CN221334803U - Pipeline system for preventing simulated water nozzle from being blocked - Google Patents
Pipeline system for preventing simulated water nozzle from being blocked Download PDFInfo
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- CN221334803U CN221334803U CN202322921507.8U CN202322921507U CN221334803U CN 221334803 U CN221334803 U CN 221334803U CN 202322921507 U CN202322921507 U CN 202322921507U CN 221334803 U CN221334803 U CN 221334803U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 116
- 238000001914 filtration Methods 0.000 claims abstract description 15
- 230000001105 regulatory effect Effects 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 241000208125 Nicotiana Species 0.000 abstract description 3
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 3
- 230000000087 stabilizing effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- 230000001934 delay Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及卷烟设备技术领域，更具体地，涉及一种预防模拟水喷嘴堵塞的管路系统。The utility model relates to the technical field of cigarette equipment, and more specifically, to a pipeline system for preventing a simulated water nozzle from being blocked.
背景技术Background technique
到设定温度值时，系统开始自动加模拟水，模拟正常生产时的系统环境。由于水路管路中的颗粒和杂质，容易造成加水喷嘴堵塞，喷嘴堵塞后会造成模拟水加水流量偏低，远达不到系统设定值要求，同时会造成水泵的电流过大，机壳发热，其控制水泵运行速度的变频器发生过电流保护。由于热风管道内高温，需要进行停机冷却后才能够进行维护，导致拆装加水管路和清理喷嘴耗时较长，还会影响工艺生产效率。When the set temperature is reached, the system starts to automatically add simulated water to simulate the system environment during normal production. Due to particles and impurities in the water pipeline, the water adding nozzle is easily blocked. When the nozzle is blocked, the simulated water adding flow rate will be low, far from meeting the system setting value requirements. At the same time, it will cause the water pump to have excessive current, the casing to heat up, and the inverter that controls the water pump speed to have overcurrent protection. Due to the high temperature in the hot air duct, it needs to be shut down for cooling before maintenance can be carried out, which takes a long time to disassemble and install the water adding pipeline and clean the nozzle, and also affects the process production efficiency.
因此，如何提供一种预防模拟水喷嘴堵塞的管路系统成为本领域亟需解决的技术难题。Therefore, how to provide a pipeline system that can prevent the simulated water nozzle from being blocked has become a technical problem that needs to be solved urgently in this field.
实用新型内容Utility Model Content
本实用新型的目的是提供一种预防模拟水喷嘴堵塞的管路系统。The utility model aims to provide a pipeline system for preventing the blockage of a simulated water nozzle.
根据本实用新型，提供了一种预防模拟水喷嘴堵塞的管路系统，包括，电磁阀、过滤罐、水泵、喷嘴和PLC控制器；According to the utility model, a pipeline system for preventing the blockage of a simulated water nozzle is provided, comprising a solenoid valve, a filter tank, a water pump, a nozzle and a PLC controller;
所述电磁阀安装在供水管路上；所述过滤罐通过供水管路与所述电磁阀连接；所述水泵通过供水管路与所述过滤罐连接；所述喷嘴通过供水管路与所述水泵连接；The solenoid valve is installed on the water supply pipeline; the filter tank is connected to the solenoid valve through the water supply pipeline; the water pump is connected to the filter tank through the water supply pipeline; the nozzle is connected to the water pump through the water supply pipeline;
所述电磁阀和水泵分别与所述PLC控制器电连接。The solenoid valve and the water pump are electrically connected to the PLC controller respectively.
可选地，所述系统还包括：带过滤装置的水箱；Optionally, the system further comprises: a water tank with a filtering device;
所述带过滤装置的水箱安装在供水管路上，且在电磁阀和过滤罐之间。The water tank with the filtering device is installed on the water supply pipeline and between the solenoid valve and the filtering tank.
可选地，所述系统还包括：液位传感器；Optionally, the system further comprises: a liquid level sensor;
所述液位传感器安装在所述带过滤装置的水箱上，且与所述PLC控制器电连接。The liquid level sensor is installed on the water tank with the filtering device and is electrically connected to the PLC controller.
可选地，所述系统还包括：电磁流量计；Optionally, the system further comprises: an electromagnetic flowmeter;
所述电磁流量计安装在供水管路上，且在水泵和喷嘴之间；The electromagnetic flowmeter is installed on the water supply pipeline and between the water pump and the nozzle;
所述电磁流量计与所述PLC控制器电连接。The electromagnetic flowmeter is electrically connected to the PLC controller.
可选地，所述系统还包括：变频器；Optionally, the system further comprises: a frequency converter;
所述变频器分别与所述水泵和PLC控制器电连接。The frequency converter is electrically connected to the water pump and the PLC controller respectively.
可选地，所述系统还包括：调压阀；Optionally, the system further comprises: a pressure regulating valve;
所述调压阀安装在供水管路上，且在电磁阀和水源之间。The pressure regulating valve is installed on the water supply pipeline and between the solenoid valve and the water source.
可选地，所述系统还包括：截止阀；Optionally, the system further comprises: a stop valve;
所述截止阀安装在供水管路上，且在调压阀和水源之间。The stop valve is installed on the water supply pipeline and between the pressure regulating valve and the water source.
根据本实用新型公开的技术内容，具有如下有益效果：降低了设备故障次数，提高了设备有效作业率，模拟水加水稳定工作，避免了生产延迟，降低了不合格的烟草料头损耗，符合国家节能降耗的要求，具有良好的推广价值。According to the technical content disclosed in the utility model, the following beneficial effects are achieved: the number of equipment failures is reduced, the effective operation rate of the equipment is improved, stable operation of simulated water addition is achieved, production delays are avoided, and the loss of unqualified tobacco material heads is reduced, which meets the national requirements for energy conservation and consumption reduction and has good promotion value.
通过以下参照附图对本实用新型的示例性实施例的详细描述，本实用新型的其它特征及其优点将会变得清楚。Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
被结合在说明书中并构成说明书的一部分的附图示出了本实用新型的实施例，并且连同其说明一起用于解释本实用新型的原理。The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention.
图1为根据实施例提供的一种预防模拟水喷嘴堵塞的管路系统示意图；FIG1 is a schematic diagram of a piping system for preventing blockage of a simulated water nozzle according to an embodiment;
图2为根据实施例提供的一种预防模拟水喷嘴堵塞的管路系统的水流量的恒流量控制示意图。FIG2 is a schematic diagram of a constant flow control of water flow in a pipeline system for preventing blockage of a simulated water nozzle provided according to an embodiment.
附图标记说明：1-截止阀，2-调压阀，3-电磁阀，4-带过滤装置的水箱，5-过滤罐，6-水泵，7-喷嘴，8-液位传感器，9-PLC控制器，10-电磁流量计，11-变频器。Explanation of the reference numerals: 1-stop valve, 2-pressure regulating valve, 3-solenoid valve, 4-water tank with filtering device, 5-filter tank, 6-water pump, 7-nozzle, 8-liquid level sensor, 9-PLC controller, 10-electromagnetic flowmeter, 11-frequency converter.
具体实施方式Detailed ways
现在将参照附图来详细描述本实用新型的各种示例性实施例。应注意到：除非另外具体说明，否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本实用新型的范围。Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的，决不作为对本实用新型及其应用或使用的任何限制。The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present invention, its application, or uses.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论，但在适当情况下，所述技术、方法和设备应当被视为说明书的一部分。Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.
在这里示出和讨论的所有例子中，任何具体值应被解释为仅仅是示例性的，而不是作为限制。因此，示例性实施例的其它例子可以具有不同的值。In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.
应注意到：相似的标号和字母在下面的附图中表示类似项，因此，一旦某一项在一个附图中被定义，则在随后的附图中不需要对其进行进一步讨论。It should be noted that like reference numerals and letters refer to similar items in the following figures, and therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.
根据本实用新型，如图1和2所示，提供了一种预防模拟水喷嘴堵塞的管路系统，包括，电磁阀3、过滤罐5、水泵6、喷嘴7和PLC控制器9；According to the utility model, as shown in FIGS. 1 and 2 , a piping system for preventing blockage of a simulated water nozzle is provided, comprising a solenoid valve 3 , a filter tank 5 , a water pump 6 , a nozzle 7 and a PLC controller 9 ;
所述电磁阀3安装在供水管路上；所述过滤罐5通过供水管路与所述电磁阀3连接；所述水泵6通过供水管路与所述过滤罐5连接；所述喷嘴7通过供水管路与所述水泵6连接；The solenoid valve 3 is installed on the water supply pipeline; the filter tank 5 is connected to the solenoid valve 3 through the water supply pipeline; the water pump 6 is connected to the filter tank 5 through the water supply pipeline; the nozzle 7 is connected to the water pump 6 through the water supply pipeline;
所述电磁阀3和水泵6分别与所述PLC控制器9电连接。The solenoid valve 3 and the water pump 6 are electrically connected to the PLC controller 9 respectively.
在一些实施例中，所述系统还包括：带过滤装置的水箱4；In some embodiments, the system further comprises: a water tank 4 with a filtering device;
所述带过滤装置的水箱4安装在供水管路上，且在电磁阀3和过滤罐5之间。The water tank 4 with the filtering device is installed on the water supply pipeline and between the solenoid valve 3 and the filtering tank 5 .
所述系统还包括：液位传感器8；The system further comprises: a liquid level sensor 8;
所述液位传感器8安装在所述带过滤装置的水箱4上，且与所述PLC控制器9电连接。The liquid level sensor 8 is installed on the water tank with filtering device 4 and is electrically connected to the PLC controller 9 .
所述系统还包括：电磁流量计10；The system further comprises: an electromagnetic flowmeter 10;
所述电磁流量计10安装在供水管路上，且在水泵6和喷嘴7之间；The electromagnetic flowmeter 10 is installed on the water supply pipeline and between the water pump 6 and the nozzle 7;
所述电磁流量计10与所述PLC控制器9电连接。The electromagnetic flowmeter 10 is electrically connected to the PLC controller 9 .
所述系统还包括：变频器11；The system further comprises: a frequency converter 11;
所述变频器11分别与所述水泵6和PLC控制器9电连接。The frequency converter 11 is electrically connected to the water pump 6 and the PLC controller 9 respectively.
所述系统还包括：调压阀2；The system further comprises: a pressure regulating valve 2;
所述调压阀2安装在供水管路上，且在电磁阀3和水源之间。The pressure regulating valve 2 is installed on the water supply pipeline and between the solenoid valve 3 and the water source.
所述系统还包括：截止阀1；The system further comprises: a stop valve 1;
所述截止阀1安装在供水管路上，且在调压阀2和水源之间。The stop valve 1 is installed on the water supply pipeline and between the pressure regulating valve 2 and the water source.
具体工作原理：通过调压阀2调整管路内水压的大小，电磁阀3控制水源是否进入水箱，低水位时电磁阀打开，往水箱进水，高水位时电磁阀断开，停止进水。带过滤装置的水箱4对水箱内的水的杂质进行过滤，然后水源进入过滤罐5内，进行二次过滤，使水质更加纯净，杜绝杂质进入喷嘴造成堵塞。水泵把过滤后的水输送至喷嘴7内，形成雾状喷入热风管道内。Specific working principle: The water pressure in the pipeline is adjusted by the pressure regulating valve 2, and the solenoid valve 3 controls whether the water source enters the water tank. When the water level is low, the solenoid valve opens to let water into the water tank. When the water level is high, the solenoid valve is disconnected to stop the water from entering. The water tank 4 with a filter device filters the impurities in the water in the water tank, and then the water source enters the filter tank 5 for secondary filtration to make the water purer and prevent impurities from entering the nozzle and causing blockage. The water pump transports the filtered water to the nozzle 7, forming a mist and spraying it into the hot air pipe.
液位传感器8把检测到的水位高度信号送给PLC控制器9，并控制电磁阀3是否打开。The liquid level sensor 8 sends the detected water level height signal to the PLC controller 9 and controls whether the solenoid valve 3 is open.
电磁流量计10把检测到的水流量信号传送给PLC控制器9，并与水流量设定值作比较，依据差值大小，PLC控制器9调整变频器11的频率，改变水泵6的转速，使水流量符合设定值的要求，使加水管路内水流量符合设定值要求，以提高生产工艺要求。如图2所示。The electromagnetic flowmeter 10 transmits the detected water flow signal to the PLC controller 9 and compares it with the water flow set value. According to the difference, the PLC controller 9 adjusts the frequency of the inverter 11 and changes the speed of the water pump 6 to make the water flow meet the set value requirements and the water flow in the water supply pipeline meet the set value requirements to improve the production process requirements. As shown in Figure 2.
综上，本实用新型公开的技术内容，降低了设备故障次数，提高了设备有效作业率，模拟水加水稳定工作，避免了生产延迟，降低了不合格的烟草料头损耗，符合国家节能降耗的要求，具有良好的推广价值。In summary, the technical content disclosed in the utility model reduces the number of equipment failures, improves the effective operation rate of equipment, simulates water addition to ensure stable operation, avoids production delays, reduces the loss of unqualified tobacco material heads, meets the national requirements for energy conservation and consumption reduction, and has good promotion value.
虽然已经通过例子对本实用新型的一些特定实施例进行了详细说明，但是本领域的技术人员应该理解，以上例子仅是为了进行说明，而不是为了限制本实用新型的范围。本领域的技术人员应该理解，可在不脱离本实用新型的范围和精神的情况下，对以上实施例进行修改。本实用新型的范围由所附权利要求来限定。Although some specific embodiments of the present invention have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present invention. It should be understood by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.
Claims (7)
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