CN221320017U - Annular diamond wire stress release device - Google Patents
Annular diamond wire stress release device Download PDFInfo
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- CN221320017U CN221320017U CN202323074804.XU CN202323074804U CN221320017U CN 221320017 U CN221320017 U CN 221320017U CN 202323074804 U CN202323074804 U CN 202323074804U CN 221320017 U CN221320017 U CN 221320017U
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- diamond wire
- driven
- tension
- wheel
- traction
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- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 83
- 239000010432 diamond Substances 0.000 title claims abstract description 83
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 6
- 238000004804 winding Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Abstract
The utility model belongs to the technical field of electroplated diamond wires, and particularly discloses a stress release device for an annular diamond wire, which comprises a traction mechanism and a driven mechanism which are arranged on a vertical plate, wherein the annular diamond wire is wound between the traction mechanism and the driven mechanism, the traction mechanism can drive the annular diamond wire to rotate at a high speed between the traction mechanism and the driven mechanism, the diamond wire is twisted and straightened so as to release the stress in the diamond wire, a tension mechanism for adjusting the tension state of the annular diamond wire is also arranged between the traction mechanism and the driven mechanism, when the tension mechanism is in operation, the annular diamond wire is wound between the traction wheel and the driven wheel, the tension mechanism is used for adjusting the tension state of the annular diamond wire, and the traction mechanism drives the annular diamond wire to rotate at a high speed between the traction wheel and the driven wheel so as to twist and straighten the diamond wire so as to release the stress in the diamond wire.
Description
Technical Field
The utility model belongs to the technical field of electroplated diamond wires, and particularly discloses a stress releasing device for an annular diamond wire.
Background
The annular diamond wire primary wire comprises core wires which are connected into a circular ring shape, wherein spiral wires are wound on the surface of the core wires at certain intervals, the core wires and the spiral wires consist of carbon steel, stainless steel, tungsten wires and the like, the diameter of the core wires is 0.05-2 mm, the diameter of the spiral wires is 0.01-1 mm, and the spiral distance is 0.05-0.2 mm. Current loop wire braiding methods: placing the heart yearn on the workstation, making the heart yearn form annular, starting the winding with the helix from annular heart yearn middle part, twisting with the fingers the heart yearn and the helix rotates together when twining, and rotatory in-process helix twines on the heart yearn along self pitch, and the problem that this kind of method exists: because the core wire is formed by twisting a plurality of strands of steel wires, the steel wires can form stress in the manufacturing process and cannot be removed, the stress exists in a vertical suspension mode in a self-heating state, the steel wires can form a twist-shaped winding, and the larger the stress is, the more winding turns are, and the number of windings is generally 10-15.
Disclosure of Invention
In order to solve the problems in the background technology, the utility model discloses an annular diamond wire stress release device which comprises a traction mechanism and a driven mechanism, wherein the traction mechanism drives the annular diamond wire to rotate at a high speed and twists and straightens the diamond wire, so that the stress in the diamond wire is released.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
The utility model provides a ring diamond wire stress relief device, includes traction mechanism and driven mechanism on the riser that sets up, ring diamond wire winds and establishes between traction mechanism and driven mechanism, and traction mechanism can drive ring diamond wire and rotate at a high speed between traction mechanism and driven mechanism, twists reverse and the alignment to diamond wire and then releases the stress in the diamond wire, still is provided with the tension mechanism who is used for adjusting ring diamond wire tension state between traction mechanism and driven mechanism.
Further, the annular diamond wire stress release device comprises a traction wheel driven to rotate by a first servo motor through a main shaft, the driven mechanism comprises a driven wheel, a guide groove extending along the connecting line direction between the traction wheel and the driven wheel is formed in the vertical plate, the driven wheel is sleeved at one end of the driven shaft, the other end of the driven shaft penetrates through the guide groove to be connected with a sliding seat, the sliding seat is movably connected with the vertical plate, and the sliding seat can slide left and right along the guide groove and drive the driven wheel to move left and right to be close to or far away from the traction wheel under the action of the driving device.
Further, the tension mechanism comprises a tension swing rod rotationally connected with the vertical plate, one end of the tension swing rod is in transmission connection with the second servo motor, and the other end of the tension swing rod is rotationally connected with a tension wheel.
Further, the annular diamond wire stress release device is characterized in that racks and guide rails extending along the axial direction of the guide grooves are arranged on two sides of the guide grooves, a sliding block matched with the guide rails is arranged on the sliding seat, a third servo motor is arranged on the sliding seat, a gear meshed with the racks is sleeved at the output end of the third servo motor, and the sliding seat can slide left and right along the guide rails under the action of the third servo motor.
