CN221605243U - Forming device is used in physiotherapy electrode slice processing - Google Patents
Forming device is used in physiotherapy electrode slice processing Download PDFInfo
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- CN221605243U CN221605243U CN202420072344.2U CN202420072344U CN221605243U CN 221605243 U CN221605243 U CN 221605243U CN 202420072344 U CN202420072344 U CN 202420072344U CN 221605243 U CN221605243 U CN 221605243U
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- forming
- frame
- physiotherapy electrode
- inserting rod
- sliding
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- 238000000554 physical therapy Methods 0.000 title claims abstract description 23
- 238000012545 processing Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 239000003638 chemical reducing agent Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 12
- 238000013461 design Methods 0.000 abstract description 9
- 238000009827 uniform distribution Methods 0.000 abstract description 2
- 238000003780 insertion Methods 0.000 description 11
- 230000037431 insertion Effects 0.000 description 11
- 238000007493 shaping process Methods 0.000 description 11
- 230000002457 bidirectional effect Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 238000000465 moulding Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Abstract
The utility model discloses a forming device for processing physiotherapy electrode pieces, which comprises a supporting frame, wherein the supporting frame is arranged on external equipment, a forming mechanism is arranged on the supporting frame, the forming mechanism comprises a driving mechanism, a forming frame, a driving roller, a forming strip, an adjusting frame, a mounting mechanism, a pressure plate and a bearing, the driving mechanism is arranged on the supporting frame, the forming frame is arranged on the supporting frame, the driving roller is rotationally connected on the forming frame, the forming mechanism can ensure the shape and the size of a plate in the processing process to be accurate through the cooperative work of the driving roller and the forming roller and the uniform distribution of a plurality of forming strips, the high-standard medical requirements are met, and the stability and the uniformity of the plate in the forming process are further ensured through the design of the adjusting frame and the pressure plate, and the forming quality and the forming efficiency are improved.
Description
Technical Field
The utility model relates to the technical field of electrode slice forming, in particular to a forming device for processing physiotherapy electrode slices.
Background
In the prior art, the physiotherapy electrode piece is used as an important component in the field of medical physiotherapy, and the processing and forming efficiency and quality of the physiotherapy electrode piece directly influence the performance and the use effect of a final product. Physiotherapy electrode plates are usually made of electrically conductive materials, and require precise dimensions and shapes to ensure good contact with the skin and efficient transfer of electrical signals.
At present, the main processing and forming mode of the physiotherapy electrode piece is a stamping process. This process cuts the material into the desired shape and size by using a punch. Although the stamping process is efficient in some respects, for example, it can produce large numbers of identical electrode sheets quickly, it also has some significant drawbacks. First, the stamping process is relatively inefficient to produce, particularly when producing small batches or customized products. Additional time and cost are required for each replacement of the stamping die, which is particularly insufficient in view of diversified product requirements.
Second, the stamping process may cause a degree of damage to the material during processing, such as edge warpage or cracking, which may affect the performance of the electrode sheet.
Disclosure of utility model
(One) solving the technical problems
Aiming at the problems in the prior art, the utility model provides a forming device for processing physiotherapy electrode pieces, which aims to solve the technical problems in the background art.
(II) technical scheme
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a forming device is used in physiotherapy electrode piece processing, includes the support frame, and the support frame is installed on external equipment, be provided with forming mechanism on the support frame, forming mechanism includes actuating mechanism, shaping frame, drive roll, shaping roller, shaping strip, alignment jig, installation mechanism, pressure disk and bearing, actuating mechanism installs on the support frame, and the shaping frame is installed on the support frame, and the drive roll rotates to be connected on the shaping frame, and the shaping roller rotates to be connected on the shaping frame, shaping strip is provided with a plurality of, and a plurality of shaping strip is installed respectively on the side of shaping roller, and the shaping strip laminating is on the surface of drive roll, and alignment jig installs on the support frame, the installation machine constructs and installs on the alignment jig, and the pressure disk is connected on the installation mechanism, and the pressure disk presses on the bearing, and the side laminating of bearing is on the side of panel.
The utility model further provides that the driving mechanism comprises a speed reducer and a motor, the speed reducer is arranged on the support frame, the motor is connected to the speed reducer in a matched mode, and the design of the driving mechanism ensures integral power supply.
The utility model is further characterized in that the extending end of the speed reducer is provided with a belt, two ends of the belt are respectively meshed with the extending end of the speed reducer and the driving roller, and the design of the belt ensures the transmission of power.
The utility model is further characterized in that the support frame is provided with an adjusting frame, the adjusting frame is provided with a plurality of guide rods, the guide rods are provided with sliding blocks in a sliding manner, the plates are placed on the sliding blocks, and the sliding of the sliding blocks is ensured by the design of the guide rods.
