CN221389217U - Mechanical metal gear shaving machine - Google Patents
Mechanical metal gear shaving machine Download PDFInfo
- Publication number
- CN221389217U CN221389217U CN202322850535.5U CN202322850535U CN221389217U CN 221389217 U CN221389217 U CN 221389217U CN 202322850535 U CN202322850535 U CN 202322850535U CN 221389217 U CN221389217 U CN 221389217U
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- workbench
- fixedly arranged
- gear
- rotating
- shaving
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- 239000002184 metal Substances 0.000 title claims abstract description 23
- 238000003754 machining Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses a mechanical metal gear shaving machine, and relates to the technical field of mechanical metal gear machining. The mechanical metal gear shaving machine comprises a workbench, a replacement assembly and an auxiliary assembly, wherein clamping equipment is slidably arranged at the top of the workbench, the top of the workbench is fixedly arranged and a vertical plate are arranged on the workbench, the replacement assembly comprises a rotating column, a disc, a gear, a toothed plate, a rotating column and a shaving cutter, the gear is fixedly arranged on the outer wall of the rotating column, the toothed plate is meshed with the outer wall of the gear, a plurality of groups of rotating columns are rotatably arranged on the front side of the disc, and the shaving cutter is fixedly arranged on the outer wall of the rotating column. Through the setting of change subassembly, through rotating the disc, can change the gear shaving cutter rapidly, when a set of gear shaving cutter wearing and tearing or need change, only need rotate the disc and can take new gear shaving cutter to production position, need not to shut down and wait for manual change, effectual improvement production efficiency.
Description
Technical Field
The utility model relates to the technical field of machining of mechanical metal gears, in particular to a mechanical metal gear shaving machine.
Background
The gear shaving machine uses a gear shaving cutter as a cutter to finish machined gear tooth surfaces, the machining method is called shaving, the gear shaving machine drives a workpiece to freely rotate according to the principle of spiral gear engagement to finish a cylindrical gear, and fine scraps are shaved on the tooth surfaces to correct tooth shapes and improve surface smoothness.
Through exploration and analysis, the following defects exist in actual use:
the shaving machine is needed when the mechanical metal gear is machined, and when the existing partial shaving machine is used, the shaving cutter is replaced according to shaving parameters needed by the gear, the shaving cutter is usually detached, then the shaving cutter needed to be used is installed, the operation is complicated, and the replacing speed is low.
In summary, the present application provides a mechanical metal gear shaving machine to solve the above-mentioned problems.
Disclosure of utility model
The utility model aims to provide a mechanical metal gear shaving machine, which can solve the problems that the gear shaving cutter is replaced according to gear shaving parameters required by gears, the gear shaving cutter is usually detached, and then the gear shaving cutter which is required to be used is installed, so that the operation is complicated, and the replacement speed is low.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a mechanical metal gear shaving machine comprising:
The top of the workbench is provided with clamping equipment in a sliding manner, and the top of the workbench is fixedly provided with a vertical plate;
The replacing assembly is arranged on the workbench and comprises a rotating column, a disc, gears, toothed plates, rotating columns and shaving cutters, wherein the gears are fixedly arranged on the outer wall of the rotating column, the toothed plates are meshed and arranged on the outer wall of the gears, a plurality of groups of rotating columns are rotatably arranged on the front side of the disc, and the shaving cutters are fixedly arranged on the outer wall of the rotating column;
The auxiliary assembly is arranged on the workbench and comprises a movable plate, a motor and a rotating cylinder, the motor is fixedly arranged on the front side of the movable plate, an output shaft of the motor penetrates through the movable plate and is fixedly arranged at one end of the rotating cylinder, and the rotating cylinder is rotatably arranged on the rear side of the movable plate.
Preferably, the replacing assembly further comprises a first hydraulic rod, the top of the workbench is fixedly provided with the first hydraulic rod, the free end of the first hydraulic rod is fixedly arranged with the bottom end of the toothed plate, one end of the rotating column is rotatably arranged with the front side of the vertical plate, the other end of the rotating column is fixedly arranged with the rear side of the disc, the shaving cutter can be quickly replaced through rotating the disc, compared with the traditional mode, the efficiency of manually replacing the shaving cutter is higher, the time and labor cost are saved, when one group of shaving cutters are worn or need to be replaced, the new shaving cutter can be brought to the production position by rotating the disc without stopping to wait for manual replacement, the production efficiency is effectively improved, meanwhile, the plurality of groups of shaving cutters are arranged on the disc, the diversification of the processing technology can be conveniently realized, and the processing requirements of different workpieces can be met through the combination of different shaving cutters, so that the processing mode and the shaving parameters can be flexibly adjusted.
