CN221560112U - Numerical control friction welding equipment for plastic carrier roller bearing seat - Google Patents
Numerical control friction welding equipment for plastic carrier roller bearing seat Download PDFInfo
- Publication number
- CN221560112U CN221560112U CN202323604544.2U CN202323604544U CN221560112U CN 221560112 U CN221560112 U CN 221560112U CN 202323604544 U CN202323604544 U CN 202323604544U CN 221560112 U CN221560112 U CN 221560112U
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- CN
- China
- Prior art keywords
- fixedly connected
- lathe bed
- bearing seat
- servo motor
- friction welding
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- 238000003466 welding Methods 0.000 title claims abstract description 27
- 229920003023 plastic Polymers 0.000 title claims abstract description 22
- 239000004033 plastic Substances 0.000 title claims abstract description 22
- 230000001360 synchronised effect Effects 0.000 claims abstract description 18
- 230000001939 inductive effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 6
- 238000003754 machining Methods 0.000 abstract description 5
- 230000001681 protective effect Effects 0.000 abstract description 5
- 230000010485 coping Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The utility model relates to the technical field of carrier roller processing, in particular to a plastic carrier roller bearing seat numerical control friction welding device which comprises a lathe bed and a main control cabinet, wherein the upper surface of the lathe bed is fixedly connected with a protective cover, and the outer surface of the protective cover is fixedly connected with an operation support. According to the utility model, the high-speed rotating bearing seat and the carrier roller tube body are subjected to friction welding, so that the strength is high after welding, the welding is firm and reliable, and the use requirement can be met. The hydraulic synchronous clamp is used for clamping, the center is automatically aligned, two ends of a workpiece are welded at the same time during one-time machining, the coaxiality is improved, and the machining efficiency is improved. When coping with the carrier rollers with different diameters, the carrier rollers can be directly processed without debugging tools, and the carrier rollers with different lengths can be automatically adapted to the input size of the operation panel without manual debugging. The manual debugging errors are reduced, and the time and labor are wasted. The welding process has no welding material and low cost.
Description
Technical Field
The utility model relates to the technical field of carrier roller processing, in particular to numerical control friction welding equipment for a plastic carrier roller bearing seat.
Background
The carrier roller is mainly a main component of a carrying conveyer belt of a belt conveyer and mainly comprises a pipe body, a bearing seat, a bearing, a central shaft and a seal.
Most of the existing carrier rollers are steel welding carrier rollers, the types are more, the processing cost is higher, the process is complex, the processing cost and the process are reduced due to the appearance of the novel plastic carrier rollers, the novel plastic carrier rollers can replace steel carrier rollers in certain applications, the equipment mainly solves the problem that the novel plastic carrier roller bearing seat cannot be welded, and the novel plastic carrier roller bearing seat can be used for plastic carrier rollers with various diameters.
Disclosure of utility model
The utility model aims to provide numerical control friction welding equipment for a plastic carrier roller bearing seat, which solves the problem that the novel plastic carrier roller bearing seat in the background art cannot be welded and can be used for plastic carrier rollers with various diameters.
In order to achieve the above purpose, the technical scheme includes that the numerical control friction welding device for the plastic carrier roller bearing seat comprises a lathe bed and a main control cabinet, wherein a protective cover is fixedly connected to the upper surface of the lathe bed, an operation support is fixedly connected to the outer surface of the protective cover, a main supporting plate is slidably connected to the upper surface of the lathe bed, a small supporting plate is connected to the upper surface of the lathe bed, a clamp I is fixedly connected to the upper surface of the small supporting plate, a workpiece body is movably connected to the inner side of the clamp I, a linear guide rail is fixedly connected to one side, close to the clamp I, of the upper surface of the lathe bed, a main supporting plate is fixedly connected to one end, far away from the main control cabinet, a main shaft servo motor is fixedly connected to the upper surface of the main supporting plate, a rotary hydraulic cylinder is connected to an output shaft of the main shaft servo motor, and a main shaft power head is slidably connected to the outer surface of the rotary hydraulic cylinder.
Preferably, the lower extreme fixedly connected with layer board servo motor that the lathe bed upper surface is close to the main layer board, layer board servo motor's output shaft has main layer board ball screw, the left end fixedly connected with cylinder positioner that the lathe bed upper surface is close to the work piece body, the surface fixedly connected with bearing frame frock of rotatory pneumatic cylinder, the surface fixedly connected with bearing frame body of bearing frame frock, the upper end of lathe bed is provided with the connecting rod, the lower surface fixedly connected with synchronous clamp of little layer board, the side fixedly connected with cable of lathe bed, the lower surface inboard rotation of little layer board is connected with little layer board ball screw.
Preferably, a PLC control system is arranged in the main control cabinet, and the program is programmed in advance, so that an automatic circulation program is arranged in the PLC system, and when the same batch of workpieces are processed, the workpieces and bearing seat bodies at the two ends can be directly put in, and then a circulation start button is pressed. When workpieces with different lengths are processed, the lengths of the workpieces are only required to be input into the operation panel, and each supporting plate can automatically move to a processing position according to the setting.
Preferably, the main shaft servo motor and the supporting plate servo motor respectively drive the main supporting plate to corresponding working positions automatically through the screw rod, the function of the main shaft servo motor and the supporting plate servo motor is to rotate in place through pressing the positioning button of the operation panel, then a worker puts the workpiece body at one position of the clamp, the left end of the workpiece body abuts against the positioning device of the cylinder, the clamping button is pressed, the clamp action is synchronized, and the workpiece body is clamped,
Preferably, the synchronous clamp is provided with an inductive switch, and the clamping rear cylinder positioning device automatically returns to the original position, so that the operation of resetting is not needed manually, and the machining efficiency is improved.
Preferably, the bearing seat body is respectively placed on bearing seat tools at two ends, the bearing seat tools are tensioned through the rotary hydraulic cylinder, the bearing seat tools are fixed after tensioning, the bearing seat tools are used for simultaneously starting the spindle servo motors at two ends to rotate at the rated rotating speed of 1500r/min, the spindle power heads are driven to rotate through the synchronous belts, the bearing seat tools are driven to rotate at high speed, the supporting plate servo motors drive the supporting plate to work through the ball screw of the main supporting plate to weld, the second is kept after welding, the rotary hydraulic cylinders at two ends are loosened, the main supporting plate is retracted to the original position, the two synchronous clamps are loosened, and the workpiece is taken out.
Compared with the prior art, the utility model has the beneficial effects that:
The equipment solves the difficult problem that the plastic carrier roller bearing seat cannot be welded, and the welded plastic carrier roller bearing seat is high in strength, firm and reliable after being welded through friction welding of the high-speed rotating bearing seat and the carrier roller pipe body, so that the equipment can meet the use requirement. The hydraulic synchronous clamp is used for clamping, the center is automatically aligned, two ends of a workpiece are welded at the same time during one-time machining, the coaxiality is improved, and the machining efficiency is improved. When coping with the carrier rollers with different diameters, the carrier rollers can be directly processed without debugging tools, and the carrier rollers with different lengths can be automatically adapted to the input size of the operation panel without manual debugging. The manual debugging errors are reduced, and the time and labor are wasted. The welding process has no welding material and low cost. The servo motors drive the main shafts at two ends, so that the torque is high, the processing is stable and the efficiency is high. The hydraulic tensioning device is arranged at the back, so that the clamping time of the workpiece is reduced, the workpiece is only required to be placed on a corresponding tool, manual clamping is not required, and the safety and the efficiency are greatly improved.
Drawings
FIG. 1 is a schematic perspective view of the structure of the present utility model;
FIG. 2 is a schematic plan view of a part of the lathe bed in FIG. 1, which is a structural diagram of the present utility model;
FIG. 3 is a schematic plan view of a front view structure of the present utility model;
fig. 4 is a top plan perspective view of the present utility model.
In the figure: 1. a bed body; 2. a master control cabinet; 3. an operation support; 4. a protective cover; 5. a main pallet; 6. a first clamp; 7. a workpiece body; 8. a linear guide rail; 9. a spindle power head; 10. a synchronous belt; 11. a rotary hydraulic cylinder; 12. a spindle servo motor; 13. a pallet servo motor; 14. a main supporting plate ball screw; 15. a cylinder positioning device; 16. bearing seat tooling; 17. a bearing housing body; 18. a connecting rod; 19. a small supporting plate; 20. synchronizing the clamps; 21. a cable; 22. ball screw with small supporting plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, an embodiment of the present utility model is provided:
The utility model provides a plastics bearing roller bearing frame numerical control friction welding equipment, including lathe bed 1 and master control cabinet 2, the upper surface fixedly connected with protection casing 4 of lathe bed 1, the surface fixedly connected with operation support 3 of protection casing 4, the upper surface sliding connection of lathe bed 1 has main layer board 5, the upper surface setting of lathe bed 1 connects little layer board 19, the upper surface fixedly connected with anchor clamps one 6 of little layer board 19, the inboard swing joint of anchor clamps one 6 has work piece body 7, one side fixedly connected with linear guide 8 that is close to anchor clamps one 6 of lathe bed 1 upper surface, the one end fixedly connected with main layer board 5 that master control cabinet 2 was kept away from to lathe bed 1 upper surface, the upper surface fixedly connected with main layer board 5 has main shaft servo motor 12, the output shaft of main shaft servo motor 12 has rotatory pneumatic cylinder 11, the surface sliding connection of rotatory pneumatic cylinder 11 has main shaft unit head 9.
