CN2213414Y

CN2213414Y - Shop-traveller type automatic turning machine for compost

Info

Publication number: CN2213414Y
Application number: CN 95201715
Authority: CN
Inventors: 黄德桂
Original assignee: Individual
Current assignee: Individual
Priority date: 1995-01-24
Filing date: 1995-01-24
Publication date: 1995-11-29
Anticipated expiration: 2005-01-24

Abstract

The utility model provides a shop-traveller type automatic turning machine for composts. A sliding table is arranged on longitudinal overhead rails which are spaced and are symmetrical, and two transverse steel frames which span the two longitudinal rails are arranged on the sliding table; a driving mechanism drives the sliding table and the transverse steel frames fixed on the sliding table to have reciprocating movements along the longitudinal rails. A movable pedestal which can have reciprocating movements along the length direction of the transverse steel frames is arranged on the transverse steel frames; a turning digger is arranged on the pedestal and pivoted on the movable pedestal, and the turning digger can swing certain amplitude around the center of a pivoted shaft to lift or fall down. The turning digger is a tracked belt-typed rabble blade structure, and the tracked belt on the turning digger is driven to rotate by a transmission mechanism on the movable pedestal to turn, move, loose, and mix the composts.

Description

Shop-traveller type automatic turning machine for compost

The utility model relates to a kind of farm implements, particularly a kind of automatic turning machine of overhead traveling crane formula compost that is used to produce fertilizer.

Compost is a kind of very excellent organic fertilizer, and it not only has returns crop stocks to the field, and improves the advantage of soil quality, and has the comprehensive fertilizer efficiency that equilibrium provides nutrient, especially has environment purification, reduces the social benefit of polluting.So also be called green manure or family's fertilizer by people, the crops final products of producing with it are also referred to as pollution-free green food, be welcome by current city people.But, along with industrialization and science and technology development, use conveniently, save the work personnel, various chemical fertilizer with short-term fertilizer efficiency have squeezed farmyard manure substantially goes out, the mode of production that its underlying cause is existing farmyard manure is crossed and is backwardness, out-of-date, more lacks the compost machinery that a cover is suitable for.Because the existing compost mode of production is with various animal wastes, organic matter and earth such as rubbish, fibre object such as straw and weeds mix together, be deposited in the place, vacant lot, let alone to experience the autoxidation, fermentation of long period then and become fertilizer, generally will lean between its yeast phase and manually carry out an overturning with instruments such as spade, rakes, its labour intensity is big to be conspicuous.In addition, its production cycle long, easily produce stink, grow mosquito, be an impediment to assanation.

Therefore, the someone has designed the facility of various instead of manual overturnings:

For example: gardening compost agitating device etc. wherein have a kind of stirring Composter of open in-line arrangement animal waste fermentation tank to have certain practical value and certain production capacity.Its basic structure as shown in Figure 1, be provided with traveling steel rail 11 on top with two symmetrical protruding walls 111, traveling steel rail 11 is provided with the chassis 15 that can back and forth walk, chassis by motor 14 through the deceleration rear drive, the road wheel 13 that is installed with rail is equipped with in chassis 15 bottoms, animal waste can be added by fermentation tank front end feed well 28, the band that drives that pushes away device 3 is turned in stirring on chassis 15, ight soil in the feed well 28 can be poured in the fermentation tank 1 that is made of two protruding walls 111 when rail is vertically walked gradually with chassis, realize pushing away stirring stacking turning over of thing in it by the shift reciprocately of its rabbling mechanism 3 in fermentation tank 1.Rabbling mechanism 3 then need drive by the motor 23 on chassis top, transmission mechanism 231 and reduction box 232 and upset fermentation tank 1 in fertilizer.

By as seen, this heap turns over machine and there is following problem in the corresponding mode of production.

