CN221297088U - Anode steel claw head casting structure - Google Patents
Anode steel claw head casting structure Download PDFInfo
- Publication number
- CN221297088U CN221297088U CN202322668436.5U CN202322668436U CN221297088U CN 221297088 U CN221297088 U CN 221297088U CN 202322668436 U CN202322668436 U CN 202322668436U CN 221297088 U CN221297088 U CN 221297088U
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- red copper
- die
- copper die
- carbon plate
- steel claw
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 100
- 239000010959 steel Substances 0.000 title claims abstract description 100
- 210000000078 claw Anatomy 0.000 title claims abstract description 93
- 238000005266 casting Methods 0.000 title claims abstract description 20
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 122
- 229910052802 copper Inorganic materials 0.000 claims abstract description 122
- 239000010949 copper Substances 0.000 claims abstract description 122
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 67
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 66
- 230000007246 mechanism Effects 0.000 claims description 17
- 230000004927 fusion Effects 0.000 abstract description 7
- 238000003466 welding Methods 0.000 description 24
- 230000000694 effects Effects 0.000 description 9
- 239000007788 liquid Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Landscapes
- Arc Welding In General (AREA)
Abstract
The utility model discloses an anode steel claw head fusion casting structure, which comprises a workbench, wherein a bottom carbon plate mould is fixedly connected to the workbench, the bottom carbon plate mould is rectangular and columnar, the bottom end of the bottom carbon plate mould is fixedly connected to the upper end of the workbench, and the top end of the bottom carbon plate mould is provided with a first arc groove matched with the bottom of the anode steel claw head; the bottom carbon plate die top is provided with a first red copper die and a second red copper die, the first red copper die and the second red copper die are symmetrically arranged on two sides of the bottom carbon plate die in the width direction, and the bottom ends of the first red copper die and the second red copper die can slide relative to the bottom carbon plate die top; the bottom ends of the opposite surfaces of the first red copper die and the second red copper die are respectively provided with a second arc groove matched with the side surface of the anode steel claw; one end of the first red copper die and one end of the second red copper die in the length direction are flush with the end face of one end of the bottom carbon plate die in the length direction.
Description
Technical Field
The utility model relates to the field of electrolytic aluminum, in particular to a cast structure of an anode steel claw head.
Background
After the anode steel claw group used by an electrolytic aluminum enterprise is recycled for a plurality of times, the steel claws are eroded, worn and bent inwards, the diameters of the steel claws are gradually reduced, the use is affected, meanwhile, the pressure drop of steel-carbon is increased, and the steel claws belong to unqualified anode steel claws and need to be replaced and repaired. And (3) adopting a gas cutting method for the unqualified anode steel claw, gas cutting and separating the steel claw from the steel beam of the claw body, and then welding and replacing sawing round steel with the same specification to finish replacement and repair of the unqualified anode steel claw.
The traditional welding mode can only realize the welding of the periphery of the anode steel claw and the steel claw head main body, and the central position of the anode steel claw can not be welded, so that the whole welding without a weld joint can not be realized, the mechanical strength is lower, the electric welding machine is mainly conductive by the weld joint around, the bottleneck effect is formed by the current flowing through the electric welding machine, the heating is severe, the pressure drop is large, and the electricity consumption of aluminum electrolysis is high.
The patent number CN201510867586.6 discloses an automatic welding repair method for the anode steel claw head, which comprises the steps of firstly welding the central position of an anode steel claw, and then welding in an annular build-up welding mode until the integral welding of the anode steel claw is completed, so that the welding structural strength of the anode steel claw head is effectively enhanced; however, the method is complex in operation and long in time consumption, and the repairing efficiency of the anode steel claw is seriously reduced; meanwhile, a certain welding gap inevitably exists in the annular surfacing process, so that the anode steel claw after welding cannot achieve the best use effect; therefore, improvements are needed.
Disclosure of Invention
The utility model aims to solve the problems and provide the anode steel claw head fusion casting structure which is simple in structure and improves the welding effect of the anode steel claw.
In order to achieve the above object, the technical scheme of the present utility model is as follows:
The utility model provides an anode steel claw head founding structure, includes the workstation, fixedly connected with bottom carbon plate mould on the workstation, bottom carbon plate mould is rectangular column, bottom carbon plate mould bottom fixed connection is in the workstation upper end, bottom carbon plate mould top is provided with the first circular arc recess with anode steel claw head bottom looks adaptation and first circular arc recess runs through bottom carbon plate mould length direction's both ends terminal surface; the bottom carbon plate die top is provided with a first red copper die and a second red copper die, the first red copper die and the second red copper die are symmetrically arranged on two sides of the bottom carbon plate die in the width direction, and the bottom ends of the first red copper die and the second red copper die can slide relative to the bottom carbon plate die top; the bottom ends of the opposite surfaces of the first red copper die and the second red copper die are respectively provided with a second arc groove matched with the side surface of the anode steel claw head, and the second arc grooves penetrate through the end surfaces of the two ends of the first red copper die and the second red copper die in the length direction; one end of the first red copper die and one end of the second red copper die in the length direction are flush with the end face of one end of the bottom carbon plate die in the length direction.