The utility model is further characterized in that the two-way screw rod is rotatably arranged on the adjusting frame, two ends of the two-way screw rod are respectively connected to the two sliding blocks in a reverse threaded mode, a hand wheel is arranged on the two-way screw rod, the hand wheel and the two-way screw rod are coaxially arranged, and the clamping convenience is ensured due to the design of the two-way screw rod.
The mounting mechanism further comprises a fixed sleeve and an insertion rod, the fixed sleeve is mounted on the sliding block, the insertion rod is slidably connected in the fixed sleeve, the pressure plate is mounted on the insertion rod, the bearing is sleeved on the insertion rod, and the mounting mechanism ensures the convenience of bearing dismounting.
The utility model is further characterized in that a plurality of one-way sheets are arranged on the inner wall of the fixed sleeve, a plurality of one-way grooves are formed in the insertion rod, the one-way sheets are clamped on the one-way grooves, a sliding groove is formed in the insertion rod, the sliding sleeve is connected in the sliding groove in a sliding mode, a release ring is arranged on the sliding sleeve and is sleeved on the insertion rod, and the convenience of clamping is guaranteed due to the design of the one-way sheets.
The utility model is further characterized in that the fixing sleeve is internally provided with a spring, two ends of the spring are respectively abutted in the inserting rod and the fixing sleeve, and the fixing effect is ensured by the design of the spring.
(III) beneficial effects
Compared with the prior art, the utility model provides a forming device for processing physiotherapy electrode pieces, which has the following beneficial effects:
1. The forming mechanism can ensure the shape and the size of the plate in the processing process to be accurate through the cooperative work of the driving roller and the forming roller and the uniform distribution of a plurality of forming strips, meets the medical requirements of high standards, and the design of the adjusting frame and the pressure plate further ensures the stability and the uniformity of the plate in the forming process and improves the forming quality and the forming efficiency.
2. The driving mechanism ensures the stable rotation of the driving roller through the synergistic effect of the speed reducer and the motor, can adjust the rotation speed and the force according to different molding requirements, and provides efficient and controllable driving force.
3. The mounting mechanism provides convenience for quick replacement and stable mounting of the bearing, through the mechanism, a user can easily replace bearings of different sizes or types to adapt to different plates, meanwhile, stability and accuracy of the bearing in the machining process are ensured, and the unidirectional sheets and the design of the unwinding ring enable the replacement process to be quick and convenient.
Drawings
FIG. 1 is a schematic diagram showing the overall structure of a forming device for processing physiotherapy electrode piece according to the present utility model;
FIG. 2 is a schematic view of the structure of the adjusting frame in the present utility model;
FIG. 3 is a schematic cross-sectional view of the mounting mechanism of the present utility model;
FIG. 4 is a schematic view of a sliding sleeve according to the present utility model;
Fig. 5 is a schematic view of the structure of the forming roll in the present utility model.
In the figure: 1. a support frame; 2. a forming frame; 3. a drive roll; 4. a forming roller; 5. forming strips; 6. an adjusting frame; 7. a pressure plate; 8. a bearing; 9. a speed reducer; 10. a motor; 11. a belt; 12. a guide rod; 13. a sliding block; 14. a bidirectional screw rod; 15. a hand wheel; 16. a fixed sleeve; 17. an insertion rod; 18. a unidirectional sheet; 19. a unidirectional groove; 20. a chute; 21. unwinding the ring; 22. a spring; 23. a sliding sleeve.
Detailed Description
It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other. The utility model will be described in detail below with reference to the drawings in connection with embodiments.
It is noted that all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs unless otherwise indicated.
In the present utility model, unless otherwise indicated, the terms "upper" and "lower" are used generally with respect to the directions shown in the drawings, or with respect to the vertical, vertical or gravitational directions; also, for ease of understanding and description, "left, right" is generally directed to the left, right as shown in the drawings; "inner and outer" refer to inner and outer relative to the outline of the components themselves, but the above-described orientation terms are not intended to limit the present utility model.
