CN221312465U - Aluminum casting processing system - Google Patents
Aluminum casting processing system Download PDFInfo
- Publication number
- CN221312465U CN221312465U CN202323247801.1U CN202323247801U CN221312465U CN 221312465 U CN221312465 U CN 221312465U CN 202323247801 U CN202323247801 U CN 202323247801U CN 221312465 U CN221312465 U CN 221312465U
- Authority
- CN
- China
- Prior art keywords
- aluminum
- melting furnace
- casting machine
- aluminum liquid
- ladle body
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 114
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 114
- 238000005266 casting Methods 0.000 title claims abstract description 58
- 239000007788 liquid Substances 0.000 claims abstract description 79
- 238000002844 melting Methods 0.000 claims abstract description 73
- 230000008018 melting Effects 0.000 claims abstract description 73
- 238000004512 die casting Methods 0.000 claims abstract description 27
- 239000004411 aluminium Substances 0.000 claims abstract description 7
- 238000004891 communication Methods 0.000 claims abstract description 6
- 239000002893 slag Substances 0.000 claims description 18
- 230000000903 blocking effect Effects 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 abstract description 9
- 238000003723 Smelting Methods 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 235000014347 soups Nutrition 0.000 description 9
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010079 rubber tapping Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000012768 molten material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The utility model provides an aluminum casting processing system, which comprises: the ladle body is arranged at the execution tail end of the manipulator and used for scooping aluminum liquid; the die casting machine is used for hydraulically casting aluminum into a shape; the ingot casting machine is used for casting the aluminum liquid ingot; the first melting furnace is used for preserving heat of the molten aluminum; the second melting furnace is used for preserving the heat of the molten aluminum; the manipulator is used for driving the ladle body to scoop up the aluminum liquid in the first melting furnace or the second melting furnace and pouring the aluminum liquid in the ladle body to the die casting machine, the ingot casting machine, the first melting furnace or the second melting furnace; the controller is in communication connection with the die casting machine, the ingot casting machine, the first melting furnace, the second melting furnace and the manipulator and is used for sending control instructions to the controlled equipment; this real aluminium foundry goods processing system can realize automatically giving the hot water through the manipulator, sets up two smelting furnaces and is convenient for change the aluminium material and guarantee the continuous uninterrupted supply of aluminium liquid, to the aluminium liquid clout that remains in the smelting furnace after the die casting, can send into the ingot casting machine automatically and carry out the ingot casting.
Description
Technical Field
The utility model relates to the field of automobile accessory part machining operation, in particular to an aluminum casting machining system.
Background
Die casting is a metal casting process and is characterized in that high pressure is applied to molten metal by utilizing the inner cavity of a die. Aluminum castings are common die cast manufactured parts. In the existing casting process, a melting furnace is needed to be arranged for a die casting machine, and aluminum liquid is kept warm, so that the aluminum liquid is ensured not to solidify.
The existing casting process has the following problems:
1. The die casting machine needs the manual soup feeding of workman, simultaneously, after the casting is accomplished, the surplus aluminium liquid clout of smelting pot also needs the workman to ladle out by a ladle, then sends the clout to other equipment by the workman and carries out subsequent treatment, and high temperature environment intensity of labour is big, efficiency is also not high.
2. The single melting furnace has a limited capacity and is inconvenient to replace the aluminum charge.
Disclosure of utility model
In order to overcome the problems in the related art, the utility model aims to provide an aluminum casting processing system, which can realize automatic soup feeding through a mechanical arm, is provided with two melting furnaces, is convenient for replacing aluminum materials and ensuring continuous uninterrupted supply of aluminum liquid, and can automatically send residual aluminum liquid in the melting furnaces after die casting into an ingot casting machine for ingot casting.
The utility model aims to provide an aluminum casting processing system, which comprises:
the ladle body is arranged at the execution tail end of the manipulator and used for scooping aluminum liquid;
The die casting machine is used for hydraulically casting aluminum into a shape;
The ingot casting machine is used for casting the aluminum liquid ingot;
The first melting furnace is used for preserving heat of the molten aluminum;
the second melting furnace is used for preserving the heat of the molten aluminum;
The manipulator is used for driving the ladle body to scoop up the aluminum liquid in the first melting furnace or the second melting furnace and pouring the aluminum liquid in the ladle body to the die casting machine, the ingot casting machine, the first melting furnace or the second melting furnace;
And the controller is in communication connection with the die casting machine, the ingot casting machine, the first melting furnace, the second melting furnace and the manipulator and is used for sending control instructions to the controlled equipment.