Further, the first red copper die and the second red copper die are all rectangular columns, the second arc groove is formed in one end of the width direction of the first red copper die and one end of the width direction of the second red copper die, the other end of the width direction of the first red copper die and the other end of the width direction of the second red copper die are both provided with first clamping mechanisms which enable the first red copper die and the second red copper die to be close to or far away from each other, and the first clamping mechanisms are connected with the workbench.
Further, the first fixture includes first backup pad, first lead screw, first backup pad bottom and workstation fixed connection are provided with first screw hole and pass through first screw hole and first lead screw threaded connection in the first backup pad, and the axis direction of first lead screw is unanimous with the width direction of bottom carbon plate mould, and the one end of first lead screw is connected with first red copper mould or second red copper mould width direction's one end through the rotating member, and the other end and the first hand wheel fixed connection of first lead screw.
Further, the rotating member is a bearing.
Further, a second clamping mechanism is arranged at one end of the first red copper die and the second red copper die, which is flush with the bottom carbon plate die, and the steel claw head main body is abutted with the end surfaces of the first red copper die, the second red copper die and the bottom carbon plate die through the second clamping mechanism; the steel claw head main body, the first red copper die, the second red copper die, the bottom carbon plate die and the anode steel claw head are surrounded to form a casting pool.
Further, second fixture includes second backup pad, second lead screw, second backup pad bottom and workstation fixed connection are provided with the second screw hole in the second backup pad and pass through second screw hole and second lead screw threaded connection, and the axis direction of second lead screw is unanimous with the axis direction of positive pole steel claw head, and the one end of second lead screw is connected with the grip block and passes through grip block and steel claw head main part side looks butt, the other end and the second hand wheel fixed connection of second lead screw.
Further, a top carbon plate die is arranged at the top end of the steel claw head main body, and the top end of the top carbon plate die is flush with the top ends of the first red copper die and the second red copper die.
Compared with the prior art, the utility model has the advantages and positive effects that:
The utility model adopts the design that a bottom carbon plate die is arranged on a workbench, and a first red copper die and a second red copper die are arranged on the bottom carbon plate die, so that when an anode steel claw is welded, firstly, an anode steel claw head is placed in a first arc groove at the top end of the bottom carbon plate die, then the first red copper die and the second red copper die are relatively close to each other, the side wall of the anode steel claw head is clamped, then, the steel claw head main body is abutted with one end face of the bottom carbon plate die, the first red copper die and one end face of the second red copper die, so that the steel claw head main body, the bottom carbon plate die, the first red copper die, the second red copper die and the anode steel claw head are surrounded to form a casting pool with an opening at the top end, and finally, fusion welding liquid is poured into the casting pool, and a seamless welding effect between the steel claw head main body and the anode steel claw head can be realized after cooling; the whole operation is simple and quick, and the repairing efficiency of the anode steel claw is effectively improved; meanwhile, after fusion welding, gaps do not exist between the steel claw head main body and the anode steel claw head, so that the steel claw head main body and the anode steel claw head can achieve the best connection effect, and the using effect of the anode steel claw is further improved.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a front view block diagram of the present utility model;
FIG. 2 is a top view of the structure of the present utility model;
fig. 3 is a cross-sectional view of the structure of A-A of fig. 2.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, modifications, equivalents, improvements, etc., which are apparent to those skilled in the art without the benefit of this disclosure, are intended to be included within the scope of this utility model.