1st, because its output only depends on the available capacity of fermentation tank, therefore, also limited its production capacity, because, compost needs certain pilling up time to guarantee its ferment effect, and guarantee will extend the in fact exactly length of fermentation tank 1 of ferment effect, but that fermentation tank can not be provided with again is oversize, thereby, its production capacity is restricted, ferment effect is not fine, and promptly compost quality is not good enough

The second, because chassis and on the mechanism of stirring can only move back and forth and fermentation tank can not be oversize along fermentation tank own, therefore, just reduced usage ratio of equipment, the cost of compost is risen, because, between most of yeast phase that fertilizer has been stirred in equipment leave unused.

Three, production capacity inconvenience enlarges, as desires to expand production capacity, and then desire will increase and builds many fermentation tanks, and all will dispose a covering device on every fermentation tank, and is therefore, economically, all very uneconomical on the scale and benefit.

Four, because fermentation tank length is longer, and be not suitable for adding a cover factory building or top cover, like this, cause entire equipment to be in open-air open state, equipment very easily damages.Moreover at northern area, compost is that certain seasonal discontinuous production is arranged, and as in the case, then its equipment interest rate is lower.

The purpose of this utility model just is to overcome the above-mentioned shortcoming and defect of existing in prior technology, carry out that turning is stirred, can to realize laterally moving back and forth on the spot the production capacity that replaces, commutates big and provide a kind of turning machine both can vertically come and go to move with overhead traveling crane, production cost is low, can realize the automatic turning machine of overhead traveling crane formula compost that serialization is produced.

The purpose of this utility model is to realize by following technical scheme:

Separately and the symmetry overhead long rails be provided with a sliding stand, the sliding stand top has two to stride the horizontal steelframe of frame between long rails, longitudinally track is round mobile for drive mechanism sliding stand and upward fixing horizontal steelframe thereof, horizontal steelframe is provided with one can be along the reciprocating movable pedestal of the length direction of horizontal steelframe, being equiped with one on the pedestal turns over and digs device, turn over and dig that device is journaled on the movable pedestal and can adorn axle center rotation certain amplitude so that turn over and dig device and mention or fall around pivot, turning over and digging device is caterpillar rake teeth structure, turn over the crawler belt that digs on the device by the driving of the transmission mechanism on the movable pedestal and rotate compost is turned over the migration position, loose reaching mixed.

Therefore: remarkable result of the present utility model is:

1st, since sliding stand can drive the band steelframe longitudinally track move back and forth, thereby, make steelframe and on turn over dig device also longitudinally track move back and forth and replace or turn over and dig, and since turning on the steelframe dig device also can same moved further when movable pedestal moves, reached the effect that vertically replaces on the spot along steelframe, therefore, turn over when digging compost and can carry out multidirectional displacement, be suitable for the large tracts of land compost turned over and dig operation by actual needs.Have continuous operation, high efficiency and characteristics cheaply, greatly improved usage ratio of equipment.

2nd, owing to turn over and dig device self and have liftable characteristics, thereby it can have the characteristics of the vertical adjusting position in space when moving with four orientation of movable pedestal, the thickness of visual compost is taked successively to turn over and is dug or once turn over and dig casting, therefore, has very strong adaptability and flexibility.

3rd, because whole device can be opposite to large volume compost on the field carries out continuous turning over and dig, thereby, make compost can concentrate raft ground to place, like this, both helped reducing floor space, reduce and add points of contamination, the quality that helps improving ferment effect again and improve compost is because the large volume compost is than small size compost and easier insulation of rectangular compost and storage heat, therefore, big compost heap has ferment effect preferably.

4th, because whole device is to place in the big room body of caping, do not subject to erosion by wind and rain, therefore, be difficult for corrosion, can improve service life of equipment.

The utility model concrete structure is realized by the following examples and accompanying drawing thereof

Fig. 1 is that existing compost turns over the structural perspective of digging agitating device.

Fig. 2 is a lateral plan of the present utility model.