In the preferred technical scheme of the utility model, a ladle opening is formed in one side of the top surface of the ladle body, a feeding slag blocking filter plate is arranged at the ladle opening in a covering manner, an aluminum liquid outlet is formed in the opposite side of the top surface of the ladle body, and the bottom surface of the aluminum liquid outlet is higher than the bottom surface of the aluminum liquid inlet.
In the preferred technical scheme of the utility model, the aluminum liquid outlet is communicated with at least two discharge chute parts which extend outwards, and the discharge chute parts are distributed on the side surface of the ladle body, which is opposite to the ladle opening, at equal intervals.
In the preferred technical scheme of the utility model, the outer side wall of the ladle body is provided with a flange plate used for connecting a manipulator, and the flange plate is positioned at one side of the aluminum liquid outlet.
In the preferred technical scheme of the utility model, a discharging slag blocking filter plate is arranged at the aluminum liquid outlet.
In a preferred embodiment of the present utility model, the controller includes an operation panel.
In a preferred technical scheme of the utility model, the first melting furnace and the second melting furnace are provided with liquid level meters, and the liquid level meters are in communication connection with the controller.
The beneficial effects of the utility model are as follows:
The soup is not required to be manually fed, the aluminum liquid remainder is not required to be manually scooped out, and the production efficiency can be improved;
The manipulator is controlled by the controller to drive the ladle body to send the aluminum liquid in the first melting furnace or the second melting furnace into the die casting machine, so that automatic soup feeding is realized;
When the aluminum liquid in one melting furnace is insufficient, the manipulator is controlled by the controller to drive the ladle body to feed the aluminum liquid in the other melting furnace into the melting furnace so as to ensure the production of the die-casting molten materials;
When the aluminum liquid needs to be replaced, the manipulator is controlled by the controller to drive the ladle body to move the aluminum liquid in one melting furnace into the other melting furnace so as to empty one melting furnace to bear new aluminum liquid;
When the die casting does not produce the aluminum liquid which needs to be beaten and is shut down, the controller controls the mechanical arm to drive the ladle body to send the aluminum liquid residual materials in the smelting furnace into the ingot casting machine for ingot casting so as to realize automatic processing of the residual materials;
Two melting furnaces are arranged, one is used for standby, and continuous and uninterrupted supply of aluminum liquid can be ensured.
Drawings
FIG. 1 is a schematic structural view of an aluminum casting processing system.
Fig. 2 is a schematic structural view of the ladle body.
Fig. 3 is a structural cross-sectional view of the scoop body.
Reference numerals:
100. A die casting machine; 200. an ingot casting machine; 300. a first melting furnace; 400. a second melting furnace; 500. a manipulator; 600. a spoon body; 601. a feeding slag blocking filter plate; 602. an aluminum liquid outlet; 603. a discharge chute portion; 604. a discharging slag blocking filter plate; 605. a flange plate; 606. a flange; 607. a spoon mouth.
Detailed Description
Preferred embodiments of the present utility model will be described in more detail below with reference to the accompanying drawings. While the preferred embodiments of the present utility model are shown in the drawings, it should be understood that the present utility model may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the utility model to those skilled in the art.
The existing casting process has the following problems:
1. The die casting machine 100 requires manual soup feeding by a worker, and simultaneously, after casting is completed, the residual molten aluminum in the melting furnace is scooped out by the worker one spoon by one spoon, and then the residual is sent to other equipment by the worker for subsequent treatment, so that the labor intensity in a high-temperature environment is high, and the efficiency is low.
2. The single melting furnace has a limited capacity and is inconvenient to replace the aluminum charge.
Examples
To solve the above problems, this embodiment provides an aluminum casting processing system, which can realize automatic soup feeding through a manipulator 500, and is provided with two melting furnaces to facilitate replacement of aluminum materials and ensure continuous uninterrupted supply of aluminum liquid, and can automatically feed residual aluminum liquid in the melting furnaces after die casting into an ingot casting machine 200 for ingot casting.
As shown in fig. 1-3, an aluminum casting processing system includes:
A ladle 600 installed at the execution end of the manipulator 500 for scooping the aluminum liquid;
a die casting machine 100 for hydraulically casting aluminum;
the ingot casting machine 200 is used for casting the aluminum liquid ingot;
a first melting furnace 300 for maintaining the temperature of the molten aluminum;
a second melting furnace 400 for maintaining the temperature of the molten aluminum;
A robot 500 for driving the ladle 600 to scoop up the aluminum liquid in the first melting furnace 300 or the second melting furnace 400 and for pouring the aluminum liquid in the ladle 600 toward the die casting machine 100, the ingot casting machine 200, the first melting furnace 300 or the second melting furnace 400;
The die casting machine 100, the ingot casting machine 200, the first melting furnace 300 and the second melting furnace 400 are arranged around the manipulator 500;
and a controller communicatively connected to the die casting machine 100, the ingot casting machine 200, the first melting furnace 300, the second melting furnace 400, and the manipulator 500 for sending control instructions to the controlled equipment.
This processing system can realize automatically giving the hot water through manipulator 500, need not the manual work and give the hot water, need not the manual work and scoops out aluminium liquid clout, can improve production efficiency.
Illustratively, in use, the following controls may be made by the controller:
Automatic soup feeding: the manipulator 500 is controlled by the controller to drive the ladle 600 to feed the molten aluminum in the first melting furnace 300 or the second melting furnace 400 into the die casting machine 100.
And (3) material supplementing: when the aluminum liquid in one melting furnace is insufficient, the manipulator 500 is controlled by the controller to drive the ladle 600 to feed the aluminum liquid in the other melting furnace into the melting furnace, so that the production of the die casting molten material is ensured.
Aluminum liquid replacement: when the aluminum liquid needs to be replaced, the manipulator 500 is controlled by the controller to drive the ladle body 600 to move the aluminum liquid in one melting furnace into another melting furnace so as to leave the melting furnace free to bear new aluminum liquid.
And (3) processing residual materials in the furnace: when the die casting does not produce the aluminum alloy which needs to be beaten and is shut down, the manipulator 500 is controlled by the controller to drive the ladle body 600 to send the aluminum alloy residue in the melting furnace into the ingot casting machine 200 for ingot casting so as to realize automatic recovery treatment of the residue.
In this embodiment, a ladle opening 607 is provided on one side of the top surface of the ladle body 600, a feeding slag blocking filter plate 601 is installed at the ladle opening 607 in a covering manner, an aluminum liquid outlet 602 is provided on the opposite side of the top surface of the ladle body 600, and the bottom surface of the aluminum liquid outlet 602 is higher than the bottom surface of the aluminum liquid inlet. Because the aluminum liquid in the melting furnace is exposed in the air, oxidized slag can be formed on the surface of the aluminum liquid, if the aluminum liquid is not treated, the oxidized slag can directly enter the ladle body 600 in the liquid taking process, and the quality of cast parts is affected as the ladle body 600 is carried out into casting equipment. When liquid is taken, the ladle port 607 end is in a downward inclined state and enters the melting furnace, the feeding slag blocking filter plate 601 can filter the entering aluminum liquid, and the oxidation slag inclusion on the surface of the aluminum liquid in the melting furnace is blocked, so that the oxidation slag inclusion is prevented from entering the ladle body 600.
In this embodiment, a flange 606 is disposed on the side of the feeding slag-blocking filter plate 601 facing the molten aluminum outlet 602.
In this embodiment, the aluminum liquid outlet 602 is connected to the outwardly extending tapping groove portions 603, at least two tapping groove portions 603 are provided, and each tapping groove portion 603 is disposed on a side surface of the top surface of the ladle body 600, which faces away from the ladle opening 607, at equal intervals. The plurality of discharging groove parts 603 can improve the pouring flow rate of aluminum and prevent a large amount of aluminum liquid from being stagnated in the process of the ladle body 600 and from being oxidized and being curled.
In this embodiment, a flange 605 for connecting the manipulator 500 is disposed on the outer sidewall of the ladle body 600, and the flange 605 is located at one side of the molten aluminum outlet 602. Illustratively, the aluminum outlet 602 is provided on the front side of the ladle body, and the flange 605 is located on the left or right side of the ladle body.
In this embodiment, a tapping slag filter plate 604 is disposed at the molten aluminum outlet 602. Because the aluminum liquid in the ladle body 600 is exposed in the air, the surface of the aluminum liquid is easy to form oxidation slag inclusion, when the aluminum liquid is poured, the aluminum liquid outlet 602 is in a downward inclined state, the aluminum liquid in the ladle body 600 flows out of the discharge chute part 603 after being filtered by the discharge slag blocking filter plate 604, and in the process, the discharge slag blocking filter plate 604 can block the oxidation slag inclusion in the ladle body 600, so that the oxidation slag inclusion is prevented from entering casting equipment, and the performance of castings is enhanced.
In this embodiment, the controller includes an operation panel in order to facilitate a worker's handling of the aluminum casting processing system.
In this embodiment, the first melting furnace 300 and the second melting furnace 400 are each provided with a level gauge, and the level gauges are in communication connection with a controller. When soup is fed, the controller switches the soup feeding melting furnace according to the data fed back by the liquid level; when the excess material is processed, the controller judges whether the excess material exists in the melting furnace according to the data fed back by the liquid level.
In the description of the present application, it should be understood that the azimuth or positional relationships indicated by the azimuth terms such as "front, rear, upper, lower, left, right", "horizontal direction, vertical, horizontal", and "top, bottom", etc., are generally based on the azimuth or positional relationships shown in the drawings, merely to facilitate description of the present application and simplify the description, and these azimuth terms do not indicate and imply that the apparatus or elements referred to must have a specific azimuth or be constructed and operated in a specific azimuth, and thus should not be construed as limiting the scope of protection of the present application; the orientation word "inner and outer" refers to inner and outer relative to the contour of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "upper surface on … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial location relative to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or structures would then be oriented "below" or "beneath" the other devices or structures. Thus, the exemplary term "above … …" may include both orientations "above … …" and "below … …". The device may also be positioned in other different ways (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
In addition, the terms "first", "second", etc. are used to define the components, and are only for convenience of distinguishing the corresponding components, and the terms have no special meaning unless otherwise stated, and therefore should not be construed as limiting the scope of the present application.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (7)
1. An aluminum casting processing system, characterized in that:
comprising the following steps:
the ladle body is arranged at the execution tail end of the manipulator and used for scooping aluminum liquid;
The die casting machine is used for hydraulically casting aluminum into a shape;
The ingot casting machine is used for casting the aluminum liquid ingot;
The first melting furnace is used for preserving heat of the molten aluminum;
the second melting furnace is used for preserving the heat of the molten aluminum;
The manipulator is used for driving the ladle body to scoop up the aluminum liquid in the first melting furnace or the second melting furnace and pouring the aluminum liquid in the ladle body to the die casting machine, the ingot casting machine, the first melting furnace or the second melting furnace;
And the controller is in communication connection with the die casting machine, the ingot casting machine, the first melting furnace, the second melting furnace and the manipulator and is used for sending control instructions to the controlled equipment.
2. The aluminum casting processing system of claim 1, wherein:
The aluminum liquid ladle is characterized in that a ladle opening is formed in one side of the top surface of the ladle body, a feeding slag blocking filter plate is arranged at the ladle opening in a covering mode, an aluminum liquid outlet is formed in the top surface of the ladle body on the opposite side of the notch, and the bottom surface of the aluminum liquid outlet is higher than the bottom surface of the aluminum liquid inlet.
3. The aluminum casting processing system of claim 2, wherein:
The aluminum liquid outlet is communicated with the outwards extending discharging groove parts, at least two discharging groove parts are arranged, and the discharging groove parts are uniformly distributed on the side face of the top face of the ladle body, which is opposite to the ladle opening.
4. An aluminum casting processing system as recited in claim 3, wherein:
The ladle body outer wall is provided with the ring flange that is used for connecting the manipulator, the ring flange is located one side of aluminium liquid export.
5. The aluminum casting processing system of claim 2, wherein:
and a discharging slag blocking filter plate is arranged at the aluminum liquid outlet.
6. The aluminum casting processing system of claim 1, wherein:
The controller includes an operation panel.
7. The aluminum casting processing system of claim 1, wherein:
And the first melting furnace and the second melting furnace are both provided with liquid level meters, and the liquid level meters are in communication connection with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323247801.1U CN221312465U (en) | 2023-11-30 | 2023-11-30 | Aluminum casting processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323247801.1U CN221312465U (en) | 2023-11-30 | 2023-11-30 | Aluminum casting processing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221312465U true CN221312465U (en) | 2024-07-12 |
Family
ID=91797978
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323247801.1U Active CN221312465U (en) | 2023-11-30 | 2023-11-30 | Aluminum casting processing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221312465U (en) |
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2023
- 2023-11-30 CN CN202323247801.1U patent/CN221312465U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant |