CN221305706U - Winding and embedding integrated machine - Google Patents
Winding and embedding integrated machine Download PDFInfo
- Publication number
- CN221305706U CN221305706U CN202322886883.8U CN202322886883U CN221305706U CN 221305706 U CN221305706 U CN 221305706U CN 202322886883 U CN202322886883 U CN 202322886883U CN 221305706 U CN221305706 U CN 221305706U
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- wire
- winding
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- station
- frame
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- 238000004804 winding Methods 0.000 title claims abstract description 94
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims description 18
- 238000010009 beating Methods 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model provides a winding and embedding integrated machine, which comprises: a frame; the material moving assembly is arranged on the frame; the material moving assembly comprises: the first mounting plate is arranged on the frame; the turntable is rotatably arranged on the first mounting plate, four groups of coil inserting molds are arranged on the turntable, and the four groups of coil inserting molds are arranged at equal angles relative to the rotation axis of the turntable; each group of wire inserting molds is provided with two wire inserting molds, each wire inserting mold can rotate relative to the turntable, and when the wire inserting molds are in overlook view, the connecting wire of the axes of the two wire inserting molds of the same group is perpendicular to the diameter of the turntable passing through the midpoint of the connecting wire.
Description
Technical Field
The utility model relates to the field of motor stator production, in particular to a winding and embedding integrated machine.
Background
The invention patent application with publication number of CN105958760A discloses a winding and wire embedding integrated machine which can realize automatic winding, paper beating and wire embedding. However, on the turntable, only one coil inserting mold is arranged corresponding to each station, and the efficiency is not enough for the current requirement although the basic functions can be realized.
Disclosure of utility model
The utility model mainly aims to provide a winding and wire embedding integrated machine, each station is provided with two wire embedding dies, and efficiency is improved.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a wire-wound rule all-in-one machine, comprising:
A frame;
The material moving assembly is arranged on the frame;
The material moving assembly comprises:
The first mounting plate is arranged on the frame;
The turntable is rotatably arranged on the first mounting plate, four groups of coil inserting molds are arranged on the turntable, and the four groups of coil inserting molds are arranged at equal angles relative to the rotation axis of the turntable; it is characterized in that the method comprises the steps of,
Each group of wire inserting molds is provided with two wire inserting molds, each wire inserting mold can rotate relative to the turntable, and when the wire inserting molds are in overlook view, the connecting wire of the axes of the two wire inserting molds of the same group is perpendicular to the diameter of the turntable passing through the midpoint of the connecting wire.
Preferably, the method further comprises: the first winding assembly is arranged at a first winding station on the frame and is used for winding the finished main coil and pushing the wound main coil into a corresponding coil inserting die;
The second winding assembly is arranged at a second winding station on the frame and pushes the wound auxiliary coil into a corresponding coil inserting die;
The paper beating assembly is arranged at a paper beating station on the frame and is used for beating paper into the rule inserting die;
The coil inserting assembly is arranged at a coil inserting station on the frame and is used for inserting the main coil and the secondary coil in the coil inserting die into the stator core;
The first winding station, the paper beating station, the second winding station and the wire embedding station are sequentially arranged along the rotating direction of the turntable and are arranged at equal angles relative to the rotating axis of the turntable.
Preferably, the first winding assembly and the second winding assembly have the same structure and are symmetrically arranged relative to the axis of the turntable, and the second winding assembly comprises:
the fifth mounting plate is arranged on the frame;
The two wire winding mechanisms are arranged on the fifth mounting plate and comprise wire winding dies, the wire winding mechanisms are used for winding copper wires on the wire winding dies, when the wire embedding dies move to the first wire winding station or the second wire winding station, the two wire embedding dies located at the first wire winding station are aligned with the two wire winding dies on the two first wire winding assemblies one by one, and the two wire embedding dies located at the second wire winding station are aligned with the two wire winding grinding tools on the two second wire winding assemblies one by one.
