CN221314055U

CN221314055U - Lamp delay assembly fixture

Info

Publication number: CN221314055U
Application number: CN202322899777.3U
Authority: CN
Inventors: 王成; 吴双
Original assignee: Hubei Huanyu Autolighting Co ltd
Current assignee: Hubei Huanyu Autolighting Co ltd
Priority date: 2023-10-26
Filing date: 2023-10-26
Publication date: 2024-07-12
Anticipated expiration: 2033-10-26

Abstract

The utility model relates to the technical field of lamp assembly tools, in particular to a lamp delay assembly tool, which solves the problems that pneumatic and electric control are needed by the existing equipment if a conventional automatic scheme is adopted, and the tool is complicated to use and relatively high in manufacturing cost; the base is provided with a clamping cylinder, a side jacking cylinder, a pneumatic switch and a pneumatic delay device, the lamp housing subassembly is placed in the middle of the base, the lamp mask is placed on the lamp housing subassembly, the clamping cylinder is arranged on the side part of the lamp housing subassembly and compresses the lamp mask to the lamp housing subassembly, the side jacking cylinder is arranged on two sides of the lamp housing subassembly and extrudes a buckle on the side surface of the lamp housing subassembly to lock the lamp housing subassembly, the base is provided with the pneumatic delay device, and the pneumatic delay device delays the start of the side jacking cylinder relative to the clamping cylinder; the labor intensity of workers is greatly reduced due to the equipment investment, the equipment investment of an electric control part is reduced, the assembly efficiency is improved, the labor cost is reduced, and the qualification rate of once installing the lampshade buckle is improved.

Description

Lamp delay assembly fixture

Technical Field

The utility model relates to the technical field of lamp assembly tools, in particular to a lamp delay assembly tool.

Background

The lamp assembly comprises a lamp face mask and a lamp housing subassembly, the lamp face mask is required to be mounted on the lamp housing subassembly in the lamp mounting process, so that a protection effect is achieved.

Along with the rising of raw material price and cost of labor, for the purpose of reducing cost and enhancing efficiency, the demand for tooling automation is also increasing. The driver makes some automatic reformation to some original manual frock, and in this process, I driver has used pneumatic time delay technique to simplified the structure of automatic frock, reduced the cost of manufacture, also reached anticipated effect simultaneously, be the equipment that provides a lamps and lanterns face guard and need beat the screw under the state of pre-compaction and adorn the side buckle.

Disclosure of utility model

Based on the expression, the utility model provides a lamp delay assembly fixture, which aims to solve the problems that the existing equipment is not automatic enough and the degree of manual participation is high.

The technical scheme for solving the technical problems is as follows:

The utility model provides a lamps and lanterns time delay assembly fixture, includes the base, be provided with clamp cylinder, side top cylinder, pneumatic switch and pneumatic time delay device on the base, the base middle part is provided with the district of placing the lamps and lanterns subassembly, clamp cylinder sets up in the lateral part of placing the district to compress tightly lamps and lanterns subassembly whole downwards, side top cylinder sets up in the both sides of placing the district to extrude the buckle of lamps and lanterns subassembly side and make it lock, be provided with pneumatic time delay device on the base, pneumatic time delay device makes side top cylinder clamp cylinder delay start relatively.

On the basis of the technical scheme, the utility model can be improved as follows.

Further, the base is provided with a supporting block for supporting the lamp housing sub-assembly, and the supporting block is arranged on the side part of the lamp housing sub-assembly, which is close to the clamping cylinder.

Further, the supporting block comprises a supporting bottom plate and a supporting side plate, and clamping blocks which are clamped with the bottom of the lamp housing sub-assembly are arranged on the supporting bottom plate and the supporting side plate.

Further, the supporting block is detachably connected with the base.

Further, the clamping block is detachably connected with the supporting block.

Further, the clamping cylinder is a rotary lifting cylinder, the output end of the clamping cylinder is connected with a clamping plate, and the clamping cylinder controls the clamping plate to horizontally rotate and then descend to press the lamp mask.

Further, a threaded hole vertically penetrating through is formed in the clamping plate, an adjusting nut is connected in the threaded hole in a threaded mode, and a pressing block connected with the adjusting nut is arranged at the bottom of the clamping plate.

Further, the pressing block is made of rubber.

Further, the clamping air cylinders are symmetrically arranged on two sides of the lamp mask, and the side jacking air cylinders are symmetrically arranged on the other two sides of the lamp mask.

Compared with the prior art, the technical scheme of the application has the following beneficial technical effects:

(1) The device has simple structure and low cost.

(2) The tool has low requirements on the use environment, and can work only by air.

(3) The tool is simple in structure, light in weight, not complex in manufacturing process and convenient to popularize and use.

The utility model is suitable for being used under the condition that the sequence of actions is required to be distinguished in various assembly processes.

Drawings

Fig. 1 is a schematic structural diagram of a luminaire delay assembly fixture according to an embodiment of the present utility model;

FIG. 2 is a schematic view of the structure of the lamp mask and a portion of the support blocks shown in FIG. 1;

In the drawings, the list of components represented by the various numbers is as follows:

1. A base; 2. a clamping cylinder; 3. a side-jacking cylinder; 4. a pneumatic switch; 5. a lamp mask; 6. a pneumatic time delay device; 7. a support block; 8. a support base plate; 9. supporting the side plates; 10. a clamping block; 11. a clamping plate; 12. an adjusting nut; 13. pressing the blocks.

Detailed Description

In order that the application may be readily understood, a more complete description of the application will be rendered by reference to the appended drawings. Embodiments of the application are illustrated in the accompanying drawings. This application may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.

It will be appreciated that spatially relative terms such as "under …," "under …," "under …," "over …," "over" and the like may be used herein to describe one element or feature's relationship to another element or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use and operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements or features described as "under" or "beneath" other elements would then be oriented "on" the other elements or features. Thus, the exemplary terms "below …" and "under …" may include both an upper and a lower orientation. Furthermore, the device may also include an additional orientation (e.g., rotated 90 degrees or other orientations) and the spatial descriptors used herein interpreted accordingly.

It will be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or be connected to the other element through intervening elements. In the following embodiments, "connected" is understood to mean "electrically connected", "communicatively connected", and the like, if the connected circuits, modules, units, and the like have electrical or data transferred therebetween.

As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and/or "comprising," and/or the like, specify the presence of stated features, integers, steps, operations, elements, components, or groups thereof, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or groups thereof.

The utility model provides a lamps and lanterns time delay assembly fixture as shown in fig. 1, fig. 2, a lamp delay assembly fixture, including base 1, base 1 is platelike bearing structure, install on base 1 and press from both sides tight cylinder 2, side top cylinder 3 and pneumatic switch 4, press from both sides tight cylinder 2, side top cylinder 3 and pneumatic switch 4 arrange in the position that base 1 upper surface is close to the side, the centre is left and is formed and place the district, be used for placing lamps and lanterns face guard 5 and lamp body sub-assembly, lamps and lanterns face guard 5 is located the top of lamp body sub-assembly, press from both sides tight cylinder 2 is in lamps and lanterns face guard 5's lateral part, its output compresses tightly lamps and lanterns face guard 5 and lamp body sub-assembly together to base 1, in order to reach lamps and lanterns face guard 5 and lamp body sub-assembly's hugging closely, replace the operation of manual pressing lamps and lanterns face guard 5 subsides tight lamp body sub-assembly, side top cylinder 3 is installed in lamps and lanterns face guard 5's both sides, its output stretches out the buckle of extrusion lamps and lanterns face guard 5 side and makes it lock, lamps and lanterns face guard 5 then the joint forms fixedly on lamp body sub-assembly. In the specific implementation process, the lamp mask 5 is pressed and then is screwed manually, and then the buckle is extruded for locking after the screw is screwed, and as the buckle on the side surface of the lamp shade is required to be clamped after the mask finishes the screwing action, otherwise, the buckle cannot be clamped into the hanging table, and the time delay of one action is required to be added in the screwing and buckle extruding operations, so that the assembly requirement is met. The implementation of this action often requires the addition of a PLC or other electrical controller control, which requires the addition of additional equipment, thereby increasing the cost of equipment manufacture. According to the scheme, the pneumatic delay device 6 is arranged on the base 1, and the pneumatic delay device 6 enables the side jacking cylinder 3 to be started in a delayed mode relative to the clamping cylinder 2.

In one embodiment, the base 1 is provided with a supporting block 7 for supporting the lamp mask 5, and the supporting block 7 is arranged at the side part of the lamp mask 5, which is close to the clamping cylinder 2, and is used for butting the lamp housing sub-assembly. The lamp housing subassembly has different outer wall structures, generally has some protruding or recessed areas, in order to make the side top cylinder 3 directly dock the buckle position accurately, needs the advance location of supporting shoe 7, and supporting shoe 7 has decided the position of lamp housing subassembly, just so makes the side top cylinder 3 can align the buckle. In order to correspond to different lamp housing sub-assemblies, the clamping blocks are detachably connected with the base 1, in particular to a bolt fixing mode. In order to make the support block 7 and the lamp housing subassembly joint more stable, avoid the lamp housing subassembly to receive the side thrust loose, the support block 7 designs into continuous supporting baseplate 8 and support curb plate 9, is provided with the fixture block 10 with the bottom joint of lamps and lanterns face guard 5 on supporting baseplate 8 and the support curb plate 9. Preferably, the clamping block 10 is detachably connected with the supporting block 7 and is used for corresponding lamp housing sub-assemblies of different models.

The output end of the clamping cylinder 2 is connected with a clamping plate 11, the clamping cylinder 2 is preferably a rotary lifting cylinder, the clamping cylinder 2 controls the clamping plate 11 to horizontally rotate and then descend to press the lamp mask 5, and when the locking is released, the clamping cylinder 2 controls the clamping plate 11 to lift and then horizontally rotate to move out of the upper side of the lamp mask 5, an operation space is provided for taking out the lamp mask 5, and shielding of the upper side is avoided. The above horizontal rotation means that the clamping plate 11 rotates clockwise or counterclockwise in the horizontal plane. The lamp housing subassemblies of different models are different from the lamp mask 5 in height, and the stroke of the clamping cylinder 2 is fixed, so that in order to adapt to products of different models, the vertical through threaded holes are formed in the clamping plate 11, the adjusting nuts 12 are connected with the threaded holes in a threaded manner, and the pressing blocks 13 connected with the adjusting nuts 12 are arranged at the bottom of the clamping plate 11. The height of the pressing block 13 relative to the clamping plate 11 is adjusted through the adjusting nut 12, so that products with different heights are further adapted. In order to avoid scraping hard objects and damaging the upper surface of the lamp face cover 5, the pressing block 13 is preferably made of rubber.

Specifically, the clamping air cylinders 2 are symmetrically arranged on two sides of the lamp mask 5, the side jacking air cylinders 3 are symmetrically arranged on the other two sides of the lamp mask 5, and the supporting blocks 7 are arranged close to the clamping air cylinders 2.

According to the assembly requirement, the lamp is assembled by pre-pressing the mask into a groove correspondingly matched with the lamp housing subassembly, then manually screwing, and finally pressing the buckle on the side face of the mask into the hanging table, thereby completing the assembly. The operation process of the scheme is as follows:

The first step: the worker places the lamp mask 5 placed on the lamp housing subassembly on the supporting block 7 to finish positioning; and a second step of: the worker pulls the pneumatic switch 4 to start the equipment, then the clamping cylinder 2 acts to drive the clamping plate 11 to rotate to the upper part of the lamp mask 5 from the side face, and then the equidistant mask is pressed downwards; and a third step of: manually screwing by a worker; fourth step: the side jacking cylinder 3 on the side is ejected to press the mask buckle into the hanging table.

The equipment is put into, and mainly solves the problems that when the original manual screw driving is performed, the mask is required to be manually pressed and the screw is driven by one hand, and then the side buckle is also required to be manually driven by a rubber hammer to be clamped into the lamp housing sub-assembly. The equipment is put into use, so that the labor intensity of workers is greatly reduced, the assembly efficiency is improved, the labor cost is reduced, and the qualification rate of once installing the lampshade buckle is improved. The requirement of the field use unit on the equipment is also required to be convenient to carry to other places for use, and the lightweight design of the tool enables the tool to be portable and convenient to carry, so that a good effect is achieved.

The foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the utility model are intended to be included within the scope of the utility model.

Claims

1. The utility model provides a lamps and lanterns time delay assembly fixture, its characterized in that, includes the base, be provided with on the base and press from both sides tight cylinder, side top cylinder, pneumatic switch and pneumatic time delay device, the base middle part is provided with the district of placing the lamps and lanterns subassembly, press from both sides tight cylinder setting in the lateral part of placing the district to compress tightly lamps and lanterns subassembly whole downwards, side top cylinder sets up in the both sides of placing the district to extrude the buckle of lamps and lanterns subassembly side and make it lock, be provided with pneumatic time delay device on the base, pneumatic time delay device makes side top cylinder press from both sides tight cylinder delay start relatively.

2. The lamp delay assembly fixture of claim 1, wherein the base is provided with a support block for supporting the lamp housing subassembly, and the support block is arranged on the side part of the lamp housing subassembly, which is close to the clamping cylinder.

3. The lamp delay assembly fixture of claim 2, wherein the support block comprises a support bottom plate and a support side plate, and clamping blocks clamped with the bottoms of the lamp housing subassemblies are arranged on the support bottom plate and the support side plate.

4. A time delay assembly fixture for a lamp according to claim 2 or 3, wherein the support block is detachably connected to the base.

5. A luminaire time delay assembly fixture as claimed in claim 3, characterized in that the clamping block is detachably connected with the supporting block.

6. The lamp time-delay assembly fixture according to claim 1, wherein the clamping cylinder is a rotary lifting cylinder, the output end of the clamping cylinder is connected with a clamping plate, and the clamping cylinder controls the clamping plate to horizontally rotate and then descend to press the lamp mask.

7. The lamp time-delay assembly fixture according to claim 6, wherein the clamping plate is provided with a threaded hole vertically penetrating through, an adjusting nut is connected in the threaded hole in a threaded manner, and a pressing block connected with the adjusting nut is arranged at the bottom of the clamping plate.

8. The lamp delay assembly fixture of claim 7, wherein the pressing block is made of rubber.

9. The lamp delay assembly fixture of claim 1, wherein the clamping cylinders are symmetrically arranged on two sides of the lamp mask, and the side jacking cylinders are symmetrically arranged on the other two sides of the lamp mask.