As shown in fig. 1, 2 and 3, the embodiment discloses an anode steel claw head fusion casting structure, which comprises a workbench 1, wherein a bottom carbon plate die 2 is fixedly connected to the workbench 1, the bottom carbon plate die 2 is rectangular and columnar, the bottom end of the bottom carbon plate die 2 is fixedly connected to the upper end of the workbench 1, a first circular arc groove 201 matched with the bottom of the anode steel claw head 5 is arranged at the top end of the bottom carbon plate die 2, the first circular arc groove 201 penetrates through the end surfaces of the two ends of the bottom carbon plate die 2 in the length direction, and when the anode steel claw head 5 is placed in the first circular arc groove 201, the anode steel claw head 5 is in sealing connection with the bottom carbon plate die 2 under the action of gravity; the top end of the bottom carbon plate die 2 is provided with a first red copper die 3 and a second red copper die 4, the first red copper die 3 and the second red copper die 4 are symmetrically arranged on two sides of the bottom carbon plate die 2 in the width direction, and the bottom ends of the first red copper die 3 and the second red copper die 4 can slide relative to the top end of the bottom carbon plate die 2; the bottom ends of the opposite surfaces of the first red copper die 3 and the second red copper die 4 are respectively provided with a second arc groove 301 which is matched with the side surface of the anode steel claw 5, and the second arc grooves 301 penetrate through the end surfaces of the two ends of the first red copper die 3 and the second red copper die 4 in the length direction; one end of the first red copper die 3 and one end of the second red copper die 4 in the length direction are flush with the end face of one end of the bottom carbon plate die 2 in the length direction.
The first red copper die 3 and the second red copper die 4 are all rectangular columns, the second arc groove 301 is formed in one end of the width direction of the first red copper die 3 and one end of the width direction of the second red copper die 4, the other ends of the width direction of the first red copper die 3 and the width direction of the second red copper die 4 are both provided with first clamping mechanisms which enable the first red copper die 3 and the second red copper die 4 to be close to or far away from each other, and the first clamping mechanisms are connected with the workbench 1.
The first clamping mechanism comprises a first supporting plate 7 and a first screw rod 8, the bottom end of the first supporting plate 7 is fixedly connected with the workbench 1, a first threaded hole is formed in the first supporting plate 7 and is in threaded connection with the first screw rod 8 through the first threaded hole, the axis direction of the first screw rod 8 is consistent with the width direction of the bottom carbon plate die 2, one end of the first screw rod 8 is connected with one end of the first red copper die 3 or the second red copper die 4 in the width direction through a bearing 10, and the other end of the first screw rod 8 is fixedly connected with the first hand wheel 9.
The first screw rod can be made to push the first red copper die or the second red copper die to extrude the anode steel claw head by rotating the first hand wheel, so that the sealing connection between the first red copper die, the second red copper die and the side wall of the anode steel claw head is realized, and the outflow of welding liquid in the casting pool is avoided.
The second clamping mechanism is arranged at one end of the first red copper die 3, the second red copper die 4, which is flush with the bottom carbon plate die 2, and the steel claw head main body 6 is abutted with the end surfaces of the first red copper die 3, the second red copper die 4 and the bottom carbon plate die 2 through the second clamping mechanism; the steel claw head main body 6, the first red copper die 3, the second red copper die 4, the bottom carbon plate die 2 and the anode steel claw head 5 are surrounded to form a casting pool 15.
The second clamping mechanism comprises a second supporting plate 11 and a second screw rod 12, the bottom end of the second supporting plate 11 is fixedly connected with the workbench 1, a second threaded hole is formed in the second supporting plate 11 and is in threaded connection with the second screw rod 12 through the second threaded hole, the axis direction of the second screw rod 12 is consistent with that of the anode steel claw head 5, one end of the second screw rod 12 is connected with a clamping plate 14 and is abutted to the side face of the steel claw head main body 6 through the clamping plate 14, and the other end of the second screw rod 12 is fixedly connected with a second hand wheel 13.
After the anode steel claw head is extruded and fixed, a steel claw head main body is placed between a second clamping mechanism and a bottom carbon plate die, and then the clamping plate is made to extrude the steel claw head main body by rotating a second screw rod, so that the steel claw head main body is in sealing connection with the end surfaces of the first red copper die, the second red copper die and the bottom carbon plate die; meanwhile, when the anode steel claw head is placed, a gap is reserved between one end of the anode steel claw head and the steel claw head main body, and the gap is a reserved casting pool.
The top carbon plate die is arranged at the top end of the steel claw head main body 6, and the top end of the top carbon plate die is flush with the top ends of the first red copper die 3 and the second red copper die 4. The top carbon plate mold can prevent the welding liquid from overflowing from the top end of the steel claw head main body when the welding liquid is cast.