Further, the annular diamond wire stress release device is characterized in that the bottom of the vertical plate is connected with the movable base, and universal travelling wheels with braking functions are respectively arranged at four corners of the bottom of the movable base.
Further, the annular diamond wire stress release device is characterized in that supporting wheels for supporting the annular diamond wire are respectively arranged on two sides of the tension wheel, and the supporting wheels are respectively connected with the vertical plate in a rotating mode.
Compared with the prior art, the utility model has the beneficial effects that:
The utility model relates to a stress release device for an annular diamond wire, which comprises a traction mechanism, a driven mechanism and a tension mechanism, wherein the annular diamond wire is wound between the traction wheel and the driven wheel, the tension mechanism is used for adjusting the tension state of the annular diamond wire, and when the stress release device is in operation, the traction mechanism can drive the annular diamond wire to rotate at a high speed between the traction wheel and the driven wheel, so that the diamond wire is twisted and straightened, and the stress in the diamond wire is released.
Drawings
FIG. 1 is a schematic view of a stress relief means of the present utility model;
In the above figures: 1-moving a base; 2-vertical plates; 3-tension swing rod; 4-ring diamond wire; 5-a guide groove; 6-a third servo motor; 7-driven wheel; 8-a tension pulley; 9-supporting wheels; 10-traction wheels.
Detailed Description
For a better understanding of the present utility model, the following examples are further illustrated, but are not limited to the following examples.
The utility model relates to a stress release device for an annular diamond wire, which is described in detail by referring to fig. 1, and comprises a traction mechanism and a driven mechanism which are arranged on a vertical plate 2, wherein the annular diamond wire 4 is wound between the traction mechanism and the driven mechanism, the traction mechanism can drive the annular diamond wire 4 to rotate at a high speed between the traction mechanism and the driven mechanism, the diamond wire is twisted and straightened so as to release the stress in the diamond wire, a tension mechanism for adjusting the tension state of the annular diamond wire 4 is also arranged between the traction mechanism and the driven mechanism, and when the stress release device works, the rotation speed of the diamond wire is controlled by a control system, the mechanism provides power for the whole rotation system, the servo motor drives the annular diamond wire 4 to rotate at a high speed between the traction mechanism and the driven mechanism, and twists and straightens the diamond wire so as to release the stress in the diamond wire.
As an alternative design, preferably, the stress releasing device for the annular diamond wire is provided, the traction mechanism comprises a traction wheel 10 driven to rotate by a first servo motor through a main shaft, the driven mechanism comprises a driven wheel 7, the driven wheel 7 provides support for a driven side of the annular diamond wire, a guide groove 5 extending along the connecting line direction between the traction wheel 10 and the driven wheel 7 is formed in the vertical plate 2, the driven wheel 7 is sleeved at one end of the driven shaft, the other end of the driven shaft penetrates through the guide groove 5 and is connected with a sliding seat, the sliding seat is movably connected with the vertical plate 2, the sliding seat can slide left and right along the guide groove 5 and drive the driven wheel 7 to move left and right to be close to or far away from the traction wheel 10 under the action of the driving device, and the distance between the driven wheel 7 and the traction wheel 10 is changed through the movement of the driven wheel 7 so as to adapt to the annular diamond wires with different circumferences.
As an alternative design, preferably the annular diamond wire stress release device, the tension mechanism comprises a tension swing rod 3 rotationally connected with the vertical plate 2, the tension swing rod 3 is of a crank structure, one end of the tension swing rod 3 is in transmission connection with a second servo motor, the other end of the tension swing rod 3 is rotationally connected with a tension wheel 8, the tension wheel 8 is pressed on the annular diamond wire, a tension sensor for testing the tension of the annular diamond wire is arranged on the tension wheel 8, and in operation, a control system gives tension signals to the second servo motor, different signals correspond to different tensions of the annular diamond wire and different rotation angles of the corresponding tension swing rod 3, the tension swing rod 3 drives the tension wheel 8 to rotate at a preset angle, and the tension sensor tests the tension of the annular diamond wire in high-speed movement and compares with different tension targets of the annular diamond wire, so that the tension of the annular diamond wire in the rotation process is tested and adjusted in real time.
