CN221335016U - Wet forming equipment for carbon rod filter element - Google Patents

Abstract

The utility model discloses wet forming equipment for a carbon rod filter element, which comprises a forming structure, wherein the forming structure comprises a forming groove, a lifting frame capable of moving up and down in the forming groove, and an adsorption mechanism capable of being movably arranged on the lifting frame, the adsorption mechanism comprises an adsorption pipe used for sleeving a filter core pipe, an air extraction unit connected with the adsorption pipe, and a driving unit for driving the adsorption pipe to rotate, the adsorption pipe descends along with the forming groove to drive the filter core pipe to enter the forming groove, the driving unit drives the adsorption pipe to rotate, and the air extraction unit extracts air so as to enable carbon powder to be attached on the filter core pipe to form a carbon rod.

Description

Wet forming equipment for carbon rod filter element

Technical Field

The utility model relates to the technical field of automatic equipment, in particular to wet forming equipment for a carbon rod filter element.

Background

Along with the increasing influence of industrial and human activities on water environment, untreated and thorough sewage enters a drinking water system, so that human beings are easier to be exposed to macromolecular toxic micro-organic matters with extremely strong water solubility, and potential threat is caused to the health of residents. Emerging pollutants such as medicines and nursing products, endocrine disruptors and perfluorinated compounds have strong polarity in water bodies and are difficult to completely remove, and the emerging pollutants are detected in drinking water. Therefore, it is necessary to ensure the cleanliness and safety of the drinking water by the final barrier of terminal water purification.

In the existing production process of carbon rods, the framework is required to be attached with active carbon fibers, granular active carbon and other sources, and then the active carbon fibers, the granular active carbon and other sources are roasted at high temperature and post-processed, but in the prior art, a plurality of working procedures are generally split, and the working procedures are manually operated respectively, so that the production efficiency is low, and the labor intensity of staff is improved.

Disclosure of utility model

In order to solve the technical problems in the background art, the utility model provides wet forming equipment for a carbon rod filter element.

The utility model solves the technical problems by adopting the following technical scheme:

The utility model provides a wet process former of carbon-point filter core, includes shaping structure, shaping structure is including the shaping groove of connecting the storage bucket, but the activity of reciprocates is at the crane of shaping inslot and the movable adsorption device who sets up on the crane, adsorption device is including being used for the cover to establish the absorption pipe of filter core, connects the unit of bleeding of absorption pipe to and drive absorption pipe pivoted drive unit, the absorption pipe descends along with the shaping groove and drives filter core and get into the shaping inslot, and drive unit drives the absorption pipe and rotates, and the unit of bleeding is bleeding, so that carbon dust adheres to and forms the carbon-point on the filter core.

Preferably, a plurality of water supply and discharge drain holes are formed in the peripheral side of the adsorption tube. Through the improvement, when the carbon powder is adsorbed on the filter element pipe, redundant water can be discharged from the drain hole, so that the influence on the quality of the carbon powder due to excessive water in the carbon powder is avoided.

Preferably, the lifting frame is provided with a swinging plate in a rotating way, the adsorption pipe is inserted on the swinging plate, the lifting frame is provided with a telescopic unit, and the driving end of the telescopic unit is connected with the swinging plate. Through the improvement, the telescopic unit can drive the swing plate to swing, when the carbon rod of the completion of the shaping of completion is installed and dismantled to the adsorption tube to the needs, the action end of telescopic unit stretches out, makes the swing plate upwarp, and the installation of being convenient for more, when the action end of telescopic unit withdraws, then the adsorption tube level sets up in the shaping inslot, is convenient for carry out the absorption of carbon dust.