Preferably, the second winding assembly further comprises:
The line ball board is located under the fifth mounting panel and can set up on the fifth mounting panel with reciprocating, line ball board is provided with two arc breach towards the axis direction of carousel, and two arc breach correspond with two rule moulds of same group respectively, and arc open-ended diameter is greater than the diameter of rule mould.
Preferably, the rule assembly comprises:
The second mounting plate is supported on the frame and positioned at the wire embedding station;
the support frame is arranged below the second mounting plate in a vertically movable manner;
The third mounting plate is horizontally arranged on the support frame, and two strip-shaped holes extending forwards and backwards are formed in the third mounting plate;
a fourth mounting plate movably provided on the third mounting plate in the front-rear direction;
the two supporting seats are arranged on the fourth mounting plate, the two stator supporting seats respectively correspond to the two strip-shaped holes, and the fourth mounting plate 5 can carry the two stator supporting seats to move back and forth within the length range of the strip-shaped holes.
Preferably, the wire inserting assembly further comprises a pressing plate supported on the supporting frame in a vertically movable mode, the pressing plate is located right above the fourth mounting plate, a pressing seat is arranged on the fourth mounting plate, and the middle portion of the pressing seat is vertically penetrated.
Compared with the prior art, the utility model has the following beneficial effects:
The turntable is provided with four groups of coil inserting molds, and the number of the coil inserting molds in each group of coil inserting molds is two, so that two identical actions can be completed at the same time in each station, and the efficiency is higher.
Drawings
FIG. 1 is a perspective view of a preferred embodiment according to the present utility model;
FIG. 2 is an enlarged view at A;
FIG. 3 is a block diagram of a winding assembly;
FIGS. 4-6 are block diagrams of the winding assembly removed;
Fig. 7 is an enlarged view at B.
Detailed Description
The following description is presented to enable one of ordinary skill in the art to make and use the utility model. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art.
As shown in fig. 1-7, the wire winding and embedding integrated machine comprises a frame 1, a material moving assembly 2, a first winding assembly 3, a second winding assembly 4, a wire embedding assembly 5 and a paper beating assembly 6, wherein the material moving assembly 2, the first winding assembly 3, the second winding assembly 4, the wire embedding assembly 5 and the paper beating assembly 6 are arranged on the frame 1. The material moving assembly 2 comprises a first mounting plate 201 arranged on the frame 1, a rotary table 202 rotatably arranged on the first mounting plate 201, and four groups of coil inserting molds 203 arranged on the rotary table 202. The turntable 202 can drive the wire inserting die 203 to rotate around the rotation axis thereof to move the wire inserting die 203 to different stations, wherein the different stations comprise a first winding station, a paper beating station, a second winding station and a wire inserting station, and the first winding station, the paper beating station, the second winding station and the wire inserting station are arranged at equal angles relative to the rotation axis of the turntable 202. The first winding assembly 3 is provided at a first winding station on the frame 1 for winding the main coil and the wound main coil is transferred to the wire inserting mold 203 at the first winding station. The second winding assembly 4 is provided at a second winding station on the frame 1 for winding the sub-coil and transferring the wound sub-coil to the coil inserting mold 203 at the second winding station. The paper feeding assembly 6 is arranged at a paper feeding station on the frame 1 for feeding paper to the rule die 203. The coil inserting assembly 5 is arranged at a coil inserting station on the frame 1 and is used for embedding the main coil, the secondary coil and paper on the coil inserting mold 203 into the stator core 100 together.
Further, each set of said wire inserting molds 203 has two wire inserting molds, each rotatable with respect to the turntable 202. The line of axes of the two rule molds of the same set is perpendicular to the diameter of the turntable of turntable 202 passing through the midpoint of the line in plan view.
