CN221529696U

CN221529696U - Winding device

Info

Publication number: CN221529696U
Application number: CN202420070746.9U
Authority: CN
Inventors: 邰悦怡; 叶立阳
Original assignee: Maikun Suzhou Engineering Technology Co ltd
Current assignee: Maikun Suzhou Engineering Technology Co ltd
Priority date: 2024-01-11
Filing date: 2024-01-11
Publication date: 2024-08-13
Anticipated expiration: 2034-01-11

Abstract

The utility model discloses a winding device, and belongs to the technical field of mechanical automation. The wire winding device comprises a wire outlet module, a wire outlet end supporting seat and wire releasing equipment, wherein the wire releasing equipment is arranged on the wire outlet end supporting seat and can move relative to the wire outlet end supporting seat; the wire inlet module comprises a wire inlet end supporting seat, wire collecting equipment and a wire guide mechanism, wherein the wire collecting equipment is arranged on the wire inlet end supporting seat, and the wire guide mechanism is arranged on the wire inlet end supporting seat and can move relative to the wire inlet end supporting seat; the paying-off device and the wire guide mechanism are electrically connected with the electric control cabinet and are configured to synchronously reciprocate along a first direction. The utility model improves the winding efficiency, avoids the risk of breakage of transverse bending of the wire rod, and is beneficial to mass production.

Description

Winding device

Technical Field

The utility model relates to the technical field of mechanical automation, in particular to a winding device.

Background

The coil is generally formed by a plurality of turns of wires around a concentric shaft, and is widely applied to the fields of electronics, communication, electric power, machinery, traffic and the like, and is one of indispensable elements in modern technology. The wire rod of the coil has the characteristics of brittle material, easy damage and no excessive bending. The winding device in the existing market is usually completed by equipment and manpower, the winding needs to be stopped after a certain distance, the wires at the wire outlet end and the wire inlet end are aligned by manual adjustment, the winding is performed again, the winding efficiency is reduced, and the mass production is not facilitated.

For this reason, it is desirable to provide a winding device to solve the above-mentioned problems.

Disclosure of utility model

The utility model aims to provide a winding device which improves the automatic winding efficiency of a coil and avoids breakage of transverse bending of a wire.

In order to achieve the above object, the following technical scheme is provided:

A winding apparatus comprising:

The wire outlet module comprises a wire outlet end supporting seat and wire outlet equipment, wherein the wire outlet equipment is arranged on the wire outlet end supporting seat and can move relative to the wire outlet end supporting seat;

The wire inlet module comprises a wire inlet end supporting seat, wire collecting equipment and a wire guide mechanism, wherein the wire collecting equipment is arranged on the wire inlet end supporting seat, and the wire guide mechanism is arranged on the wire inlet end supporting seat and can move relative to the wire inlet end supporting seat;

The paying-off device and the wire guide mechanism are electrically connected with the electric control cabinet and are configured to synchronously reciprocate along a first direction; the wire outlet module and the wire inlet module are sequentially arranged along the conveying direction of the wire, the paying-off equipment and the wire collecting equipment are both configured to be used for placing a spool and a winding framework, and the wire guide mechanism is configured to be used for leading the wire on the paying-off equipment into the winding framework of the wire collecting equipment from the wire outlet end and fixing the wire.

As an alternative of the winding device, the winding device further comprises a clamping module arranged between the outgoing line module and the incoming line module, the clamping module comprises clamping equipment and a clamping support seat, the clamping equipment is arranged on the clamping support seat and can move relative to the outgoing line end support seat, the clamping equipment is electrically connected with the electric control cabinet, and the clamping equipment is configured to reciprocate synchronously with the paying-off equipment and the wire guide mechanism along the first direction.

As the alternative scheme of winding device, the centre gripping module still includes driving motor and lead screw, driving motor set up in on the centre gripping supporting seat, the lead screw rotate set up in centre gripping supporting seat and one end with driving motor transmission is connected, clamping equipment's bottom is provided with first sliding seat, the lead screw with first sliding seat screw thread transmission is connected.

As an alternative of the winding device, the clamping support seat is provided with a first guide rail extending along the first direction, and the first sliding seat is slidably connected with the first guide rail.

As an alternative scheme of the winding device, a first guide roller assembly and a second guide roller assembly are arranged on the clamping device at intervals, rollers of the first guide roller assembly are arranged in the vertical direction, and rollers of the second guide roller assembly are arranged in the horizontal direction.

As an alternative of the winding device, a third guide roller assembly is rotatably arranged at the tail of the clamping device, and rollers of the third guide roller assembly are arranged in the vertical direction.

As an alternative scheme of the winding device, the wire outlet end supporting seat is provided with a second guide rail extending along the first direction, the bottom of the paying-off device is provided with a second sliding seat, and the second sliding seat is in sliding connection with the second guide rail.

As an alternative scheme of the winding device, a plurality of first mounting support plates are arranged on the outer wall surface of the wire outlet end supporting seat, and a plurality of first connecting holes are formed in the first mounting support plates.

As an alternative scheme of the winding device, a third guide rail extending along the first direction is arranged on the wire inlet end supporting seat, a third sliding seat is arranged at the bottom of the wire guide mechanism, and the third sliding seat is in sliding connection with the third guide rail.

As an alternative scheme of the winding device, a plurality of second installation support plates are arranged on the outer wall surface of the wire inlet end support seat, and a plurality of second connecting holes are formed in the second installation support plates.

Compared with the prior art, the utility model has the beneficial effects that:

The wire winding device provided by the utility model is sequentially provided with the wire outlet module and the wire inlet module along the conveying direction of wires, the wire paying-off equipment and the wire inlet module of the wire outlet module are respectively provided with a spool and a wire winding framework, and the wires on the wire paying-off equipment are led into the wire winding framework of the wire receiving equipment of the wire inlet end from the wire outlet end through the wire guide mechanism and are fixed. Wherein, because wire guide mechanism can remove relative inlet wire end supporting seat, be convenient for coil wire rod with spiral mode. The paying-off device and the wire guide mechanism are configured to synchronously reciprocate along the first direction through the electric control cabinet, the wire is in a straight line state in the process of conveying the wire, the risk of transverse bending and breakage of the wire due to the fact that the wire guide mechanism and the paying-off device are not in the same horizontal line is avoided, mass production of coils is facilitated, and production efficiency and product quality are improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following description will briefly explain the drawings needed in the description of the embodiments of the present utility model, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to the contents of the embodiments of the present utility model and these drawings without inventive effort for those skilled in the art.

FIG. 1 is a schematic diagram of a winding apparatus according to an embodiment of the present utility model;

FIG. 2 is a front view of a winding device according to an embodiment of the present utility model;

Fig. 3 is a top view of a winding device according to an embodiment of the present utility model (a clamping device of the clamping module is not shown).

Reference numerals:

100. An outgoing line module; 200. a wire inlet module; 300. an electric control cabinet; 400. a clamping module; 500. a wire rod; 600. a wire slot;

101. A wire outlet end supporting seat; 1011. a second guide rail; 1012. a first mounting bracket; 102. paying-off equipment; 1021. a second sliding seat;

201. A wire inlet end supporting seat; 2011. a third guide rail; 2012. a second mounting support plate; 202. a wire-rewinding device; 203. a wire guide mechanism; 2031. a third sliding seat;

401. A clamping device; 4011. a first sliding seat; 4012. a first guide roller assembly; 4013. a second guide roller assembly; 4014. a third guide roller assembly; 402. clamping the supporting seat; 4021. a first guide rail; 403. a driving motor; 404. and (5) a screw rod.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, are merely for convenience of describing the present utility model and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.

In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed", "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally connected; it may be a mechanical connection that is made, or may be an electrical connection. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.

In order to improve the automatic winding efficiency of the coil, avoid the risk of breakage of the transverse bending of the wire, and facilitate mass production of the coil, the embodiment provides a winding device, and the details of the embodiment are described in detail below with reference to fig. 1 to 3. The first direction and the horizontal direction mentioned in the present embodiment each refer to the X direction in fig. 1, and the vertical direction refers to the Y direction in fig. 1.

As shown in fig. 1, the wire winding device is sequentially provided with an outgoing line module 100, a clamping module 400, an electric control cabinet 300 and an incoming line module 200 along the conveying direction of the wire 500.

The wire outlet module 100 includes a wire outlet end support seat 101 and a wire outlet device 102, wherein the wire outlet device 102 is disposed on the wire outlet end support seat 101, and the wire outlet device 102 can move relative to the wire outlet end support seat 101. The wire inlet module 200 comprises a wire inlet end supporting seat 201, wire receiving equipment 202 and a wire guide mechanism 203, wherein the wire receiving equipment 202 is arranged on the wire inlet end supporting seat 201, the wire guide mechanism 203 is arranged on the wire inlet end supporting seat 201, and the wire guide mechanism 203 can move relative to the wire inlet end supporting seat 201. The payout device 102 and the wire guide 203 are each electrically connected to the electronic control cabinet 300, and the payout device 102 and the wire guide 203 are configured to reciprocate synchronously in a first direction. The wire-out module 100 and the wire-in module 200 are sequentially arranged along the conveying direction of the wires, the wire-releasing device 102 and the wire-receiving device 202 are configured to be used for placing a spool and a wire-winding framework, and the wire-guiding mechanism 203 is configured to be used for guiding the wires on the wire-releasing device 102 from the wire-out end to the wire-winding framework of the wire-receiving device 202 and fixing the wires. Specifically, the wires adopted by the wire outgoing module 100, the clamping module 400 and the wire incoming module 200 in electric connection with the electric control cabinet 300 are paved in the wire slot 600, so that the wires are convenient to be regular and store, the various wires are prevented from being randomly distributed, and the use safety is improved.

In short, the wire winding device provided by the utility model is sequentially provided with the wire outlet module 100 and the wire inlet module 200 along the conveying direction of the wire 500, the wire paying-off device 102 and the wire inlet module 200 of the wire outlet module 100 are respectively provided with a spool and a wire winding framework, and the wire 500 on the wire paying-off device 102 is led into the wire winding framework of the wire receiving device 202 of the wire inlet end from the wire outlet end through the wire guide mechanism 203 and is fixed. Wherein the wire rod 500 is conveniently wound in a spiral manner because the wire guide 203 can move relative to the wire inlet end supporting seat 201. The payout device 102 and the wire guide 203 are configured to reciprocate synchronously in a first direction by the electronic control cabinet 300. In the process of conveying the wire 500, the wire 500 is in a straight line state, the risk of transverse bending and breakage of the wire 500 due to the fact that the wire guide mechanism 203 and the paying-off device 102 are not in the same horizontal line is avoided, and batch production of coils is achieved.

Further, the clamping module 400 is disposed between the wire outlet module 100 and the wire inlet module 200, so as to facilitate lifting the wire 500 upwards, and avoid sagging and shaking of the wire 500 during conveying due to overlarge spans of the wire outlet module 100 and the wire inlet module 200. Specifically, as shown in fig. 1 and 2, the clamping module 400 includes a clamping device 401 and a clamping support base 402, the clamping device 401 is disposed on the clamping support base 402 and the clamping device 401 can move relative to the wire outlet end support base 101, the clamping device 401 is electrically connected to the electronic control cabinet 300, and the clamping device 401 is configured to reciprocate synchronously with the wire paying-out device 102 and the wire guide mechanism 203 along the first direction.

Further, as shown in fig. 2 in combination with fig. 3, the clamping module 400 further includes a driving motor 403 and a screw 404, the driving motor 403 is disposed on the clamping support base 402, the screw 404 is rotatably disposed on the clamping support base 402, one end of the screw is in transmission connection with the driving motor 403, a first sliding base 4011 is disposed at the bottom of the clamping device 401, and the screw 404 is in threaded transmission connection with the first sliding base 4011. Preferably, the driving motor 403 is a servo motor, and drives the clamping device 401 on the first sliding seat 4011 to move along the first direction by the servo motor, so as to ensure that the wire 500 is in a horizontal straight line state.

Further, as shown in fig. 3, the clamping support base 402 is provided with a first rail 4021 extending along a first direction, and the first sliding base 4011 is slidably connected to the first rail 4021. Specifically, two first rails 4021 are provided in parallel and at an interval on the clip support base 402.

Further, as shown in fig. 1 in combination with fig. 2, a first guide roller assembly 4012 and a second guide roller assembly 4013 are disposed on the clamping device 401 at intervals, rollers of the first guide roller assembly 4012 are disposed in a vertical direction, and rollers of the second guide roller assembly 4013 are disposed in a horizontal direction. Through first guide roll subassembly 4012 and second guide roll subassembly 4013, be convenient for lift spacing about wire rod 500, avoid rocking of wire rod 500.

Further, the tail of the clamping device 401 is rotatably provided with a third guide roller assembly 4014, and rollers of the third guide roller assembly 4014 are arranged in the vertical direction. Through addding third guide roll subassembly 4014, when clamping device 401 and unwrapping wire equipment 102 have the sideslip error of first direction, through the swing of third guide roll subassembly 4014 and then trigger signal, make automatically controlled cabinet control clamping device 401 sideslip be used for making up the error, avoid wire rod 500 to be broken by hard. Specifically, during the conveying process, the wire 500 sequentially passes through the third guide roller assembly 4014, the first guide roller assembly 4012, and the second guide roller assembly 4013.

Further, a second guide rail 1011 extending along the first direction is provided on the wire outlet support 101, a second slide seat 1021 is provided at the bottom of the wire paying-off device 102, and the second slide seat 1021 is slidably connected with the second guide rail 1011. By additionally providing the second sliding seat 1021 and the second guide rail 1011, the paying-off device 102 can slide relative to the wire outlet end supporting seat 101 conveniently, and friction force is reduced.

Further, the outer wall surface of the outlet support base 101 is provided with a plurality of first mounting support plates 1012, and the first mounting support plates 1012 are provided with a plurality of first connection holes. When the position of the wire outlet end supporting seat 101 needs to be fixed, the wire outlet end supporting seat 101 is ensured not to change by adopting the fastener to penetrate through the first connecting hole of the first mounting support plate 1012 to be connected with the ground.

Further, a third guide rail 2011 extending along the first direction is disposed on the wire-feeding end supporting seat 201, a third sliding seat 2031 is disposed at the bottom of the wire guide mechanism 203, and the third sliding seat 2031 is slidably connected with the third guide rail 2011. By adding the third sliding seat 2031 and the third guide rail 2011, the wire guide mechanism 203 can slide relative to the wire inlet end supporting seat 201, and friction force is reduced.

Further, a plurality of second mounting brackets 2012 are disposed on the outer wall surface of the wire inlet support 201, and a plurality of second connection holes are formed on the second mounting brackets 2012. When the position of the wire inlet support seat 201 needs to be fixed, the fastener is adopted to pass through the second connecting hole of the second mounting support plate 2012 to be connected with the ground, so that the position of the wire inlet support seat 201 is ensured not to change.

In summary, the clamping module 400 of the winding device and the paying-off device 102 of the wire outlet module 100 can synchronously and independently move left and right, the position of each coil of the wire 500 can be automatically adjusted, the wire 500 at the front end and the rear end is ensured to be on the same straight line, the downtime is reduced, the manpower requirement and the intervention are reduced, and the efficiency and the quality are improved.

In the winding process, since the wire 500 is wound on the framework in a spiral manner, the wire inlet support 201 is fixed, the wire guide mechanism on the wire inlet support 201 is manually arranged to automatically adjust according to the distance between turns of the wire 500, the clamping module 400 moves to move through the movement of the third guide roller assembly 4014 at the tail part, and the paying-off equipment 102 on the wire outlet support 101 moves through manually setting the distance between turns of the wire 500, so that the wire 500 is prevented from being transversely pulled, manual intervention is reduced, and damage to the wire 500 is prevented.

Note that the above is only a preferred embodiment of the present utility model and the technical principle applied. It will be understood by those skilled in the art that the present utility model is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the utility model. Therefore, while the utility model has been described in connection with the above embodiments, the utility model is not limited to the embodiments, but may be embodied in many other equivalent forms without departing from the spirit or scope of the utility model, which is set forth in the following claims.

Claims

1. Winding device, its characterized in that includes:

The wire outlet module (100) comprises a wire outlet end supporting seat (101) and wire outlet equipment (102), wherein the wire outlet equipment (102) is arranged on the wire outlet end supporting seat (101) and can move relative to the wire outlet end supporting seat (101);

The wire inlet module (200) comprises a wire inlet end supporting seat (201), wire receiving equipment (202) and a wire guide mechanism (203), wherein the wire receiving equipment (202) is arranged on the wire inlet end supporting seat (201), and the wire guide mechanism (203) is arranged on the wire inlet end supporting seat (201) and can move relative to the wire inlet end supporting seat (201);

An electrical control cabinet (300), the paying-off device (102) and the wire guide mechanism (203) are electrically connected with the electrical control cabinet (300), and the paying-off device (102) and the wire guide mechanism (203) are configured to synchronously reciprocate along a first direction; the wire outgoing module (100) and the wire incoming module (200) are sequentially arranged along the conveying direction of wires, the wire paying-off device (102) and the wire collecting device (202) are both configured to be used for placing a spool and a wire winding framework, and the wire guiding mechanism (203) is configured to be used for guiding the wires on the wire paying-off device (102) from a wire outgoing end to the wire winding framework of the wire collecting device (202) and fixing the wires.

2. The wire winding device according to claim 1, further comprising a clamping module (400) arranged between the wire outlet module (100) and the wire inlet module (200), the clamping module (400) comprising a clamping device (401) and a clamping support (402), the clamping device (401) being arranged on the clamping support (402) and being movable relative to the wire outlet support (101), the clamping device (401) being electrically connected to the electrical cabinet (300), the clamping device (401) being configured to reciprocate synchronously with the wire paying-off device (102) and the wire guide mechanism (203) in the first direction.

3. The winding device according to claim 2, wherein the clamping module (400) further comprises a driving motor (403) and a screw (404), the driving motor (403) is disposed on the clamping support base (402), the screw (404) is rotatably disposed on the clamping support base (402) and one end of the screw is in transmission connection with the driving motor (403), a first sliding base (4011) is disposed at the bottom of the clamping device (401), and the screw (404) is in threaded transmission connection with the first sliding base (4011).

4. A winding device according to claim 3, wherein the clamping support (402) is provided with a first rail (4021) extending in the first direction, and the first sliding seat (4011) is slidably connected to the first rail (4021).

5. The winding device according to claim 2, wherein a first guide roller assembly (4012) and a second guide roller assembly (4013) are arranged on the clamping device (401) at intervals, rollers of the first guide roller assembly (4012) are arranged in a vertical direction, and rollers of the second guide roller assembly (4013) are arranged in a horizontal direction.

6. The winding device according to claim 2, characterized in that the tail of the clamping means (401) is rotatably provided with a third guide roller assembly (4014), the rollers of the third guide roller assembly (4014) being arranged in a vertical direction.

7. The wire winding device according to any one of claims 2 to 6, wherein a second guide rail (1011) extending in the first direction is provided on the wire outlet end support base (101), a second slide base (1021) is provided at the bottom of the wire releasing apparatus (102), and the second slide base (1021) is slidably connected with the second guide rail (1011).

8. The wire winding device according to claim 7, wherein a plurality of first mounting support plates (1012) are arranged on the outer wall surface of the wire outlet end supporting seat (101), and a plurality of first connecting holes are formed in the first mounting support plates (1012).

9. The wire winding device according to any one of claims 2 to 6, wherein a third guide rail (2011) extending along the first direction is provided on the wire inlet end support base (201), a third sliding base (2031) is provided at the bottom of the wire guide mechanism (203), and the third sliding base (2031) is slidably connected with the third guide rail (2011).

10. The winding device according to claim 9, wherein a plurality of second mounting support plates (2012) are arranged on the outer wall surface of the wire inlet end supporting seat (201), and a plurality of second connecting holes are formed in the second mounting support plates (2012).