Preferably, the lifting frame is further provided with a synchronous rotating mechanism which is arranged opposite to the adsorption tube, the synchronous rotating mechanism comprises a rotating part for placing the adsorption tube and a transverse moving module for driving the rotating part to transversely move, the transverse moving module drives the rotating part to move towards the adsorption tube, forces the adsorption tube to be placed in the rotating part and drives the rotating part to rotate. Through the improvement, the sideslip module drives the rotation portion and removes, makes the adsorption tube insert in the rotation portion, and rotation portion and filter core pipe butt have guaranteed the shaping effect at carbon-point both ends, and have promoted the concentricity of adsorption tube in the rotation process, have further improved carbon-point shaping quality.

Preferably, the forming groove is provided with a slidable polishing mechanism, the polishing mechanism comprises a polishing roller set and a moving module, and the moving module drives the polishing roller set to be abutted with the carbon rod on the adsorption tube. Through above improvement, when the adsorption tube is accomplished and is adsorbed, the crane rises, makes the adsorption tube break away from the water-powder mixture, removes the carbon-point that the subassembly drives grinding machanism and shaping completion and carries out the butt afterwards, rotates along with the adsorption tube, and the carbon-point rubs with grinding machanism, gets rid of unnecessary carbon dust, has promoted the fashioned smoothness of carbon-point by a wide margin.

Preferably, the polishing roller set comprises a first polishing rod and a second polishing rod which are oppositely arranged, a polishing space for placing the carbon rod is formed between the first polishing rod and the second polishing rod, and the first polishing rod and the second polishing rod have a movement trend of being close to each other. Through the improvement, between the first grinding rod and the second grinding rod are put into to the carbon rod that the shaping was accomplished, the first grinding rod and the second grinding rod rub the carbon rod from top to bottom respectively, have promoted the effect of polishing by a wide margin.

Preferably, an elastic element is connected between the first polishing rod and the second polishing rod. Through the improvement, the elastic element tightens the first polishing rod and the second polishing rod, so that the friction force between the carbon rod and the first polishing rod and the friction force between the carbon rod and the second polishing rod are increased, and the polishing effect is further improved.

Preferably, a spray pipe is arranged above the polishing roller group. Through the improvement, the spray water pipe washes away redundant carbon powder adhered to the polishing roller set, so that the adhesion to the next carbon rod is avoided, and the molding quality is influenced.

Preferably, the forming groove is further provided with a blanking baking mechanism, the blanking baking mechanism further comprises a pulling module, a conveying module and a heating assembly arranged on the conveying module, and the pulling module pulls the filter core tube to enable the filter core tube to enter the upper portion of the conveying module for baking. Through above improvement, utilize the pulling module, will accomplish the carbon-point of shaping and pull into on the transport module to in the transportation process, by heating element toast, realize automatic toasting and automatic unloading.

Preferably, the filter element pipe is provided with a blocking part along the radial extension, the blocking part is clamped with the action of the pulling module, and the pulling module pulls the blocking part so as to enable the carbon rod to be separated from the adsorption pipe. Through above improvement, utilize the blocking portion can increase the firmness when the carbon-point shaping, and the pulling module pulling blocking portion can avoid contacting with the carbon-point, avoids damaging the carbon-point.

Compared with the prior art, the utility model has the following advantages and beneficial effects:

1. Mixing water and carbon powder through a stirring structure, then inputting the mixture into a storage barrel, inputting the water-powder mixture into a forming groove through the storage barrel, immersing an adsorption mechanism into the water-powder mixture by a lifting frame, driving an adsorption pipe to rotate along with a driving unit, and exhausting air through an air exhausting unit so as to enable the carbon powder to be attached to a filter core pipe to form a carbon rod, thereby realizing automatic forming of the carbon rod and greatly improving production efficiency;

2. The polishing mechanism is abutted with the carbon rod on the adsorption tube, and the carbon rod is driven by the adsorption tube to rotate, so that the carbon rod rubs with the polishing mechanism to remove redundant carbon powder, and the smoothness of the carbon rod is greatly improved;

