CN221335508U - Material inspection equipment - Google Patents

Abstract

The utility model relates to a material inspection device which is used for inspecting a plurality of materials to be processed, the material inspection device comprises a visual inspection machine, the visual inspection machine comprises a platform, a conveying device, a visual inspection arm and a classification device, the conveying device, the visual inspection arm and the classification device are arranged on the platform, the conveying device is used for conveying each material to be processed, the visual inspection arm is provided with a camera unit, the camera unit is used for shooting each material to be processed, and the classification device classifies and collects each material to be processed according to the shooting result of the camera unit and places the classified material into a classification box; the vision inspection arm is matched with the control unit to judge the state of the material to be processed, so that not only can the labor cost be reduced, but also the consistency of the operation quality can be ensured, the production efficiency can be improved, and the sorting device can be used for further sorting so as to facilitate the subsequent processing of the material to be processed.

Description

Material inspection equipment

Technical Field

The utility model relates to inspection equipment, in particular to inspection equipment for measuring appearance flaws of materials.

Background

In the existing automatic process, whether the appearance of the small-sized element is defective is generally determined by using a human, however, the human is relied on to increase the production cost, and long-time work can also cause misjudgment or inconsistent judgment of the state of the element due to insufficient concentration of the human; therefore, it is necessary to consider and improve the process efficiency and the stability of the device state determination.

Disclosure of utility model

In view of the shortcomings and drawbacks of the prior art, the present utility model provides a material inspection device, which is provided with a visual inspection arm and a conveying device, and is matched with a control unit, so as to achieve the purpose of automatically inspecting a material to be processed.

In order to achieve the above object, the present utility model provides a material inspection apparatus for inspecting a plurality of materials to be processed, the material inspection apparatus comprising: the visual inspection machine comprises a platform, a conveying device, a visual inspection arm and a sorting device, wherein the platform is provided with a top surface, the conveying device, the visual inspection arm and the sorting device are arranged on the top surface, the conveying device is used for conveying all materials to be processed, the visual inspection arm is provided with a camera unit, the visual inspection arm can shoot all the materials to be processed through the camera unit, the sorting device comprises a plurality of sorting boxes, and the sorting device sorts and collects all the materials to be processed according to the shooting result of the camera unit and places the materials into one of the sorting boxes.

Further, the material inspection device further comprises a feeding machine, the feeding machine comprises a material placing part and a material moving device, the material placing part is provided with a material placing table, the material placing table is used for placing all the materials to be processed, the material moving device is arranged on the material placing table, the feeding machine is connected to the visual inspection machine, and the material moving device is used for moving all the materials to be processed from the material placing table to the conveying device.

Further, the material inspection device further comprises at least one moving rail and at least one moving table, wherein the at least one moving rail is arranged on the material placing table, each moving table is slidably arranged on each moving rail, and the at least one moving table is used for placing each material to be processed.

Further, the sorting device comprises a plurality of sliding rails and a chuck, wherein each sliding rail is arranged at the other end of the conveying device relative to the vision inspection arm, and the chuck is movably arranged on one sliding rail.

Further, the material inspection device is a mechanical arm.

Further, the material inspection device comprises a conveying belt, and a plurality of bases for placing the materials to be processed are arranged on the conveying belt at intervals.

The utility model has the advantages that as the vision inspection arm is matched with the control unit to judge the state of the material to be processed, not only the labor force can be replaced to reduce the cost, but also the consistency of the operation quality can be ensured and the production efficiency can be improved; in addition, by arranging the classifying device, the materials to be processed in different states can be further classified, so that the materials to be processed with flaws can be processed later.

Drawings

Fig. 1 is a perspective view of the present utility model.

Fig. 2 is a side view of the present utility model.

Fig. 3 is another side view of the present utility model.

Fig. 4 is a partial top view of the present utility model.

Fig. 5 is another partial top view of the present utility model.

Fig. 6 is an enlarged view of a portion of the present utility model.

Detailed Description

The technical means adopted by the present utility model to achieve the intended purpose will be further described below with reference to the drawings and the preferred embodiments of the present utility model.

Referring to fig. 1 and 2, the material inspection apparatus of the present utility model is used for inspecting a plurality of materials 30 to be processed, and the material inspection apparatus includes a vision inspection machine 10 and a feeding machine 20.

Referring to fig. 1 to 3, 5 and 6, the vision inspection machine 10 has a frame and a shielding plate (not shown) mounted thereon, but for the convenience of viewing and description, the vision inspection machine 10 includes a platform 11, a conveying device 12, a vision inspection arm 13 and a sorting device 14, the platform 11 has a top surface 111, the conveying device 12, the vision inspection arm 13 and the sorting device 14 are respectively disposed on the top surface 111, the conveying device 12 is a conveying assembly with a conveying belt 121, a plurality of bases 122 for placing the materials 30 to be processed are disposed on the conveying belt 121 at intervals, and positioning cylinders (not shown) for ejecting the materials 30 to be processed are disposed in each base 122, which is an application of the prior art, so details are not repeated, but not limited thereto, the conveying device 12 extends from one end of the top surface 111 to the other end, the conveying starting point of the conveying device 12 is defined as a first station 15, and a safety switch 16 is further disposed beside the first station 15 for manual feeding, which is not a redundant application of the prior art.

The vision inspection arm 13 is a multi-axis mechanical arm, which is provided with a camera unit 131, the camera unit 131 is electrically connected to a control unit (not shown in the drawings), the control unit is provided with a screen and a control device for controlling the vision inspection arm 13 and receiving images, but not limited to this, the vision inspection arm 13 is located at one side of the conveying device 12 and can shoot the position of each base 122 on the conveying device 12 through the camera unit 131, and the position is defined as a second station 17.