Fig. 3 is a front view of the present utility model.

Fig. 4 is the A part section enlarged drawing of Fig. 3.

Fig. 5 is that the B of Fig. 4 is to the part section enlarged drawing.

Fig. 6 is a course of work schematic diagram of the present utility model.

Below in conjunction with accompanying drawing 2-6 concrete structure of the present utility model is described in detail:

The utility model have two separately and the symmetry overhead long rails 11, be equiped with the bottom on the track 11 sliding stand 15 of roller 13 is housed, sliding stand 15 drive and make by the driving mechanism on it 14 sliding stand 15 longitudinally track 11 move back and forth, have in addition by turning over of turning of motor 23 and transmission mechanism 231 and dig device 3, it is characterized in that: on sliding stand 15, be fixed with two parallel, and stride frame at the horizontal steelframe 12 of two long rails 11, on two horizontal steelframes 12, be equiped with along the movable pedestal 2 that vertically moves back and forth of horizontal steelframe 12, pivot is equipped with a crawler type and turns over and dig device 3 on movable pedestal 2, crawler type is turned over and is dug device 3 and drive band and rotate by being installed in motor 23 on the movable pedestal 2, turn in crawler type and to be equiped with several horizontal rake teeths 37 on the rotary type chain 36 that digs device 3 at interval, turn over drive-connecting shaft 32 1 sides of digging device 3 in crawler type and be connected with a carriage 33, carriage 33 is driven by the driving mechanism 4 on movable pedestal 2 tops and draws and the connection crawler type is turned over and dug device 3 around drive-connecting shaft 32 rotations, be equiped with on the movable pedestal 2 and horizontal steelframe 12 roller 21 put of active card mutually, roller 21 drives by being fixed on motor 22 on the movable pedestal 2 that band rotates and drive activity pedestal 2 vertically moving back and forth along horizontal steelframes 12.Referring to Fig. 2 to Fig. 5

Architectural feature of the present utility model also is:

Sliding stand 15 device is in the horizontal bottom of the one or both ends of steelframe 12, and driving mechanism 14 is fixed on the horizontal steelframe 12 top attachment straps 151 on sliding stand 15 tops and by chain or belt 141 and turns the vertical tumbler of roller 13 along overhead long rails 11.Referring to Fig. 2 and Fig. 3

Two parallel and fixed interval activities between the horizontal steelframe 12 on sliding stand 15 tops are coated with a movable pedestal 2, the last deckle board 25 bottom pivots of movable pedestal 2 are equipped with four rolling 21 symmetrical in twos and that put with two horizontal steelframe 12 top slideways 121 active card, two rollers 21 are wherein laterally connected together by transverse axis 211 and are turned by stepper motor 22, transverse axis 211 stage casing activities are worn in the support positioning sleeve 271 that is placed on movable pedestal 2 horizontal deckle boards 27 bottoms, on movable pedestal 2 inside casing grillages 28, be fixed with motor 23, motor 23 drives solid wheel body 232 rotations of cover on the drive-connecting shaft 32 by belt or chain 231, drive-connecting shaft 32 is housed in left and right sides deckle board 26 hypomeres of movable pedestal 2 by bearing 34 activities, and pivot is equipped with to turn over and digs device 3 on 32 shaft parts of the drive-connecting shaft between the left and right sides deckle board 26.Referring to Fig. 4 and Fig. 5

Crawler type is turned over and dug device 3 is rectangle platens 31, two pairs of sprocket wheels 35 of rectangle platen 31 two ends pivots dress and two sprocket wheels 361 at interval on drive-connecting shaft 32 stage casings, cover is nibbled two chains 36 on sprocket wheel 35 and sprocket wheel 361, be positioned to turn over and dig device 3 vertical rectangle platens 31 and crosswise fixed and constitute at the rake teeth 37 of the horizontal some long plate shapes of two chains 36, on the rectangle platen 31 that turning over of drive-connecting shaft 32 front portions dug device 3, be fixed with carriage 33, carriage 33 upper ends hang and are connected with cable wire 43, cable wire 43 digs device 3 around drive-connecting shaft 32 rotations and regulate and turn over the lifting angle of digging device 3 by Scroll driving mechanism 4 traction to drive whole turning over, Scroll driving mechanism 4 is by servomotor 42, and spool 41 and the cable wire 43 that curls on spool constitute.Referring to Fig. 4 and Fig. 8

Operation principle of the present utility model such as Fig. 4 and shown in Figure 6

In the time of at the beginning, each mechanism is in the playback state, and at this moment, laterally steelframe 12 is repositioned to the end of long rails 11, and movable machine frame 2 is repositioned to the arbitrary distolateral of horizontal steelframe 12.In the time of need starting working, should start servomotor 42 earlier, make it drive spool 41 and rotate and make cable wire 43 elongations.Crawler type is turned over and is dug device 3 and fall in low level.At this moment, make motor 14 rotate and slowly move along steelframe 12 by signal manual or that digital circuit is sent, at the same time, main motor 23 rotates.Drive chain 35 and rake teeth 37 and do circumferential widely different commentaries on classics, and widely different turn in journey and the moving process compost material 9 transferred to rake teeth 37 and backward carry, be scattered and be stacked in device 3 belows again.Heap can improve air content and gas permeability in it by overturning, carry, be scattered heavily, mixes and ferment effect to improve.When horizontal steelframe 12 moves to long rails 11 terminal terminal points, make servomotor 42 reverse again and withdrawal cable wire 43, make device 3 rising returns.And then electricity 14 is reversed, make horizontal steelframe sky return the former initiating terminal of long rails 11, at this moment, rotation drive activity pedestal 2 by stepper motor 22 and turn over the width that digs device 3 whole traversing rake teeths 37, repeat above-mentioned action again and can carry out the overturning work of second station, and so forth, go over one time until whole compost 9.This process can realize controlling by manual or digital control circuit, is not describing in detail because this basic digit circuit belongs to prior art, event.And its control procedure is hung similar with the overhead traveling crane of big accumulating warehouse and machined assembly shop.

In addition, by suitable improvement to rake teeth 37 structures and drive-connecting shaft both sides extension position, make and turn over the length of digging device 3 drive-connecting shafts 32 both sides and can adjust mutually, then can be to the end the time at one stroke, fall by turning device 3 former rise sides, and former whereabouts end is mentioned, and makes to turn over to dig device 3 and laterally use along turning around on the spot after steelframe 12 moves a station.When turning around to use, motor 23 counter-rotatings get final product.Like this, can reduce sky and return stroke, further enhance productivity.

Steelframe 12 is two parallel i section steel beams, and I type track 11 builts are on the holder shoulder H2 top of the inboard symmetry projection of the pilaster of factory building H, and general factory building top is taken to be covered with and protected top H1.Referring to Fig. 3

Digital control circuit is except that controlling the facility with above-mentioned steps in normal condition; and be provided with the widely different road of abnormal protection; when unusual generation is arranged in the operating process; cut off each power motor power supply immediately; make facility be held " moment freezes " state; concurrent responding newspaper signal is handled eliminating by the technical staff, properly to guarantee facility and personnel's safety.

In addition, when putting manual operation mode by digital control circuit 5, then facility can be operated the details action of aforementioned operation steps on demand, as the reach of: facility position, after move, move to left or move to right, crawler type is turned over and is dug device decline, descends, running ... Deng, to finish the necessary running of various compost production production process.