Referring to fig. 1-5, a forming device for processing physiotherapy electrode plates comprises a supporting frame 1, wherein the supporting frame 1 is installed on external equipment, a forming mechanism is arranged on the supporting frame 1, the forming mechanism comprises a driving mechanism, a forming frame 2, a driving roller 3, a forming roller 4, a forming strip 5, an adjusting frame 6, a mounting mechanism, a pressure plate 7 and a bearing 8, the driving mechanism is installed on the supporting frame 1, the forming frame 2 is installed on the supporting frame 1, the driving roller 3 is rotationally connected on the forming frame 2, the forming roller 4 is rotationally connected on the forming frame 2, the forming strip 5 is provided with a plurality of forming strips 5, the forming strips 5 are respectively installed on the side surfaces of the forming roller 4, the forming strip 5 is attached to the surface of the driving roller 3, the adjusting frame 6 is installed on the supporting frame 1, the mounting mechanism is installed on the adjusting frame 6, the pressure plate 7 is connected on the mounting mechanism, the side surfaces of the bearing 8 are attached to the side surfaces of the plate, the driving mechanism comprises a speed reducer 9 and a motor 10, the speed reducer 9 is installed on the supporting frame 1, the motor 10 is cooperatively connected on the speed reducer 9, the protruding ends of the speed reducer 9 are provided with a belt 11, and protruding ends of the belt 11 are respectively arranged on the protruding ends of the belt 11 and protruding ends of the driving roller 3.
In this embodiment, when the electrode sheet is processed and formed, firstly, the sheet is placed on the adjusting frame 6, then the hand wheel 15 is rotated to drive the bidirectional screw rod 14 to rotate, and because the bidirectional screw rod 14 is reversely connected to the two sliding blocks 13 in a threaded manner, the two sliding blocks 13 are driven to reversely move, so that the bearing 8 is propped against the sheet, then the sheet is moved between the driving roller 3 and the forming roller 4, the driving roller 3 is driven to rotate under the action of the motor 10, then one side of the sheet is conveyed by the driving roller 3, and meanwhile, the forming strip 5 on the forming roller 4 is pressed and formed, so that the forming process is completed.
Referring to fig. 3 and 4, as an embodiment of a forming device for processing a physiotherapy electrode piece for a mounting mechanism: the support frame 1 is provided with an adjusting frame 6, the adjusting frame 6 is provided with a plurality of guide rods 12, the guide rods 12 are provided with sliding blocks 13 in a sliding manner, a plate is placed on the sliding blocks 13, the adjusting frame 6 is provided with a bidirectional screw rod 14 in a rotating manner, two ends of the bidirectional screw rod 14 are respectively connected with the two sliding blocks 13 in a reverse threaded manner, the bidirectional screw rod 14 is provided with a hand wheel 15, the hand wheel 15 and the bidirectional screw rod 14 are coaxially arranged, the mounting mechanism comprises a fixed sleeve 16 and an inserting rod 17, the fixed sleeve 16 is arranged on the sliding blocks 13, the inserting rod 17 is slidably connected in the fixed sleeve 16, the pressure plate 7 is arranged on the inserting rod 17, the bearing 8 is sleeved on the inserting rod 17, a plurality of unidirectional sheets 18 are arranged on the inner wall of the fixed sleeve 16, a plurality of unidirectional grooves 19 are formed in the inserting rod 17 in a clamping manner, a sliding groove 20 is formed in the inserting rod 17 in a sliding manner, the sliding sleeve 23 is slidably connected in the sliding groove 20, the sliding sleeve 23 is provided with an unlocking ring 21, the unlocking ring 21 is arranged on the inserting rod 17, a spring 22 is arranged in the fixed sleeve 16, and two ends of the spring 22 are respectively abutted against the inserting rod 17 and the fixed sleeve 16.
More specifically, when different bearings 8 need to be replaced to adapt to different plates, the sliding sleeve 23 is pressed downwards at first, so that the unlocking ring 21 is propped against the unidirectional sheets 18, thereby unlocking the fixing between the unidirectional sheets 18 and the unidirectional grooves 19, then the insertion rod 17 can be pulled out upwards, then the bearings 8 are replaced, a new bearing 8 is placed in the insertion rod 17, then the insertion rod 17 is propped against the spring 22, and the clamping effect between the unidirectional sheets 18 and the unidirectional grooves 19 is ensured under the action of the spring 22, so that the clamping effect is improved.
In summary, the overall device is in use or running: when the electrode plate is processed and molded, firstly, a plate is placed on the adjusting frame 6, then the hand wheel 15 is rotated to drive the bidirectional screw rod 14 to rotate, and as the bidirectional screw rod 14 is reversely connected to the two sliding blocks 13 in a threaded manner, the two sliding blocks 13 are driven to reversely move, so that the bearing 8 is propped against the plate, then the plate is moved between the driving roller 3 and the molding roller 4, the driving roller 3 is driven to rotate under the action of the motor 10, then one side of the plate is conveyed by the driving roller 3, and meanwhile, the molding strip 5 on the molding roller 4 is pressed and molded, so that the molding process is completed.
When different bearings 8 are required to be replaced to adapt to different plates, the sliding sleeve 23 is pressed downwards at first, so that the unlocking ring 21 is propped against the unidirectional sheets 18, the fixing between the unidirectional sheets 18 and the unidirectional grooves 19 is unlocked, then the inserting rod 17 can be pulled out upwards, then the bearings 8 are replaced, a new bearing 8 is placed in the inserting rod 17, then the inserting rod 17 is propped against the spring 22, and the clamping effect between the unidirectional sheets 18 and the unidirectional grooves 19 is guaranteed under the action of the spring 22, so that the clamping effect is improved.
In all the above mentioned solutions, in which the connection between two components can be chosen according to the actual situation, a welded, bolt-and-nut-fitted connection, a bolt-or-screw connection or other known connection means, which are not described in detail herein, where reference is made to a written fixed connection, the preferred consideration is welding, although embodiments of the utility model have been shown and described, it will be understood by those skilled in the art that numerous variations, modifications, substitutions and alterations can be made to these embodiments without departing from the principle and spirit of the utility model, the scope of which is defined by the appended claims and their equivalents.
Claims (8)
1. The utility model provides a forming device is used in physiotherapy electrode piece processing, includes support frame (1), and support frame (1) are installed on external equipment, characterized by: the forming mechanism comprises a driving mechanism, a forming frame (2), a driving roller (3), forming rollers (4), forming strips (5), an adjusting frame (6), a mounting mechanism, a pressure plate (7) and a bearing (8), wherein the driving mechanism is mounted on the supporting frame (1), the forming frame (2) is mounted on the supporting frame (1), the driving roller (3) is rotationally connected on the forming frame (2), the forming rollers (4) are rotationally connected on the forming frame (2), the forming strips (5) are arranged in a plurality, the forming strips (5) are respectively mounted on the side faces of the forming rollers (4), the forming strips (5) are attached to the surface of the driving roller (3), the adjusting frame (6) is mounted on the supporting frame (1), the driving mechanism is mounted on the adjusting frame (6), the pressure plate (7) is connected on the mounting mechanism, the pressure plate (7) is pressed on the bearing (8), and the side faces of the bearing (8) are attached to the side faces of a plate.
2. The device for forming a physiotherapy electrode piece according to claim 1, characterized in that: the driving mechanism comprises a speed reducer (9) and a motor (10), the speed reducer (9) is arranged on the supporting frame (1), and the motor (10) is connected to the speed reducer (9) in a matching mode.
3. The device for forming a physiotherapy electrode piece according to claim 2, characterized in that: the stretching end of the speed reducer (9) is provided with a belt (11), and two ends of the belt (11) are respectively meshed with the stretching end of the speed reducer (9) and the driving roller (3).
4. The device for forming a physiotherapy electrode piece according to claim 1, characterized in that: an adjusting frame (6) is arranged on the supporting frame (1), a plurality of guide rods (12) are arranged on the adjusting frame (6), sliding blocks (13) are arranged on the guide rods (12) in a sliding mode, and plates are placed on the sliding blocks (13).
5. The device for forming a physiotherapy electrode piece according to claim 4, characterized in that: the two-way screw (14) is rotationally arranged on the adjusting frame (6), two ends of the two-way screw (14) are respectively connected to the two sliding blocks (13) in a reverse threaded mode, a hand wheel (15) is arranged on the two-way screw (14), and the hand wheel (15) and the two-way screw (14) are coaxially arranged.
6. The device for forming a physiotherapy electrode piece according to claim 5, characterized in that: the mounting mechanism comprises a fixed sleeve (16) and an inserting rod (17), the fixed sleeve (16) is mounted on the sliding block (13), the inserting rod (17) is slidably connected in the fixed sleeve (16), the pressure plate (7) is mounted on the inserting rod (17), and the bearing (8) is sleeved on the inserting rod (17).
7. The device for forming a physiotherapy electrode piece according to claim 6, characterized in that: a plurality of one-way sheets (18) are arranged on the inner wall of the fixed sleeve (16), a plurality of one-way grooves (19) are formed in the inserting rod (17), the one-way sheets (18) are clamped on the one-way grooves (19), a sliding groove (20) is formed in the inserting rod (17), the sliding sleeve (23) is connected in the sliding groove (20) in a sliding mode, an unwinding ring (21) is arranged on the sliding sleeve (23), and the unwinding ring (21) is sleeved on the inserting rod (17).
8. The device for forming a physiotherapy electrode piece according to claim 7, characterized in that: a spring (22) is arranged in the fixed sleeve (16), and two ends of the spring (22) are respectively abutted in the inserting rod (17) and the fixed sleeve (16).
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221605243U true CN221605243U (en) | 2024-08-27 |
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| Date | Code | Title | Description |
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| GR01 | Patent grant |