CN221314500U - Photovoltaic film slitting device - Google Patents
Photovoltaic film slitting device Download PDFInfo
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- CN221314500U CN221314500U CN202323520041.7U CN202323520041U CN221314500U CN 221314500 U CN221314500 U CN 221314500U CN 202323520041 U CN202323520041 U CN 202323520041U CN 221314500 U CN221314500 U CN 221314500U
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- 238000005520 cutting process Methods 0.000 claims abstract description 91
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 239000012943 hotmelt Substances 0.000 claims abstract description 16
- 244000309464 bull Species 0.000 claims abstract description 9
- 239000012528 membrane Substances 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000002457 bidirectional effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
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Abstract
The utility model belongs to the technical field of photovoltaic film production, in particular to a photovoltaic film slitting device which comprises a workbench; the two sides of one end of the workbench are provided with transmission mechanisms, the top of each transmission mechanism is provided with a fixed block, a second telescopic rod is fixed above each fixed block, and the top of each second telescopic rod is provided with a longitudinal cutting mechanism; through setting up vertical cutting mechanism and drive mechanism, adjust vertical cutting mechanism and transverse cutting mechanism's distance through drive mechanism, drive the bull stick through the second motor and rotate, make the bull stick drive two-way screw thread and rotate, at the intermeshing of two-way screw thread and second slider, make the second slider drive the heater and remove suitable position, heat the hot melt cutting needle through starting the heater, photovoltaic membrane on the pulling workstation, cut apart the processing to the photovoltaic membrane under the cooperation of vertical cutting groove and hot melt cutting needle, be convenient for in the dimensional specification and the whole length of control base film, the cutting efficiency of photovoltaic membrane has been improved.
Description
Technical Field
The utility model belongs to the technical field of photovoltaic film production, and particularly relates to a photovoltaic film slitting device.
Background
In the production process of the solar photovoltaic panel, manufacturers can cover the surface of the solar panel with a photovoltaic film in order to enable the solar panel to have more stable performance, and the size of the solar panel can be changed according to the change of the model, so that the required specifications of the photovoltaic film are different.
In the prior art, the photovoltaic film cutting device consists of a workbench, a conveying roller, a cutting mechanism, a supporting mechanism and the like, when the photovoltaic film is cut and processed, the photovoltaic film roller is sleeved on the conveying roller at one end of the workbench, the position of a cutting knife in the cutting mechanism is adjusted through a lifter in the supporting mechanism, and a motor in the cutting mechanism is started to drive the cutting knife to cut and divide the photovoltaic film.
In the prior art, as the cutting mode adopts a mechanical cutter mode, the cutting knife and the base film are mutually adsorbed and stuck, so that the base film is greatly pulled in the cutting process, the cutting surface is irregular, even the base film near the cutting surface is seriously deformed, the whole appearance of the base film is not influenced, the dimensional accuracy and the flatness of the base film are further influenced, and even the film covering quality requirement of the solar photovoltaic panel cannot be met; therefore, a photovoltaic film slitting device is proposed to address the above-described problems.
Disclosure of utility model
In order to make up the defects of the prior art, the problems that the prior art adopts a mechanical cutter mode, a cutting cutter and a base film are mutually adsorbed and stuck, so that the base film is subjected to a larger pulling action in the cutting process, the base film near the cutting surface is not neat, the base film near the cutting surface is seriously deformed, the overall appearance of the base film is not influenced, the size precision and the flatness of the base film are further influenced, and the film covering quality requirement of a solar photovoltaic panel cannot be met are solved.
The technical scheme adopted for solving the technical problems is as follows: the utility model relates to a photovoltaic film slitting device, which comprises a workbench; the two sides of the top of one end of the workbench are fixedly provided with roller frames, conveying rollers are rotatably arranged between the roller frames, the two sides of the other end of the workbench are provided with transmission mechanisms, the top of each transmission mechanism is provided with a fixed block, a second telescopic rod is fixed above each fixed block, and the top of each second telescopic rod is provided with a longitudinal cutting mechanism;
The vertical cutting mechanism includes the mount, the top at the second telescopic link is installed to the mount, the second spout has been seted up at one side both ends of mount, the fixed second motor of one end of mount, install the bull stick in the axis of rotation of second motor, the both ends cover of bull stick is equipped with two-way screw thread, two-way screw thread's both ends cover is equipped with the second slider, the second slider slides and sets up in the second spout, the heater is installed at the top of second slider, the lower part of heater is fixed with the hot melt cutting needle.