Claims

1, the automatic turning machine of overhead traveling crane formula compost, have two separately and the symmetry overhead long rails (11), be equiped with the bottom on the track (11) sliding stand of roller (13) (15) is housed, sliding stand (15) by the driving mechanism on it (14) drive and make sliding stand (15) longitudinally track (11) move back and forth, have in addition by turning over of turning of motor (23) and transmission mechanism (231) and dig device (3), it is characterized in that: on sliding stand (15), be fixed with two parallel, and stride frame at the horizontal steelframe (12) of two long rails (11), on two horizontal steelframes (12), be equiped with along the movable pedestal (2) that vertically moves back and forth of horizontal steelframe (12), going up pivot at movable pedestal (2) is equipped with a crawler type and turns over and dig device (3), crawler type is turned over and is dug device (3) and drive band and rotate by being installed in motor (23) on the movable pedestal (2), turn over the rotary type chain (36) that digs device (3) in crawler type and upward be equiped with several horizontal rake teeths (37) at interval, turn over drive-connecting shaft (32) one sides of digging device (3) in crawler type and be connected with a carriage (33), carriage (33) is driven by the driving mechanism (4) on movable pedestal (2) top and draws and the connection crawler type is turned over and dug device (3) around drive-connecting shaft (32) rotation, be equiped with on the movable pedestal (2) and horizontal steelframe (12) roller (21) put of active card mutually, roller (21) drives by being fixed on motor (22) on the movable pedestal (2) that band rotates and drive activity pedestal (2) vertically moving back and forth along horizontal steelframe (12).

2, according to the automatic turning machine of the described overhead traveling crane formula of claim 1 compost, it is characterized in that: sliding stand (15) device is in the bottom of the one or both ends of horizontal steelframe (12), and horizontal steelframe (12) the top attachment strap (151) that driving mechanism (14) is fixed on sliding stand (15) top upward and by chain or belt (141) turns the vertical tumbler of roller (13) along overhead long rails (11).

3, according to claim 1 or the automatic turning machine of 2 described overhead traveling crane formula compost, it is characterized in that: two parallel and fixed interval activities between the horizontal steelframe (12) on sliding stand (15) top are coated with a movable pedestal (2), last deckle board (25) the bottom pivot of movable pedestal (2) is equipped with four rolling (21) symmetrical in twos and that put with two horizontal steelframe (12) top slideway (121) active card, two rollers (21) are wherein laterally connected together by transverse axis (211) and are turned by stepper motor (22), transverse axis (211) stage casing activity is worn in the support positioning sleeve (271) that is placed on horizontal deckle board (27) bottom of movable pedestal (2), on movable pedestal (2) inside casing grillage (28), be fixed with motor (23), motor (23) drives drive-connecting shaft (32) by belt or chain (231) and goes up solid wheel body (232) rotation of cover, drive-connecting shaft (32) is housed in left and right sides deckle board (26) hypomere of movable pedestal (2) by bearing (34) activity, and drive-connecting shaft (32) the shaft part mouth pivot between left and right sides deckle board (26) is equipped with to turn over and digs device (3).

4, according to claim 1 or the automatic turning machine of 3 described overhead traveling crane formula compost, it is characterized in that: crawler type is turned over and dug device (3) is by rectangle platen (31), rectangle platen (31) bearings at both ends (34) goes up the sprocket wheel (35) of suit, on drive-connecting shaft (32) stage casing two be sprocket wheel (361) at interval, cover is nibbled two chains (36) on sprocket wheel (35) and sprocket wheel (361) and is positioned at and turns over rake teeth (37) formation of digging the horizontal some long plate shapes of vertical two chains of device (3) (36), connect anterior the turning on the rectangle platen (31) that digs device (3) of axle (32) and be fixed with carriage (33), carriage (33) upper end hangs and is connected with cable wire (43), cable wire (43) digs device (3) around drive-connecting shaft (32) rotation and regulate and turn over the lifting angle of digging device (3) by Scroll driving mechanism (4) traction to drive whole turning over, Scroll driving mechanism (4) is by servomotor (42), and spool (41) and the cable wire (43) that curls on spool constitute.