As an alternative design, preferably, the annular diamond wire stress releasing device is provided with racks and guide rails extending along the axial direction of the guide groove 5 at two sides of the guide groove 5, a sliding block matched with the guide rails is arranged on the sliding seat, a third servo motor 6 is arranged on the sliding seat, a gear meshed with the racks is sleeved at the output end of the third servo motor 6, the sliding seat can slide left and right along the guide rails under the action of the third servo motor 6, and the driving device of the sliding seat can be the third servo motor 6, a cylinder, a pneumatic telescopic rod or a mechanical telescopic arm and can achieve the purpose of driving the sliding seat to move left and right.
As an alternative design, the annular diamond wire stress release device is preferably provided, the vertical plate 2 is of an inverted T-shaped structure, the bottom of the vertical plate 2 is fixedly connected with the movable base 1, and universal travelling wheels with braking functions are respectively arranged at four corners of the bottom of the movable base 1, so that the annular diamond wire stress release device is convenient to move.
As an alternative design, preferably the stress releasing device for the annular diamond wire is provided with supporting wheels 9 for supporting the annular diamond wire 4 on two sides of the tension wheel 8 respectively, the supporting wheels 9 are connected with the vertical plate 2 in a rotating way respectively, and when the tension mechanism compresses the annular diamond wire, the supporting wheels 9 provide support for the rigid wire, so that the rigid wire is prevented from reducing the tensioning effect under long-distance elastic deformation.
The working process of the utility model is as follows:
According to the circumference of the annular diamond wire 4, the third servo motor 6 drives the driving wheel 7 to move along the guide groove 5, the distance between the traction wheel 10 and the driving wheel 7 is adjusted, the annular diamond wire 4 is wound between the traction wheel 10 and the driven wheel 7, the first servo motor drives the traction wheel 10 to rotate, the traction wheel 10 drives the annular diamond wire 4 to rotate at a high speed between the traction wheel 10 and the driven wheel 7, the diamond wire is twisted and straightened, the stress in the diamond wire is further released, the control system gives a tension signal to the second servo motor, the tension swing rod 3 drives the tension wheel 8 to rotate for a certain angle, the tension of the annular diamond wire 4 in the rotating process is adjusted in real time, and the working efficiency is improved.
The above description is only an application embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto, and the scope of the claims should not be limited thereto, and any equivalent changes according to the technical solution of the present utility model should be covered in the protection scope of the present utility model.
Claims (6)
1. An annular diamond wire stress release device is characterized in that: including setting up traction mechanism and driven mechanism on the riser, annular diamond wire winds and establishes between traction mechanism and driven mechanism, and traction mechanism can drive annular diamond wire and rotate at a high speed between traction mechanism and driven mechanism, twists reverse and the alignment to diamond wire and then releases the stress in the diamond wire, still is provided with the tension mechanism who is used for adjusting annular diamond wire tension state between traction mechanism and driven mechanism.
2. The annular diamond wire stress relief device according to claim 1, wherein: the traction mechanism comprises a traction wheel driven to rotate by a first servo motor through a main shaft, the driven mechanism comprises a driven wheel, a guide groove extending along the connecting line direction between the traction wheel and the driven wheel is formed in the vertical plate, the driven wheel is sleeved at one end of the driven shaft, the other end of the driven shaft penetrates through the guide groove to be connected with the sliding seat, the sliding seat is movably connected with the vertical plate, and the sliding seat can slide left and right along the guide groove and drive the driven wheel to move left and right to be close to or far away from the traction wheel under the action of the driving device.
3. The annular diamond wire stress relief device according to claim 2, wherein: the tension mechanism comprises a tension swing rod which is rotationally connected with the vertical plate, one end of the tension swing rod is in transmission connection with the second servo motor, and the other end of the tension swing rod is rotationally connected with a tension wheel.
4. The annular diamond wire stress relief device according to claim 2, wherein: the two sides of the guide groove are provided with racks and guide rails which extend along the axial direction of the guide groove, the sliding seat is provided with a sliding block matched with the guide rails, the sliding seat is provided with a third servo motor, the output end of the third servo motor is sleeved with gears which are meshed with the racks, and the sliding seat can slide left and right along the guide rails under the action of the third servo motor.
5. The annular diamond wire stress relief device according to claim 2, wherein: the bottom of the vertical plate is connected with the movable base, and universal travelling wheels with braking functions are respectively arranged at four corners of the bottom of the movable base.
6. A ring-shaped diamond wire stress relief device according to claim 3, wherein: support wheels for supporting the annular diamond wires are respectively arranged on two sides of the tension wheel, and the support wheels are respectively connected with the vertical plates in a rotating mode.
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221320017U true CN221320017U (en) | 2024-07-12 |
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