Preferably, the middle part of the top of the workbench is provided with a transverse cutting groove and a longitudinal cutting groove, and one side of the transverse cutting groove is provided with a transverse cutting mechanism, so that the photovoltaic film can be cut better.
Preferably, the transverse cutting mechanism comprises a fixed seat, the fixed seat is arranged on two sides of the workbench, a first telescopic rod is fixed in the fixed seat, a transverse plate is arranged at the top of the first telescopic rod, mounting seats are fixed at two ends of the top of the transverse plate, a thermal fuse is arranged in the middle of each mounting seat, and the split type design is convenient for later disassembly and replacement.
Preferably, the thermal fuse is located right above the transverse cutting groove, and the first thermal fuse is arranged in parallel with the transverse cutting groove, so that the thermal fuse and the transverse cutting groove are attached to each other to perform fusing cutting conveniently.
Preferably, the transmission mechanism comprises a first chute, the first chute is arranged on two sides of one end of the workbench, a motor groove is arranged at one end of the first chute, a first motor is fixed in the motor groove, a screw is arranged on a rotating shaft of the first motor, a first sliding block is sleeved on the circumferential surface of the screw, and the first sliding block is arranged in the first chute in a sliding manner, so that the structure is simple and the operation is convenient.
Preferably, supporting legs are arranged at two ends of the bottom of the workbench, the fixing block is arranged at the top of the first sliding block, and the hot-melt cutting needle is located above the longitudinal cutting groove and is beneficial to supporting and stabilizing the workbench by arranging the supporting legs.
The utility model has the beneficial effects that:
The utility model provides a photovoltaic film slitting device, which is characterized in that an adjustable longitudinal cutting mechanism and a transmission mechanism are arranged, the distance between the longitudinal cutting mechanism and a transverse cutting mechanism is adjusted through the transmission mechanism, so that the overall length of a photovoltaic film is controlled, the cutting efficiency of a base film is improved, a second motor at one end of a fixing frame in the longitudinal cutting mechanism works, a rotating rod on a rotating shaft is driven by the second motor to rotate, two-way threads at two ends of the rotating rod are driven to rotate through the rotation of the rotating rod, the second sliding block moves to a proper position in a second sliding groove through the mutual engagement of the two-way threads and the internal threads of the second sliding block, a heater at the top of the second sliding block is started, the heater heats a hot-melt cutting needle, and the photovoltaic film on a workbench is pulled to cut into a required size under the cooperation of the longitudinal cutting groove and the hot-melt cutting needle, so that the size and the specification of the base film are convenient to control.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model and do not constitute a limitation on the utility model. In the drawings:
FIG. 1 is a schematic overall construction;
FIG. 2 is a cross-sectional view of the transmission;
FIG. 3 is a schematic view of the structure of the transverse cutoff mechanism;
FIG. 4 is a schematic view of the longitudinal cutting mechanism;
FIG. 5 is a cross-sectional view of the longitudinal cutting mechanism;
Legend description:
1. A work table; 2. a roller frame; 3. a conveying roller; 4. a transverse cutting groove; 5. a transverse cutting mechanism; 501. a fixing seat; 502. a first telescopic rod; 503. a cross plate; 504. a mounting base; 505. a thermal fuse; 6. a transmission mechanism; 601. a first chute; 602. a motor slot; 603. a first motor; 604. a screw; 605. a first slider; 7. longitudinally cutting the groove; 8. a fixed block; 9. a second telescopic rod; 10. a longitudinal cutting mechanism; 101. a fixing frame; 102. a second chute; 103. a second motor; 104. a rotating rod; 105. a bi-directional thread; 106. a second slider; 107. a heater; 108. a hot melt cutting needle; 11. and (5) supporting legs.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Specific examples are given below.
Referring to fig. 1-5, the present utility model provides a photovoltaic film slitting apparatus, which includes a workbench 1; the two sides of the top of one end of the workbench 1 are fixedly provided with roller frames 2, a conveying roller 3 is rotatably arranged between the roller frames 2, two sides of the other end of the workbench 1 are provided with transmission mechanisms 6, the top of each transmission mechanism 6 is provided with a fixed block 8, a second telescopic rod 9 is fixed above each fixed block 8, the top of each second telescopic rod 9 is provided with a longitudinal cutting mechanism 10, and two ends of the bottom of the workbench 1 are provided with supporting legs 11;
The transmission mechanism 6 comprises a first chute 601, the first chute 601 is arranged on two sides of one end of the workbench 1, a motor groove 602 is arranged on one end of the first chute 601, a first motor 603 is fixed in the motor groove 602, a screw rod 604 is arranged on the rotating shaft of the first motor 603, a first slide block 605 is sleeved on the circumferential surface of the screw rod 604, the first slide block 605 is arranged in the first chute 601 in a sliding manner, a fixed block 8 is arranged on the top of the first slide block 605, the longitudinal cutting mechanism 10 comprises a fixed frame 101, the fixed frame 101 is arranged on the top of a second telescopic rod 9, second chutes 102 are arranged on two ends of one side of the fixed frame 101, a second motor 103 is fixed on one end of the fixed frame 101, a rotating rod 104 is arranged on the rotating shaft of the second motor 103, two ends of the rotating rod 104 are sleeved with two-way threads 105, the second slide block 106 is arranged in the second chute 102 in a sliding manner, a heater 107 is arranged on the top of the second slide block 106, a heater 107 is arranged on the top of the heater 107, and a longitudinal cutting needle 108 is arranged on the lower portion of the longitudinal cutting needle 108 of the workbench 7.
When in operation, during the splitting processing of the photovoltaic film, the roller of the photovoltaic film is sleeved on the conveying roller 3 on the roller frame 2, the photovoltaic film is unfolded and paved on the workbench 1, the first motor 603 in the motor groove 602 in the transmission mechanism 6 works, the first motor 603 drives the screw 604 on the rotating shaft to rotate, the first slide block 605 moves directionally in the first slide groove 601 through the mutual engagement of the internal threads of the first slide block 605 and the screw 604, the second telescopic rod 9 at the top of the fixed block 8 is driven to move to a proper position through the movement of the first slide block 605, the second telescopic rod 9 moves the longitudinal cutting mechanism 10 at the top to a proper position through the adjustment of the height of the second telescopic rod 9, through the work of the second motor 103 of mount 101 one end in vertical cutting mechanism 10 for the bull stick 104 on the rotation axis is driven to the second motor 103 rotates, through the rotation of bull stick 104, drives the two-way screw thread 105 at bull stick 104 both ends and rotates, through the mutual meshing of two-way screw thread 105 and the internal screw thread of second slider 106, makes second slider 106 remove suitable position in second spout 102, through the heater 107 that starts the second slider 106 top, makes heater 107 heat hot melt cutting needle 108, pulls the photovoltaic membrane on the workstation 1, under the cooperation of vertical cutting groove 7 and hot melt cutting needle 108, cuts the photovoltaic membrane into required size.
Further, the transverse cutting groove 4 has been seted up at the top middle part of workstation 1, transverse cutting mechanism 5 includes fixing base 501, the both sides at workstation 1 are installed to fixing base 501, the inside of fixing base 501 is fixed with first telescopic link 502, diaphragm 503 is installed at the top of first telescopic link 502, the top both ends of diaphragm 503 are fixed with mount pad 504, the mid-mounting of mount pad 504 has hot melt wire 505, hot melt wire 505 is located transverse cutting groove 4 directly over, and hot melt wire 505 and transverse cutting groove 4 parallel arrangement.
During operation, when the photovoltaic film is longitudinally cut into a required size, through the transverse cutting mechanisms 5 on two sides of the adjusting workbench 1, the first telescopic rod 502 is enabled to adjust the transverse plate 503 to a proper position under the limit of the fixing seat 501, the mounting seat 504 is driven to move through the transverse plate 503, the thermal fuse 505 in the middle of the mounting seat 504 is enabled to move downwards, and under the cooperation of the transverse cutting groove 4, the thermal fuse 505 is enabled to press the photovoltaic film into the transverse cutting groove 4 to carry out fusing cutting processing.
Working principle: when the photovoltaic film is segmented, a roller of the photovoltaic film is sleeved on a conveying roller 3 on a roller frame 2, the photovoltaic film is unfolded and paved on a workbench 1, a first motor 603 in a motor groove 602 in a transmission mechanism 6 works, the first motor 603 drives a screw 604 on a rotating shaft to rotate, the first slider 605 directionally moves in a first sliding groove 601 through the mutual engagement of the internal threads of the first slider 605 and the screw 604, a second telescopic rod 9 on the top of a fixed block 8 is driven to move to a proper position through the movement of the first slider 605, a longitudinal cutting mechanism 10 on the top is driven to move to a proper position through the adjustment of the height of the second telescopic rod 9, a rotating rod 104 on the rotating shaft is driven to rotate by the second motor 103 through the operation of a second motor 103 at one end of a fixing frame 101 in the longitudinal cutting mechanism 10, through the rotation of the rotating rod 104, the bidirectional threads 105 at the two ends of the rotating rod 104 are driven to rotate, through the mutual engagement of the bidirectional threads 105 and the internal threads of the second sliding block 106, the second sliding block 106 moves to a proper position in the second sliding groove 102, through the starting of the heater 107 at the top of the second sliding block 106, the heater 107 heats the hot-melt cutting needle 108, the photovoltaic film on the workbench 1 is pulled, the photovoltaic film is cut into a required size under the cooperation of the longitudinal cutting groove 7 and the hot-melt cutting needle 108, when the photovoltaic film is cut into the required size in the longitudinal direction, the transverse cutting mechanisms 5 at the two sides of the workbench 1 are adjusted, under the limit of the fixed seat 501, the first telescopic rod 502 adjusts the transverse plate 503 to the proper position, the mounting seat 504 is driven to move through the transverse plate 503, the thermal fuse 505 in the middle of the mounting seat 504 moves downwards, under the cooperation of the transverse cutting groove 4, the thermal fuse 505 presses the photovoltaic film into the transverse cutting groove 4 to perform fusing cutting processing, so that the photovoltaic film is cut into the required size.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.
Claims (6)
1. The utility model provides a device is cut to photovoltaic membrane which characterized in that: comprises a workbench (1); the automatic cutting machine is characterized in that roller frames (2) are fixed on two sides of the top of one end of the workbench (1), conveying rollers (3) are rotatably arranged between the roller frames (2), transmission mechanisms (6) are arranged on two sides of the other end of the workbench (1), fixed blocks (8) are mounted on the tops of the transmission mechanisms (6), second telescopic rods (9) are fixed above the fixed blocks (8), and longitudinal cutting mechanisms (10) are mounted on the tops of the second telescopic rods (9);
The vertical cutting mechanism (10) comprises a fixing frame (101), the top at second telescopic link (9) is installed to fixing frame (101), second spout (102) have been seted up at one side both ends of fixing frame (101), second motor (103) are fixed to one end of fixing frame (101), install bull stick (104) in the axis of rotation of second motor (103), the both ends cover of bull stick (104) is equipped with two-way screw thread (105), the both ends cover of two-way screw thread (105) is equipped with second slider (106), second slider (106) slip sets up in second spout (102), heater (107) are installed at the top of second slider (106), the lower part of heater (107) is fixed with hot melt cutting needle (108).
2. A photovoltaic film slitting apparatus as defined in claim 1, wherein: the middle part of the top of the workbench (1) is provided with a transverse cutting groove (4) and a longitudinal cutting groove (7), and one side of the transverse cutting groove (4) is provided with a transverse cutting mechanism (5).
3. A photovoltaic film slitting apparatus as defined in claim 2, wherein: the transverse cutting mechanism (5) comprises a fixed seat (501), the fixed seat (501) is arranged on two sides of the workbench (1), a first telescopic rod (502) is fixed in the fixed seat (501), a transverse plate (503) is arranged at the top of the first telescopic rod (502), mounting seats (504) are fixed at two ends of the top of the transverse plate (503), and a thermal fuse (505) is arranged in the middle of each mounting seat (504).
4. A photovoltaic film slitting apparatus according to claim 3, wherein: the thermal fuse (505) is located right above the transverse cutting groove (4), and the second thermal fuse (505) is arranged in parallel with the transverse cutting groove (4).
5. A photovoltaic film slitting apparatus as defined in claim 1, wherein: the transmission mechanism (6) comprises a first chute (601), wherein the first chute (601) is formed in two sides of one end of the workbench (1), a motor groove (602) is formed in one end of the first chute (601), a first motor (603) is fixed in the motor groove (602), a screw (604) is mounted on a rotating shaft of the first motor (603), a first sliding block (605) is sleeved on the circumferential surface of the screw (604), and the first sliding block (605) is arranged in the first chute (601) in a sliding mode.
6. A photovoltaic film slitting apparatus as defined in claim 1, wherein: support legs (11) are arranged at two ends of the bottom of the workbench (1), the fixed block (8) is arranged at the top of the first sliding block (605), and the hot melt cutting needle (108) is arranged above the longitudinal cutting groove (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323520041.7U CN221314500U (en) | 2023-12-22 | 2023-12-22 | Photovoltaic film slitting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323520041.7U CN221314500U (en) | 2023-12-22 | 2023-12-22 | Photovoltaic film slitting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221314500U true CN221314500U (en) | 2024-07-12 |
Family
ID=91794606
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323520041.7U Active CN221314500U (en) | 2023-12-22 | 2023-12-22 | Photovoltaic film slitting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221314500U (en) |
-
2023
- 2023-12-22 CN CN202323520041.7U patent/CN221314500U/en active Active
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