Further, the lower extreme fixedly connected with layer board servo motor 13 that the lathe bed 1 upper surface is close to main layer board 5, the output shaft of layer board servo motor 13 is connected with main layer board ball screw 14, the left end fixedly connected with cylinder positioner 15 that the lathe bed 1 upper surface is close to work piece body 7, the surface fixedly connected with bearing frame frock 16 of rotatory pneumatic cylinder 11, the surface fixedly connected with bearing frame body 17 of bearing frame frock 16, the upper end of lathe bed 1 is provided with and is connected with connecting rod 18, the lower surface fixedly connected with synchronous clamp 20 of little layer board 19, the side fixedly connected with cable 21 of lathe bed 1, the lower surface inboard rotation of little layer board 19 is connected with little layer board ball screw 22, establish PLC control system in the master control cabinet 2, the procedure is compiled in advance and is accomplished, its effect is that the PLC system is equipped with automatic circulation procedure in, when processing same batch work piece and both ends bearing frame body 17 can be directly put into, press the circulation start button. When workpieces with different lengths are processed, the lengths of the workpieces are only required to be input into the operation panel, and each supporting plate can automatically move to a processing position according to the setting.
Further, the main shaft servo motor 12 and the supporting plate servo motor 13 respectively move to corresponding working positions automatically through the main supporting plate 5 by the screw rod, the function is that the cylinder positioning device 15 rotates to the right by pressing the positioning button of the operation panel, then a worker puts the workpiece body 7 at one 6 position of the clamp, the left end is close to the cylinder positioning device 15, the clamping button is pressed, the synchronous clamp 20 acts, the workpiece body 7 is clamped, the synchronous clamp 20 is provided with an inductive switch, and the cylinder positioning device 15 automatically returns after clamping, so that the reset operation is not needed manually, and the processing efficiency is improved.
Further, the bearing seat bodies 17 are respectively placed on the bearing seat tools 16 at two ends, the bearing seat tools 16 are tensioned through the rotary hydraulic cylinders 11, the bearing seat tools 16 are fixed after tensioning, the two-end main shaft servo motor 12 is started to rotate at the rated rotating speed of 1500r/min, the main shaft power head 9 is driven to rotate through the synchronous belt 10, the bearing seat tools 16 are driven to rotate at a high speed, the supporting plate servo motor 13 drives the supporting plate to work through the main supporting plate ball screw 14, welding is carried out, the welding is kept for 3 seconds after the welding is finished, the two-end rotary hydraulic cylinders 11 are loosened, the main supporting plate 5 is retracted to the original position, the two synchronous clamps 20 are loosened, and the workpiece is taken out.
Working principle: the PLC control system is arranged in the main control cabinet, the program is programmed in advance, the internal structure is not described here, the hydraulic station is started after the power is firstly electrified, the air source is opened, the operation is operated by a professional in the field, details are not described here, the length of a carrier roller is input through an operation panel on the operation support 3, after the length is determined, the main support plate 5 is respectively driven by a spindle servo motor 12 and a support plate servo motor 13 through screw rods to automatically move to corresponding working positions, an operation panel positioning button is pressed, an air cylinder positioning device 15 rotates in place, then a worker places a workpiece body 7 at a position of a clamp 6, the left end is close to the air cylinder positioning device 15, the clamping button is pressed, a synchronous clamp 20 acts, an induction switch is arranged at the position of the synchronous clamp 20, the air cylinder positioning device 15 automatically returns, the bearing seat bodies 17 are respectively placed at two ends of the bearing seat tool 16, the bearing seat tool 16 is tensioned through the rotary hydraulic cylinder 11, the bearing seat tool 1500 is fixed after the tensioning tool is tensioned, and simultaneously the spindle servo motor 12 at two ends is started to rotate at rated rotation speed r/min, and the spindle power head 9 is driven to rotate through the synchronous belt 10. Thereby drive bearing frame frock 16 high-speed rotation, pallet servo motor 13 drives pallet worker through main pallet ball screw 14 and advances, welds, keeps 3 seconds after the welding, and both ends rotary hydraulic cylinder 11 unclamp, and main pallet 5 returns the home position, and two synchronous anchor clamps 20 unclamp, take out the work piece.
An automatic circulation program is arranged in the PLC system, and when the same batch of workpieces are processed, the workpieces and the bearing seat bodies 17 at the two ends can be directly put into the PLC system, and then a circulation start button is pressed. When workpieces with different lengths are processed, the lengths of the workpieces are only required to be input into the operation panel, and each supporting plate can automatically move to a processing position according to the setting.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides a plastics bearing roller bearing frame numerical control friction welding equipment, includes lathe bed (1) and master control cabinet (2), its characterized in that: the utility model discloses a machine tool, including lathe bed (1), upper surface fixedly connected with protection casing (4), the surface fixedly connected with operation support (3) of protection casing (4), the upper surface fixedly connected with main pallet (5) of lathe bed (1), the upper surface of lathe bed (1) sets up and connects little layer board (19), the upper surface fixedly connected with anchor clamps (6) of little layer board (19), the inboard swing joint of anchor clamps (6) has work piece body (7), one side fixedly connected with linear guide rail (8) that the upper surface of lathe bed (1) is close to anchor clamps (6), the one end fixedly connected with main pallet (5) that the upper surface of lathe bed (1) was kept away from master control cabinet (2), the upper surface fixedly connected with main shaft servo motor (12) of main shaft servo motor (12), the output shaft of main shaft servo motor (12) has rotary hydraulic cylinder (11), the surface sliding connection of rotary hydraulic cylinder (11) has main shaft power head (9).
2. The plastic carrier roller bearing block numerical control friction welding device as claimed in claim 1, wherein: the utility model discloses a lathe is characterized by comprising a lathe bed (1), a main pallet (5) and a rotary hydraulic cylinder (11), wherein the upper surface of the lathe bed (1) is close to the lower extreme fixedly connected with pallet servo motor (13) of the main pallet (5), the output shaft of pallet servo motor (13) is connected with main pallet ball screw (14), the left end fixedly connected with cylinder positioning device (15) of the upper surface of the lathe bed (1) close to the workpiece body (7), the outer surface fixedly connected with bearing frame frock (16) of the rotary hydraulic cylinder (11), the outer surface fixedly connected with bearing frame body (17) of bearing frame frock (16), the upper end of lathe bed (1) is provided with connecting rod (18), the lower surface fixedly connected with synchronizing fixture (20) of little layer board (19), the side fixedly connected with cable (21) of lathe bed (1), the lower surface inboard rotation of little layer board (19) is connected with little layer board ball screw (22).
3. The plastic carrier roller bearing block numerical control friction welding device as claimed in claim 2, wherein: a PLC control system is arranged in the main control cabinet (2), and the program is programmed in advance.
4. A plastic idler bearing block digitally controlled friction welding apparatus according to claim 3, wherein: the main shaft servo motor (12) and the supporting plate servo motor (13) respectively drive the supporting plates (5) to corresponding working positions automatically through screw rods.
5. The plastic carrier roller bearing block numerical control friction welding device as claimed in claim 4, wherein: an inductive switch is arranged at the synchronous clamp (20), and the clamping rear cylinder positioning device (15) automatically returns.
6. The plastic carrier roller bearing block numerical control friction welding device as claimed in claim 5, wherein: the bearing seat body (17) is respectively placed on bearing seat tools (16) at two ends, the bearing seat tools (16) are tensioned through the rotary hydraulic cylinder (11), and the bearing seat tools (16) are fixed after tensioning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323604544.2U CN221560112U (en) | 2023-12-28 | 2023-12-28 | Numerical control friction welding equipment for plastic carrier roller bearing seat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323604544.2U CN221560112U (en) | 2023-12-28 | 2023-12-28 | Numerical control friction welding equipment for plastic carrier roller bearing seat |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221560112U true CN221560112U (en) | 2024-08-20 |
Family
ID=92267058
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323604544.2U Active CN221560112U (en) | 2023-12-28 | 2023-12-28 | Numerical control friction welding equipment for plastic carrier roller bearing seat |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221560112U (en) |
-
2023
- 2023-12-28 CN CN202323604544.2U patent/CN221560112U/en active Active
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