Further, the first winding assembly 3 and the second winding assembly 4 are identical in structure and are symmetrically disposed with respect to the axis of the turntable 202. Only the second winding assembly 4 will be described below. The second winding assembly 4 comprises a fifth mounting plate 404 arranged on the frame 1 and two winding mechanisms 401 arranged on the fifth mounting plate 404, wherein each winding mechanism 401 comprises a winding mold 402, each winding mechanism 401 is used for winding copper wires on each winding mold 402, and after winding is completed, the wound coils are pushed onto the coil inserting molds 203. The winding mechanism 401 is of the prior art. When the coil inserting mold 203 moves to the first winding station or the second winding station, the two coil inserting molds 203 at the first winding station are aligned with the two winding molds on the two first winding assemblies 3 one by one, and the two coil inserting molds 203 at the second winding station are aligned with the two winding grinding tools on the two second winding assemblies 4 one by one. The first winding assembly 3 and the second winding assembly 4 can simultaneously wind two groups of coils, and compared with the efficiency of one coil inserting die 203 after one station, the efficiency is doubled.
The second winding assembly 4 further comprises a wire pressing plate 403 located under the fifth mounting plate 404 and capable of being arranged on the fifth mounting plate 404 in a vertically movable manner, two arc-shaped notches 4031 are arranged on the wire pressing plate 403 in the axial direction of the turntable 202, the two arc-shaped notches 4031 correspond to two wire inserting molds 203 of the same group respectively, and the diameter of the arc-shaped opening 4031 is larger than that of the wire inserting molds 203, so that when the wire pressing plate 403 moves downwards, coils pushed onto the wire inserting molds 203 can be pressed downwards, the coils are tidy as much as possible, and follow-up wire inserting is facilitated.
The paper feeding assembly 6 adopts the prior art. The paper feeding assembly 6 may include two sets for feeding paper to two rule dies 203 located at the paper feeding station.
The wire inserting assembly 5 comprises a second mounting plate 501 supported on the frame 1 and located at a wire inserting station, a supporting frame 505 arranged below the second mounting plate 501 in a vertically movable mode, and a third mounting plate 502 horizontally arranged on the supporting frame 505, wherein two strip-shaped holes extending back and forth are formed in the third mounting plate 502. The coil inserting assembly 5 further comprises a fourth mounting plate 503 movably arranged on the third mounting plate 502 along the front-back direction and two stator supporting seats 504 arranged on the fourth mounting plate 503, the two stator supporting seats 504 respectively correspond to the two strip-shaped holes, and the fourth mounting plate 503 can move back and forth within the length range of the strip-shaped holes with the two stator supporting seats 504. When the stator support 504 is located at the foremost position, the stator 100 located thereon can be aligned with the wire inserting mold 203 located at the wire inserting station, and then the support frame 505 is moved downward, and the wire inserting mold 203 is inserted into a predetermined position of the stator core 100. The coil inserting assembly further includes a coil inserting mechanism (not shown) for pushing the coil and paper in the coil inserting mold 203 into the stator core 100 from the bottom up after the stator core 100 reaches the predetermined position, thereby implementing coil inserting. The wire inserting mechanism adopts the prior art. When the insertion of the wire is completed, the supporting frame 505 is moved up to a predetermined height, and then the fourth mounting plate 503 is moved backward by a certain distance, and the stator core after the insertion of the wire is taken out and put in as a new stator core.
The coil inserting assembly 5 further comprises a pressing plate 508 supported on the supporting frame 505 in a manner of being capable of moving up and down, the pressing plate 508 is located right above the fourth mounting plate 503, a pressing seat 506 is arranged on the fourth mounting plate 503, the middle portion of the pressing seat 506 is penetrated up and down, when a coil is inserted, the pressing seat 506 is pressed at the upper end of the stator core 100, the pressing plate is prevented from being jacked up when the coil is inserted, and after the coil insertion is completed, the pressing seat 506 moves upwards.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made therein without departing from the spirit and scope of the utility model, which is defined by the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (6)
1. A wire-wound rule all-in-one machine, comprising:
A frame;
The material moving assembly is arranged on the frame;
The material moving assembly comprises:
The first mounting plate is arranged on the frame;
The turntable is rotatably arranged on the first mounting plate, four groups of coil inserting molds are arranged on the turntable, and the four groups of coil inserting molds are arranged at equal angles relative to the rotation axis of the turntable; it is characterized in that the method comprises the steps of,
Each group of wire inserting molds is provided with two wire inserting molds, each wire inserting mold can rotate relative to the turntable, and when the wire inserting molds are in overlook view, the connecting wire of the axes of the two wire inserting molds of the same group is perpendicular to the diameter of the turntable passing through the midpoint of the connecting wire.