The sorting device 14 includes a plurality of slide rails 141, a chuck 142 and a plurality of sorting boxes 143, wherein each slide rail 141 is mounted on the other end of the conveying device 12 opposite to the vision inspection arm 13, the chuck 142 is movably disposed on one of the slide rails 141, the position of the sorting device 14 is defined as a third station 18, in this embodiment, the sorting device 14 is a programmable TABLE robot (XY-TABLE), which is a standard component in the prior art, the detailed structure of which is not repeated, but not limited thereto, the sorting device 14 may also be a mechanical arm, and each sorting box 143 is disposed on two sides of the conveying device 12.

Referring to fig. 1 to 4, the feeder 20 has a frame and a shielding plate (not shown) mounted thereon, but for convenience of viewing and illustration, the feeder 20 includes a loading portion 21 and a moving device 22, the loading portion 21 has a loading platform 211, at least one moving rail 212 and at least one moving platform 213, the moving rail 212 is disposed on the loading platform 211, the moving platform 213 is slidably disposed on the moving rail 212, and the moving platform 213 is used for placing the material 30 to be processed; the material moving device 22 is disposed on the material placing table 211, in this embodiment, the number of the moving rails 212 and the moving tables 213 is plural, the material moving device 22 is a mechanical arm, but not limited to this, the material placing machine 20 can be changed according to the requirement of the user, and the material moving device 22 is connected to the vision inspection machine 10, so that each material 30 to be processed on the moving table 213 can be moved from the moving table 213 to the conveying device 12, and the material placing operation can be performed manually without disposing the material placing machine 20.

In the use of the present utility model, as shown in fig. 2 to 6, each material 30 to be processed is placed on a moving table 213, the moving table 213 slides along a moving rail 212 to be adjacent to a material moving device 22, each material 30 to be processed is sequentially and repeatedly grabbed by the material moving device 22 and moved onto a conveyor belt 121 located at a first station 15, specifically, a base 122 of the conveyor belt 121, the material 30 to be processed is moved onto a second station 17 by the conveyor belt 121, whether the material to be processed is detected or not is determined by photoelectric detection, the base 122 after the material is confirmed to eject the material 30 by a positioning cylinder, the material 30 to be processed is subjected to appearance photographing of a plurality of detected surfaces at different angles by a photographing unit 131 of a visual inspection arm 13, in this embodiment, six surfaces of the material 30 are photographed (the bottom surface is rotated by about 30 degrees again due to the inspection of a tooth hole), the captured images are transmitted to a control unit, the control unit determines the state of the material to be detected (e.g. a defective material and a defective state at different degrees) by visual analysis, the control unit determines that the material to be processed is detected by the image comparison to the defective material and the defective material is detected by the defective material, and the defective material is not detected by the detecting unit, and the defective material is placed in a third station 142 by the positioning device, and the material is placed in the clamping device to the same position as the carrier 142 by the carrier 18, and the material is placed in the processing device to the processing station 30 according to the condition that the material is not detected by the defective material is placed by the positioning device and the defective material is placed in the positioning device and the position 18 and the material is separated by the positioning device and the material is 18 and the material is separated by the 18 and the processing 18.

In the above process, the vision inspection arm 13 is matched with the control unit to determine the state of the material 30 to be processed, so that the labor cost can be reduced, the consistency of the operation quality can be ensured, and the production efficiency can be improved.

In the foregoing process, the sorting device 14 is provided, so that the materials 30 to be processed in different states can be further sorted, so as to facilitate the subsequent treatment of the materials 30 to be processed with flaws.

The present utility model is not limited to the above embodiments, but is capable of modification in all aspects, including the following description, but not limited to, embodiments, of the present utility model.

Claims (7)

1. A material inspection apparatus for inspecting a plurality of materials to be processed, the material inspection apparatus comprising:

A vision inspection machine comprising a platform, a conveying device, a vision inspection arm and a sorting device; the platform has a top surface; the conveying device, the visual inspection arm and the classifying device are arranged on the top surface; the conveying device is used for conveying each material to be processed; the vision inspection arm is provided with a camera unit which is used for shooting each material to be processed; the classifying device comprises a plurality of classifying boxes, and the classifying device classifies and collects each material to be processed according to the shooting result of the shooting unit and puts the material into one of the classifying boxes.

2. The material inspection apparatus of claim 1, further comprising a feeder comprising a placement unit and a transfer device, the placement unit having a placement table for placing each of the materials to be processed, the transfer device being disposed on the placement table, the feeder being coupled to the vision inspection machine, and the transfer device being configured to transfer each of the materials to be processed from the placement table to the transfer device.

3. The material inspection apparatus of claim 2, wherein the feeder further comprises at least one moving rail and at least one moving table, the at least one moving rail being disposed on the material placing table, each of the moving tables being slidably disposed on each of the moving rails, the at least one moving table being configured to place each of the materials to be processed.

4. A material testing apparatus according to any one of claims 1 to 3, wherein the sorting device comprises a plurality of slide rails and a chuck, each of the slide rails being mounted on the other end of the conveying device relative to the vision testing arm, the chuck being movably disposed on one of the slide rails.

5. A material testing apparatus according to any one of claims 1 to 3, wherein the sorting device is a robotic arm.

6. The material testing apparatus of claim 4, wherein the conveyor comprises a conveyor belt having a plurality of seats spaced apart for receiving each of the materials to be processed.

7. The material testing apparatus of claim 5, wherein the conveyor comprises a conveyor belt having a plurality of seats spaced apart for receiving each of the materials to be processed.