3. The carbon rod which is formed is pulled into the conveying module through the blanking baking mechanism, and is baked by the heating component in the conveying process, so that automatic baking and automatic blanking are realized, and the production efficiency and the forming quality are further improved;

Drawings

FIG. 1 is a schematic overall structure of the present utility model;

FIG. 2 is a schematic view of the front side of the molding structure of the present utility model;

FIG. 3 is a schematic diagram of the adsorption mechanism of the present utility model;

FIG. 4 is a schematic diagram of the structure of the lifting frame and synchronous rotating mechanism of the present utility model;

FIG. 5 is a schematic view of the polishing mechanism of the present utility model;

FIG. 6 is a schematic structural view of the blanking baking mechanism of the present utility model;

FIG. 7 is a schematic diagram of the structure of the filter element of the present utility model in combination with a carbon rod;

In the figure: 1. a stirring structure; 2. a storage tub; 3. forming a structure; 4. a filter core tube; 101. a forming groove; 102. a lifting frame; 103. an adsorption mechanism; 104. a swinging plate; 105. an adsorption tube; 106. an air extraction unit; 107. a driving unit; 108. a drain hole; 109. a telescoping unit; 110. a lifting unit; 201. a synchronous rotating mechanism; 202. a traversing module; 203. a rotating part; 301. a polishing mechanism; 302. a grinding roller set; 303. a mobile module; 304. a first grinding rod; 305. a second polishing rod; 306. polishing the space; 307. an elastic element; 308. a shower pipe; 401. a blanking baking mechanism; 402. pulling the module; 403. a conveying module; 404. a blocking portion; 405. a heating assembly;

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

It will be understood that, although the terms upper, middle, lower, top, end, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another for ease of understanding and are not used to define any directional or sequential limitation.

As shown in fig. 1 to 7, a wet forming apparatus of a carbon rod cartridge includes a stirring structure 1 for mixing carbon powder and water, a storage tub 2 for storing a water-powder mixture, and a forming structure 3 for forming a carbon rod.

Specifically, the forming structure 3 includes a forming tank 101 connected to the storage tub 2, a lifting frame 102 movable in the forming tank 101 and capable of moving up and down, and an adsorption mechanism 103 swingably disposed on the lifting frame 102, where the adsorption mechanism 103 includes an adsorption tube 105 for sleeving the filter cartridge tube 4, an air extraction unit 106 connected to the adsorption tube 105, and a driving unit 107 for driving the adsorption tube 105 to rotate.

As shown in fig. 1, in the whole forming process, water and carbon powder are mixed by using the stirring structure 1, then the water-powder mixture is input into the storage barrel 2, the water-powder mixture is input into the forming groove 101 by the storage barrel 2, the filter element 4 is sleeved on the adsorption tube 105 by adopting a manual or mechanical arm, the adsorption tube 105 is immersed in the water-powder mixture by the descending of the lifting frame 102, the adsorption tube 105 is driven to rotate along with the driving unit 107, and the air extraction unit 106 extracts air, so that carbon powder is attached to the filter element 4 to form a carbon rod, the automatic forming of the carbon rod is realized, and the production efficiency is greatly improved.

Further, since the peripheral side of the adsorption tube 105 is provided with the plurality of water supply and discharge drain holes 108, when the carbon powder is adsorbed on the filter element tube 4, the redundant water can be discharged from the drain holes 108, so that the excessive water in the carbon powder is avoided, and the quality of the carbon powder is prevented from being influenced.

Preferably, the forming tank 101 is provided with a lifting module, and the lifting module is connected with the lifting frame 102, so that the lifting frame 102 is driven to move up and down by the lifting module, and the adsorption tube 105 is immersed in the water-powder mixture or separated from the water-powder mixture.

As shown in fig. 2 and 3, as a further explanation of the embodiment of the adsorption tube 105, a swing plate 104 is rotatably disposed on the lifting frame 102, the adsorption tube 105 is inserted on the swing plate 104, a telescopic unit 109 is disposed on the lifting frame 102, and the driving end of the telescopic unit 109 is connected with the swing plate 104, so that the telescopic unit 109 drives the swing plate 104 to swing, when the carbon rod with the completed installation and removal of the adsorption tube 105 is required, the action end of the telescopic unit 109 extends, the swing plate 104 is tilted, the installation is more convenient, and when the action end of the telescopic unit 109 retracts, the adsorption tube 105 is horizontally disposed in the forming groove 101, and the adsorption of carbon powder is convenient.

As shown in fig. 4, specifically, the lifting frame 102 is further provided with a synchronous rotating mechanism 201 opposite to the adsorption tube 105, the synchronous rotating mechanism 201 includes a rotating portion 203 for placing the adsorption tube 105, and a traversing module 202 for driving the rotating portion 203 to move transversely, the traversing module 202 drives the rotating portion 203 to move, so that the adsorption tube 105 is inserted into the rotating portion 203, the rotating portion 203 is abutted to the filter core tube 4, the forming effect of two ends of the carbon rod is ensured, the concentricity of the adsorption tube 105 in the rotating process is improved, and the forming quality of the carbon rod is further improved.

Of course, in other embodiments, the air extracting unit 106 is also connected to the rotating portion 203, and the two sides of the air extracting unit are synchronously used for air extracting, so that the effect of carbon powder on the filter element tube 4 is further improved.

Preferably, the end of the suction pipe 105 is formed in an arc shape so as to be more easily inserted into the rotating part 203.

As shown in fig. 2 and 5, for further explanation of polishing the carbon rod in this embodiment, a slidable polishing mechanism 301 is disposed on the forming groove 101, the polishing mechanism 301 includes a polishing roller set 302, and a moving module 303 for driving the polishing module to move, when the adsorption tube 105 completes adsorption, the lifting frame 102 rises to separate the adsorption tube 105 from the water-powder mixture, and then the moving module drives the polishing mechanism 301 to abut against the formed carbon rod, and as the adsorption tube 105 rotates, the carbon rod rubs against the polishing mechanism 301 to remove redundant carbon powder, thereby greatly improving the smoothness of forming the carbon rod.

Specifically, the polishing roller set 302 includes a first polishing rod 304 and a second polishing rod 305 that are disposed opposite to each other, a polishing space 306 for placing a carbon rod is formed between the first polishing rod 304 and the second polishing rod 305, and the formed carbon rod is placed between the first polishing rod 304 and the second polishing rod 305, and the first polishing rod 304 and the second polishing rod 305 rub against the carbon rod from top to bottom respectively, so that polishing effect is greatly improved.

Further, an elastic element 307 is connected between the first polishing rod 304 and the second polishing rod 305, the elastic element 307 tightens the first polishing rod 304 and the second polishing rod 305, and friction force between the carbon rod and the first polishing rod 304 and the second polishing rod 305 is increased, so that polishing effect is further improved.

Preferably, a spray pipe 308 is arranged above the polishing roller set 302, and the spray pipe 308 washes away the redundant carbon powder adhered to the polishing roller set 302, so that the adhesion to the next carbon rod is avoided, and the molding quality is influenced.

As shown in fig. 2 and 6, in some other embodiments, the forming tank 101 is further provided with a blanking baking mechanism 401, the blanking baking mechanism 401 further includes a pulling module 402, a conveying module 403, and a heating component 405 disposed on the conveying module 403, and the pulling module 402 is used to pull the carbon rod that is formed into the conveying module 403, and in the conveying process, the carbon rod is baked by the heating component 405, so as to realize automatic baking and automatic blanking.

As shown in fig. 7, as a preferable embodiment, the filter element tube 4 is provided with a blocking portion 404 extending in a radial direction, the blocking portion 404 is clamped with the action of the pulling module 402, the pulling module 402 pulls the blocking portion 404 to separate the carbon rod from the adsorption tube 105, the blocking portion 404 is utilized to increase the firmness of the carbon rod during molding, and the pulling module 402 pulls the blocking portion 404 to avoid contacting with the carbon rod and damaging the carbon rod.

The present embodiment is only for explanation of the present utility model and is not to be construed as limiting the present utility model, and modifications to the present embodiment, which may not creatively contribute to the present utility model as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present utility model.

Claims (10)

1. The utility model provides a wet forming equipment of carbon-point filter core, its characterized in that, including shaping structure (3), shaping structure (3) include shaping groove (101), but the crane (102) of the activity in shaping groove (101) of reciprocates to and movable adsorption equipment (103) that set up on crane (102), adsorption equipment (103) are including being used for the cover to establish adsorption tube (105) of filter core tube (4), connect the air extraction unit (106) of adsorption tube (105), and drive adsorption tube (105) pivoted drive unit (107), adsorption tube (105) are along with shaping groove (101) decline drive filter core tube (4) entering shaping inslot, and drive unit (107) drive adsorption tube (105) rotate, and air extraction unit (106) bleed to make to adhere to and form the carbon-point on filter core tube (4).

2. A wet forming apparatus of a carbon rod cartridge according to claim 1, wherein a plurality of water supply and discharge drain holes (108) are provided on the peripheral side of the adsorption tube (105).

3. The wet forming device of the carbon rod filter element according to claim 1, wherein the lifting frame (102) is rotatably provided with a swinging plate (104), the adsorption tube (105) is inserted on the swinging plate (104), the lifting frame (102) is provided with a telescopic unit (109), and a driving end of the telescopic unit (109) is connected with the swinging plate (104).

4. The wet forming device of the carbon rod filter element according to claim 1, wherein the lifting frame (102) is further provided with a synchronous rotating mechanism (201) which is arranged opposite to the adsorption tube (105), the synchronous rotating mechanism (201) comprises a rotating part (203) for placing the adsorption tube (105) and a traversing module (202) for driving the rotating part (203) to transversely move, and the traversing module (202) drives the rotating part (203) to move towards the adsorption tube (105) to force the adsorption tube (105) to be placed in the rotating part (203) and drive the rotating part (203) to rotate.

5. A wet forming device for a carbon rod filter element according to claim 1, wherein a slidable polishing mechanism (301) is arranged on the forming groove (101), the polishing mechanism (301) comprises a polishing roller set (302) and a moving module (303), and the moving module (303) drives the polishing roller set (302) to be abutted with a carbon rod on the adsorption tube (105).

6. A wet forming apparatus for a carbon filter element according to claim 5, wherein the polishing roller set (302) includes a first polishing rod (304) and a second polishing rod (305) disposed opposite to each other, a polishing space (306) for placing the carbon rod is formed between the first polishing rod (304) and the second polishing rod (305), and the first polishing rod (304) and the second polishing rod (305) have a movement tendency toward each other.

7. A wet forming apparatus for a carbon filter cartridge according to claim 6, wherein an elastic element (307) is connected between the first polishing rod (304) and the second polishing rod (305).

8. The wet forming apparatus of a carbon filter cartridge of claim 5, wherein a shower pipe (308) is provided above the polishing roller set (302).

9. The wet forming device of the carbon rod filter element according to claim 1, wherein the forming groove (101) is further provided with a blanking baking mechanism (401), the blanking baking mechanism (401) further comprises a pulling module (402), a conveying module (403) and a heating assembly (405) arranged on the conveying module (403), and the pulling module (402) pulls the filter element (4) to enable the filter element (4) to enter the upper portion of the conveying module (403) for baking.

10. A wet process forming apparatus for a carbon rod cartridge according to claim 9, wherein the cartridge tube (4) has a blocking portion (404) extending radially, the blocking portion (404) being engaged with the action of the pulling module (402), the pulling module (402) pulling the blocking portion (404) to disengage the carbon rod from the adsorption tube (105).