Preferably, the outer wall of the rotary column is provided with a limiting hole.
Preferably, the auxiliary assembly further comprises a sliding block and a bolt, the movable plate is arranged above the workbench, the top of the workbench is provided with a sliding groove, the sliding block is slidably mounted in the sliding groove, the top of the sliding block is fixedly mounted with the bottom of the movable plate, the rotating cylinder is sleeved and mounted on the rotating column, the rotating column is fixedly mounted with the rotating cylinder through the bolt, the shaving cutter is fixed through the bolt, the shaving cutter is tightly connected with the rotating column, stability is maintained, the shaving cutter can be prevented from loosening or shaking when rotating at a high speed, machining precision and quality are ensured, meanwhile, the shaving cutter is more convenient when needing to be replaced in a bolt fixing mode, only the bolt is required to be detached, the new shaving cutter and the old shaving cutter are rotated and replaced, and the bolt is fastened.
Preferably, the top fixed mounting of workstation has the fixed plate, and one side fixed mounting of fixed plate has the second hydraulic stem, and the free end of second hydraulic stem and one side fixed mounting of holding device are convenient for carry out shaving work to the gear of different specifications.
Preferably, a handle is fixedly arranged on the front side of the motor.
Preferably, the shaving cutters are provided with a plurality of groups and are different in size, and the machining requirements of different workpieces can be met through the combination of different shaving cutters, so that the machining mode and shaving parameters can be flexibly adjusted.
Compared with the prior art, the utility model has the beneficial effects that:
(1) According to the mechanical metal gear shaving machine, through the cooperation of the rotating column, the disc, the gear, the first hydraulic rod, the toothed plate, the rotating column and the shaving cutters, the shaving cutters can be quickly replaced through the rotating disc, the efficiency is higher than that of manually replacing the shaving cutters one by one in a traditional mode, time and labor cost are saved, when one group of shaving cutters are worn or need to be replaced, the new shaving cutters can be brought to the production position only by rotating the disc, the machine is not required to be stopped for waiting for manual replacement, the production efficiency is effectively improved, multiple groups of shaving cutters are arranged on the disc, the diversification of processing technology can be conveniently realized, and the processing requirements of different workpieces can be met through the combination of different shaving cutters, so that the processing mode and shaving parameters can be flexibly adjusted.
(2) The mechanical metal gear shaving machine is characterized in that the shaving cutter is tightly connected with the rotating column through the bolt through the matching of the movable plate, the sliding block, the motor, the rotating cylinder and the bolt, stability is kept, the shaving cutter can be prevented from loosening or shaking when rotating at a high speed, machining precision and machining quality are ensured, the shaving cutter is more convenient to replace in the need of replacement through the bolt fixing mode, only the bolt is required to be disassembled, new and old shaving cutters are rotated and replaced, and the bolt is fastened, so that the shaving machine is simpler and faster than other fixing modes.
Drawings
The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a perspective view of the present utility model;
FIG. 3 is a side view of the present utility model;
Fig. 4 is a top view of the present utility model.
Reference numerals: 1. a work table; 2. a clamping device; 3. a riser; 4. rotating the column; 5. a disc; 6. a gear; 7. a first hydraulic lever; 8. a toothed plate; 9. a spin column; 10. shaving cutter; 11. a limiting hole; 12. a movable plate; 13. a slide block; 14. a motor; 15. a rotating cylinder; 16. a bolt; 17. and a second hydraulic rod.
Detailed Description
Referring to fig. 1-4, the present utility model provides a technical solution: the utility model provides a mechanical metal gear shaving machine, including workstation 1, change subassembly and auxiliary assembly, the top slidable mounting of workstation 1 has clamping device 2, the top fixed mounting of workstation 1 has riser 3, change the subassembly setting is on workstation 1, change the subassembly including spliced pole 4, disc 5, gear 6, pinion rack 8, spliced pole 9 and shaving cutter 10, the outer wall fixed mounting of spliced pole 4 has gear 6, pinion rack 8 is installed in the outer wall meshing of gear 6, multiunit spliced pole 9 is installed in the rotation of disc 5 front side, the outer wall fixed mounting of spliced pole 9 has shaving cutter 10, auxiliary assembly sets up on workstation 1, auxiliary assembly is including fly leaf 12, motor 14 and rotating cylinder 15, the front side fixed mounting of fly leaf 12 has motor 14, the output shaft of motor 14 passes fly leaf 12 and the one end fixed mounting of rotating cylinder 15, the rear side rotation of fly leaf 12 is installed and is rotated cylinder 15.
Further, change the subassembly still including first hydraulic stem 7, the top fixed mounting of workstation 1 has first hydraulic stem 7, the fixed mounting of bottom of the free end of first hydraulic stem 7 and pinion rack 8, the one end of rotation post 4 and the front side rotation installation of riser 3, the other end of rotation post 4 and the rear side fixed mounting of disk 5, place the mechanical metal gear that waits to process on clamping device 2 and fix, according to the gear shape of required processing, start first hydraulic stem 7, drive pinion rack 8 through first hydraulic stem 7 and upwards or move down, thereby drive gear 6 and rotate, make the rotation post 4 on gear 6 drive disk 5 rotate, change the position of shaving cutter 10 on disk 5, make the shaving cutter 10 that waits to use rotate to one side of the gear of taking the processing, through rotating disk 5, individual manual change shaving cutter more efficient than traditional mode, time and human cost have been saved, when a set of shaving cutter wearing and tearing or need change, can take new production position to need be taken to change the shaving cutter, can change the shaving cutter with the production efficiency through the change the mode of need not to change, the production efficiency of the shaving cutter is changed, the shaving cutter is changed with the multiple production is realized, the shaving cutter is convenient to change, the shaving cutter is changed through the combination of the need of the disk, and the demand can be changed, and the production has the shaving cutter is changed, the need has 10, and can be changed, and the shaving cutter has 10 to be changed, and the need to be changed, and has flexible, and the gear has the gear.
Still further, the outer wall of the rotary column 9 is provided with a limiting hole 11.
Still further, the auxiliary assembly still includes slider 13 and bolt 16, fly leaf 12 sets up in the top of workstation 1, the spout has been seted up at the top of workstation 1, slidable mounting has slider 13 in the spout, the top of slider 13 and the bottom fixed mounting of fly leaf 12, the cover of rotating cylinder 15 is established and is installed on column 9, column 9 and rotating cylinder 15 pass through bolt 16 fixed mounting, hold the handle and promote fly leaf 12 forward, make column 9 and rotating cylinder 15 are fixed through bolt 16 to the rotating cylinder 15 cover on the fly leaf 12, make it and column 9 zonulae occludens, keep stability, can prevent that shaving cutter 10 from producing to become flexible or rocking when high-speed rotation, ensure the precision and the quality of processing, it is more convenient when changing to make shaving cutter 10 through bolt 16 fixed mode simultaneously, only need dismantle bolt 16, change new and old shaving cutter 10 rotate, and the fastening bolt can, compare other fixed modes more simply and quick.
Further, a fixed plate is fixedly arranged at the top of the workbench 1, a second hydraulic rod 17 is fixedly arranged at one side of the fixed plate, and the free end of the second hydraulic rod 17 is fixedly arranged at one side of the clamping device 2, so that shaving work can be conveniently carried out on gears with different specifications.
Next, a handle is fixedly installed at the front side of the motor 14.
And secondly, the shaving cutters 10 have a plurality of groups and different sizes, and the machining requirements of different workpieces can be met through the combination of different shaving cutters, so that the machining mode and the shaving parameters can be flexibly adjusted.
Working principle: when the shaving cutter is used, a mechanical metal gear to be machined is placed on the clamping device 2 to be fixed, according to the shape of the gear to be machined, the first hydraulic rod 7 is started, the toothed plate 8 is driven to move upwards or downwards through the first hydraulic rod 7, so that the gear 6 is driven to rotate, the rotating column 4 on the gear 6 drives the disc 5 to rotate, the position of the shaving cutter 10 on the disc 5 is replaced, the shaving cutter 10 to be used rotates to one side of the gear with machining, then the handle is held to push the movable plate 12 forwards, the rotating cylinder 15 on the movable plate 12 is sleeved on the rotating column 9, the clamping device 2 is pushed to approach the shaving cutter 10 through the second hydraulic rod 17, finally the motor 14 is started, the rotating cylinder 15 is driven to rotate through the motor 14, and the shaving cutter 10 on the rotating column 9 is driven to rotate, so that the shaving cutter 10 performs shaving operation on the gear.
The embodiments of the present utility model have been described in detail with reference to the accompanying drawings, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present utility model.
Claims (7)
1. A mechanical metal gear shaving machine, comprising:
The clamping device comprises a workbench (1), wherein clamping equipment (2) is slidably arranged at the top of the workbench (1), and a vertical plate (3) is fixedly arranged at the top of the workbench (1);
The replacing assembly is arranged on the workbench (1) and comprises a rotating column (4), a disc (5), gears (6), toothed plates (8), rotating columns (9) and shaving cutters (10), wherein the gears (6) are fixedly arranged on the outer wall of the rotating column (4), the toothed plates (8) are meshed and arranged on the outer wall of the gears (6), a plurality of groups of rotating columns (9) are rotatably arranged on the front side of the disc (5), and the shaving cutters (10) are fixedly arranged on the outer wall of the rotating columns (9);
The auxiliary assembly is arranged on the workbench (1), and comprises a movable plate (12), a motor (14) and a rotating cylinder (15), wherein the motor (14) is fixedly arranged on the front side of the movable plate (12), an output shaft of the motor (14) penetrates through the movable plate (12) and one end of the rotating cylinder (15) to be fixedly arranged, and the rotating cylinder (15) is rotatably arranged on the rear side of the movable plate (12).
2. A mechanical metal gear shaving machine according to claim 1, wherein: the replacing assembly further comprises a first hydraulic rod (7), the first hydraulic rod (7) is fixedly arranged at the top of the workbench (1), the free end of the first hydraulic rod (7) is fixedly arranged at the bottom end of the toothed plate (8), one end of the rotating column (4) is rotatably arranged at the front side of the vertical plate (3), and the other end of the rotating column (4) is fixedly arranged at the rear side of the disc (5).
3. A mechanical metal gear shaving machine according to claim 2, wherein: limiting holes (11) are formed in the outer wall of the rotary column (9).
4. A mechanical metal gear shaving machine according to claim 3, wherein: the auxiliary assembly further comprises a sliding block (13) and a bolt (16), the movable plate (12) is arranged above the workbench (1), a sliding groove is formed in the top of the workbench (1), the sliding block (13) is arranged in the sliding groove in a sliding mode, the top of the sliding block (13) is fixedly arranged at the bottom of the movable plate (12), the rotating cylinder (15) is sleeved on the rotating column (9), and the rotating column (9) and the rotating cylinder (15) are fixedly arranged through the bolt (16).
5. A mechanical metal gear shaving machine according to claim 4 wherein: the top of the workbench (1) is fixedly provided with a fixed plate, one side of the fixed plate is fixedly provided with a second hydraulic rod (17), and the free end of the second hydraulic rod (17) is fixedly arranged on one side of the clamping device (2).
6. A mechanical metal gear shaving machine according to claim 5, wherein: the front side of the motor (14) is fixedly provided with a handle.
7. A mechanical metal gear shaving machine according to claim 6 wherein: the shaving cutters (10) are provided with a plurality of groups and are different in size.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322850535.5U CN221389217U (en) | 2023-10-23 | 2023-10-23 | Mechanical metal gear shaving machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322850535.5U CN221389217U (en) | 2023-10-23 | 2023-10-23 | Mechanical metal gear shaving machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221389217U true CN221389217U (en) | 2024-07-23 |
Family
ID=91931495
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322850535.5U Active CN221389217U (en) | 2023-10-23 | 2023-10-23 | Mechanical metal gear shaving machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221389217U (en) |
-
2023
- 2023-10-23 CN CN202322850535.5U patent/CN221389217U/en active Active
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