the side plate, and a piston rod of the cylinder points to the baffle; the controller is also connected with an electromagnetic directional valve which is connected to a pipeline connected with the air compression system through the air cylinder.
Further, in order to prevent defective product packaging bags from scattering to the ground, operators are required to treat each defective product, so that the working strength of the operators is reduced. A defective product storage box is arranged below the blanking port, correlation switches are arranged at the upper ends of side plates at two sides of the blanking port, the correlation switches are connected with a controller, and the controller is also connected with an alarm; the controller records the quantity of signals transmitted by the correlation switch, so that the alarm can send out an alarm signal when the defective storage box is about to be filled.
Further, to prevent the mattress bag from rolling over the barrier and failing to drop from the blanking mouth, the barrier is at least no less than two-thirds the height of the mattress bag as it is exposed above the third conveyor belt.
Further, in order to prevent the end of the piston rod from puncturing the mattress packaging bag due to the small area, the end of the piston rod is provided with a pushing plate.
The utility model has the beneficial effects that: according to the utility model, the third conveyor is added at the tail end of the original second conveyor for weighing detection, one telescopic cylinder is arranged on one side of the third conveyor, the blanking port is arranged on the other side of the third conveyor, and the weight sensor arranged on the second conveyor and the cylinder are in linkage relation through the controller and the electromagnetic reversing valve, so that the mattress packaging bag with the weight exceeding a specified value can be pushed away from the belt of the third conveyor by the piston rod of the cylinder, and the packaging defective products and the good products are well separated.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings may be obtained according to the drawings without inventive effort to a person skilled in the art.
Fig. 1 is a front view of the present utility model.
Fig. 2 is a side view of fig. 1.
Fig. 3 is a top view of fig. 2.
In the figure: 1. a first conveyor; 2. a second conveyor; 3. a third conveyor; 3.1, side plates; 4. a bending plate; 5. a cylinder; 6. a pushing plate; 7. packaging bags; 8. a correlation switch; 9. an alarm; 10. a support rod; 11. a baffle; 12. a connecting rod; 13. defective product storage boxes; 14. and a blanking port.
Detailed Description
It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other. The utility model will be described in detail below with reference to the drawings in connection with embodiments.
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the utility model, its application, or uses. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present utility model. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
The utility model provides a defective product removing devices of mattress packing, is shown in fig. 1, 2, 3, includes third conveyer 3, and the outside fixedly connected with two "ㄣ" connecting rods 12 of curb plate 3.1 (see fig. 1) on third conveyer right side, and a perpendicular limit of connecting rod is fixed in the outside of curb plate with the screw, and another perpendicular limit of two connecting rods is with a baffle 11 with screw fixedly connected with. It should be noted that the size of the baffle exposed above the third conveyor belt is at least no less than two-thirds of the height of the mattress bag 7 to avoid the bag rolling over the baffle. A blanking port 14 is naturally formed between the baffle, the two connecting rods and the right side plate of the third conveyor, and a defective product storage box 13 is placed on the ground below the blanking port. An L-shaped bending plate 4 is fixedly connected to the outer side of the left side plate (see fig. 1) of the third conveyor by screws, and a telescopic cylinder 5 is fixedly arranged on the upper end surface of the bending plate, and a piston rod of the cylinder is vertically directed to the baffle plate, and preferably is directed to the middle of the baffle plate. Preferably, a pusher plate 6 is fixedly mounted at the end of the piston rod.
A group of opposite-shooting switches 8 are installed on the upper end surface of the right side plate (see fig. 1) of the third conveyor, and as shown in fig. 3, the emitting part and the receiving part of the opposite-shooting switches are respectively arranged on the outer sides of the two connecting rods.
A support bar 10 is fixed to the right side plate (see fig. 1) of the third conveyor, and an alarm 9 is installed at the upper end of the support bar.
The correlation switch is electrically connected with a controller, and the controller is connected with an alarm.
A second conveyor 2 is arranged in the feeding direction of the third conveyor, and is provided with a weight sensor which senses the weight of the mattress-mounted packaging bags running on the belt, and the weight sensor is also connected with the controller. Meanwhile, the controller is also connected with an electromagnetic directional valve which is connected to a pipeline connected with the air cylinder and the air compression system.
In use, a packaging bag containing a plurality of mattresses is transported by the first conveyor 1 onto the second conveyor, and the packaging bag is smoothly packed by the second conveyor and the third conveyor after being packed, as measured by the weight sensor, in which the weight of the packaging bag is within a prescribed range. Otherwise, the weight sensor can send an abnormal signal to the controller, the controller can send a starting signal to the electromagnetic directional valve after receiving the signal, the electromagnetic directional valve is opened, the air cylinder is started, the piston rod of the air cylinder stretches out, the packaging bag running to the moment is pushed to the blanking port from the belt, and the packaging bag falls into the defective product storage box from the blanking port after colliding with the baffle. When the wrapping bag passes through the correlation switch of blanking mouth both sides, the light that correlation switch transmitting part sent is blocked by the wrapping bag, and receiving part can't receive light signal, and the controller record is once, and when the controller record was 10 times, it is about to be full to mean that the defective products containing box, and the controller sends alarm signal to the siren, and the siren reports to the police, and operating personnel removes this defective products containing box, and an empty defective products containing box is placed again.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.
Claims (4)
1. The defective product removing device for the mattress package comprises a second conveyor, wherein a weight sensor capable of sensing the weight of a load on a belt of the second conveyor is arranged in the second conveyor, and the weight sensor is connected with a controller; the method is characterized in that: the tail part of the discharging direction of the second conveyor is provided with a third conveyor, one side of the third conveyor is provided with a telescopic cylinder, the other side of the third conveyor is provided with a baffle, the baffle is connected with a side plate of the third conveyor through two connecting rods, a blanking port is naturally formed in the baffle, the connecting rods and the side plate, and a piston rod of the cylinder points to the baffle; the controller is also connected with an electromagnetic directional valve which is connected to a pipeline connected with the air compression system through the air cylinder.
2. The defective product removing device for mattress packages according to claim 1, wherein: a defective product storage box is arranged below the blanking port, correlation switches are arranged at the upper ends of side plates at two sides of the blanking port, the correlation switches are connected with a controller, and the controller is also connected with an alarm; the controller records the quantity of signals transmitted by the correlation switch, so that the alarm can send out an alarm signal when the defective storage box is about to be filled.
3. The defective product removing device for mattress packages according to claim 1, wherein: the size of the baffle plate exposed above the third conveyor belt is at least not less than two thirds of the height of the mattress packaging bag.
4. The defective product removing device for mattress packages according to claim 1, wherein: and a pushing plate is arranged at the end part of the piston rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322862835.5U CN221620097U (en) | 2023-10-25 | 2023-10-25 | Defective product removing device for mattress packaging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322862835.5U CN221620097U (en) | 2023-10-25 | 2023-10-25 | Defective product removing device for mattress packaging |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221620097U true CN221620097U (en) | 2024-08-30 |
Family
ID=92489528
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322862835.5U Active CN221620097U (en) | 2023-10-25 | 2023-10-25 | Defective product removing device for mattress packaging |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221620097U (en) |
-
2023
- 2023-10-25 CN CN202322862835.5U patent/CN221620097U/en active Active
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