The utility model adopts the design that a bottom carbon plate die is arranged on a workbench, and a first red copper die and a second red copper die are arranged on the bottom carbon plate die, so that when an anode steel claw is welded, firstly, an anode steel claw head is placed in a first arc groove at the top end of the bottom carbon plate die, then the first red copper die and the second red copper die are relatively close to each other, the side wall of the anode steel claw head is clamped, then, the steel claw head main body is abutted with one end face of the bottom carbon plate die, the first red copper die and one end face of the second red copper die, so that the steel claw head main body, the bottom carbon plate die, the first red copper die, the second red copper die and the anode steel claw head are surrounded to form a casting pool with an opening at the top end, and finally, fusion welding liquid is poured into the casting pool, and a seamless welding effect between the steel claw head main body and the anode steel claw head can be realized after cooling; the whole operation is simple and quick, and the repairing efficiency of the anode steel claw is effectively improved; meanwhile, after fusion welding, gaps do not exist between the steel claw head main body and the anode steel claw head, so that the steel claw head main body and the anode steel claw head can achieve the best connection effect, and the using effect of the anode steel claw is further improved.
Claims (7)
1. The utility model provides an anode steel claw head founding structure, includes workstation, its characterized in that: the bottom carbon plate die is in a rectangular column shape, the bottom end of the bottom carbon plate die is fixedly connected to the upper end of the workbench, the top end of the bottom carbon plate die is provided with a first arc groove matched with the bottom of the anode steel claw head, and the first arc groove penetrates through the end faces of the two ends of the bottom carbon plate die in the length direction; the bottom carbon plate die top is provided with a first red copper die and a second red copper die, the first red copper die and the second red copper die are symmetrically arranged on two sides of the bottom carbon plate die in the width direction, and the bottom ends of the first red copper die and the second red copper die can slide relative to the bottom carbon plate die top; the bottom ends of the opposite surfaces of the first red copper die and the second red copper die are respectively provided with a second arc groove matched with the side surface of the anode steel claw head, and the second arc grooves penetrate through the end surfaces of the two ends of the first red copper die and the second red copper die in the length direction; one end of the first red copper die and one end of the second red copper die in the length direction are flush with the end face of one end of the bottom carbon plate die in the length direction.
2. The anode steel stud casting structure according to claim 1, wherein: the first red copper die and the second red copper die are rectangular columns, the second arc groove is formed in one end of the width direction of the first red copper die and one end of the width direction of the second red copper die, the other end of the width direction of the first red copper die and the other end of the width direction of the second red copper die are respectively provided with a first clamping mechanism for enabling the first red copper die and the second red copper die to be close to or far away from each other, and the first clamping mechanisms are connected with the workbench.
3. The anode steel stud casting structure according to claim 2, wherein: the first clamping mechanism comprises a first supporting plate and a first screw rod, the bottom end of the first supporting plate is fixedly connected with the workbench, a first threaded hole is formed in the first supporting plate and is in threaded connection with the first screw rod through the first threaded hole, the axis direction of the first screw rod is consistent with the width direction of the bottom carbon plate die, one end of the first screw rod is connected with one end of the first red copper die or one end of the second red copper die in the width direction through a rotating piece, and the other end of the first screw rod is fixedly connected with the first hand wheel.
4. The anode steel stud casting structure according to claim 3, wherein: the rotating member is a bearing.
5. The anode steel stud casting structure according to claim 4, wherein: the end, flush with the bottom carbon plate mold, of the first red copper mold and the second red copper mold is provided with a second clamping mechanism, and the steel claw head main body is abutted with the end surfaces of the first red copper mold, the second red copper mold and the bottom carbon plate mold through the second clamping mechanism; the steel claw head main body, the first red copper die, the second red copper die, the bottom carbon plate die and the anode steel claw head are surrounded to form a casting pool.
6. The anode steel stud casting structure according to claim 5, wherein: the second clamping mechanism comprises a second supporting plate and a second screw rod, the bottom end of the second supporting plate is fixedly connected with the workbench, a second threaded hole is formed in the second supporting plate and is in threaded connection with the second screw rod through the second threaded hole, the axis direction of the second screw rod is consistent with the axis direction of the anode steel claw head, one end of the second screw rod is connected with a clamping plate and is abutted to the side face of the steel claw head main body through the clamping plate, and the other end of the second screw rod is fixedly connected with a second hand wheel.
7. The anode steel stud casting structure according to claim 6, wherein: the top carbon plate die is arranged at the top end of the steel claw head main body, and the top end of the top carbon plate die is flush with the top end of the first red copper die and the top end of the second red copper die.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322668436.5U CN221297088U (en) | 2023-10-07 | 2023-10-07 | Anode steel claw head casting structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322668436.5U CN221297088U (en) | 2023-10-07 | 2023-10-07 | Anode steel claw head casting structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221297088U true CN221297088U (en) | 2024-07-09 |
Family
ID=91754833
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322668436.5U Active CN221297088U (en) | 2023-10-07 | 2023-10-07 | Anode steel claw head casting structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221297088U (en) |
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2023
- 2023-10-07 CN CN202322668436.5U patent/CN221297088U/en active Active
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