2. The wire-wound rule all-in-one machine of claim 1, further comprising: the first winding assembly is arranged at a first winding station on the frame and is used for winding the finished main coil and pushing the wound main coil into a corresponding coil inserting die;
The second winding assembly is arranged at a second winding station on the frame and pushes the wound auxiliary coil into a corresponding coil inserting die;
The paper beating assembly is arranged at a paper beating station on the frame and is used for beating paper into the rule inserting die;
The coil inserting assembly is arranged at a coil inserting station on the frame and is used for inserting the main coil and the secondary coil in the coil inserting die into the stator core;
The first winding station, the paper beating station, the second winding station and the wire embedding station are sequentially arranged along the rotating direction of the turntable and are arranged at equal angles relative to the rotating axis of the turntable.
3. The wire-wound and rule all-in-one machine according to claim 1, wherein the first wire-wound assembly and the second wire-wound assembly are identical in structure and symmetrically arranged with respect to the axis of the turntable, and the second wire-wound assembly comprises:
the fifth mounting plate is arranged on the frame;
The two wire winding mechanisms are arranged on the fifth mounting plate and comprise wire winding dies, the wire winding mechanisms are used for winding copper wires on the wire winding dies, when the wire embedding dies move to the first wire winding station or the second wire winding station, the two wire embedding dies located at the first wire winding station are aligned with the two wire winding dies on the two first wire winding assemblies one by one, and the two wire embedding dies located at the second wire winding station are aligned with the two wire winding grinding tools on the two second wire winding assemblies one by one.
4. A wire-wound rule all-in-one machine according to claim 3, wherein the second wire-winding assembly further comprises:
The line ball board is located under the fifth mounting panel and can set up on the fifth mounting panel with reciprocating, line ball board is provided with two arc breach towards the axis direction of carousel, and two arc breach correspond with two rule moulds of same group respectively, and arc open-ended diameter is greater than the diameter of rule mould.
5. The wire-wound rule all-in-one machine of claim 2, wherein the rule assembly comprises:
The second mounting plate is supported on the frame and positioned at the wire embedding station;
the support frame is arranged below the second mounting plate in a vertically movable manner;
The third mounting plate is horizontally arranged on the support frame, and two strip-shaped holes extending forwards and backwards are formed in the third mounting plate;
a fourth mounting plate movably provided on the third mounting plate in the front-rear direction;
The two supporting seats are arranged on the fourth mounting plate, the two stator supporting seats respectively correspond to the two strip-shaped holes, and the fourth mounting plate can carry the two stator supporting seats to move back and forth within the length range of the strip-shaped holes.
6. The wire-wound and rule all-in-one machine according to claim 5, wherein the rule assembly further comprises a pressing plate supported on the support frame in a vertically movable manner, the pressing plate is located right above the fourth mounting plate, a pressing seat is arranged on the fourth mounting plate, and the middle portion of the pressing seat is vertically penetrated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322886883.8U CN221305706U (en) | 2023-10-26 | 2023-10-26 | Winding and embedding integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322886883.8U CN221305706U (en) | 2023-10-26 | 2023-10-26 | Winding and embedding integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221305706U true CN221305706U (en) | 2024-07-09 |
Family
ID=91734328
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322886883.8U Active CN221305706U (en) | 2023-10-26 | 2023-10-26 | Winding and embedding integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221305706U (en) |
-
2023
- 2023-10-26 CN CN202322886883.8U patent/CN221305706U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant |