CN221292591U - Satellite type double-sided printing machine - Google Patents

Satellite type double-sided printing machine Download PDF

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Publication number
CN221292591U
CN221292591U CN202323481192.6U CN202323481192U CN221292591U CN 221292591 U CN221292591 U CN 221292591U CN 202323481192 U CN202323481192 U CN 202323481192U CN 221292591 U CN221292591 U CN 221292591U
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China
Prior art keywords
roller
printing
gravure
rotary screen
cylinder
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CN202323481192.6U
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Chinese (zh)
Inventor
李智
梁芳
李裕
李雅
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Guangdong Zhichuang Waterless Dyehouse Technology Co ltd
Dongguan Jinyinfeng Machinery Industry Co ltd
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Guangdong Zhichuang Waterless Dyehouse Technology Co ltd
Dongguan Jinyinfeng Machinery Industry Co ltd
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Priority to CN202323481192.6U priority Critical patent/CN221292591U/en
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Abstract

The utility model relates to the technical field of double-sided printing, in particular to a satellite double-sided printing machine, wherein a satellite double-sided printing unit comprises a central roller, a first printing unit formed by a plurality of first printing components and a second printing unit formed by a plurality of second printing components; a second plate roller in a second printing assembly can be pressed on the outer circle of the central roller in a clutchable way, and a preset pattern is stamped or transferred on the surface of the central roller; the first printing assembly comprises a first printing roller, a second printing roller and a central roller, wherein the first printing roller is arranged on the outer circle of the central roller in a clutchable manner, the working surface of the first printing roller and the working surface of the central roller are respectively contacted with the front surface and the back surface of a base material, a preset pattern on the first printing roller is stamped or transferred on the front surface of the base material, and meanwhile, the pattern on the surface of the central roller is stamped on the back surface of the base material; the dye is applied to the base material for a plurality of times in a small amount through the plurality of groups of printing components, so that the local non-uniformity phenomenon caused by single dye application can be solved.

Description

Satellite type double-sided printing machine
Technical Field
The utility model relates to the technical field of gravure printing and dyeing, in particular to the technical field of double-sided printing, and particularly relates to a satellite double-sided printing machine.
Background
When the printing operation is needed on the front side and the back side of the base material, the traditional method adopts a mode of applying all dyes once (single color), the liquid carrying amount is higher, the migration phenomenon is easy to cause in the subsequent heating and drying process, the color of the cloth surface is colored, and the product quality is influenced. And in the traditional process, the front and back printing needs to be carried out in two steps, the substrate needs to be conveyed to a printer at another station through a conveying assembly for carrying out back printing after the front printing is finished by the printer at the current station, and in the process of twice printing and conveying, the substrate needs to be stretched for a long time, so that the stretching deformation of the substrate is easy to cause, and the printed patterns on the front and back cannot be accurately aligned.
Disclosure of utility model
In order to overcome the defects of the prior art, the utility model provides a satellite double-sided printing machine, which is used for solving the problems that the liquid carrying amount is higher, migration phenomenon is easy to occur in the subsequent heating and drying process, the substrate needs to be stretched for a long time, the stretching deformation of the substrate is easy to occur, and the printed patterns on the front side and the back side cannot be accurately aligned.
One aspect of the present utility model provides a satellite type double-sided printing machine, including: the device comprises a frame, a substrate sending device, a satellite double-sided printing unit, a finished product collecting device and a power device;
The satellite type double-sided printing unit at least comprises a central roller, a first printing unit and a second printing unit, wherein the central roller is rotatably arranged on a rack through bearings on main shafts at two ends, the first printing unit comprises a plurality of first printing components, and the second printing unit comprises a plurality of second printing components; a third heating device is arranged in the central roller;
Each first printing assembly at least comprises a first plate roller and a first scraper device, and each first scraper device at least comprises a corresponding first knife rest and a first scraper blade; each second printing assembly at least comprises a second plate roller and a second scraper device, and each second scraper device at least comprises a corresponding second knife rest and a second scraper blade;
A substrate inlet is arranged between the first printing component and the last second printing component, and a substrate outlet is arranged between the last first printing component and the first second printing component; each second printing component is pressed and combined with the central roller by an adjustable distance; the second plate roller is used for imprinting or transferring a preset pattern on the surface of the central roller;
Each first printing component is pressed and combined with the central roller by an adjustable distance; the first printing roller is used for pressing and transferring the pattern pre-printed on the surface of the central roller by the second printing component to the back surface of the base material, and pressing or transferring the pattern pre-set on the first printing roller to the front surface of the base material.
In the scheme, the second printing assembly prints the reverse pattern on the surface of the central roller in advance; the front surface of the base material is directly printed with a preset front surface pattern when the base material passes through the first printing component; meanwhile, as the substrate is pressed between the first plate roller and the central roller, the pattern printed on the surface of the central roller in advance by the second printing component is transferred to the back surface of the substrate, so that the simultaneous printing of the front surface and the back surface of the substrate is realized, the deformation of the substrate caused by long-time stretching is avoided, and the accurate plate alignment of the printed pattern is facilitated; further, prior to transfer or imprinting, the substrate is applied with an auxiliary agent to increase fixation and transfer rates. And a plurality of groups of printing components are used for applying dye to the base material for a plurality of times in a small amount, so that the problem of local non-uniformity caused by single dye application can be solved.
In one scheme, the device further comprises a third press roller device and/or a fourth press roller device, wherein the third press roller device at least comprises a third press roller and a third press roller device, the third press roller is arranged at the inlet of the central roller in a pressing way through the third press roller device, is arranged in front of the first plate roller and is used for pressing cloth on the outer circular surface of the central roller through the pressing of the third press roller;
The fourth press roll device at least comprises a fourth press roll and a fourth press roll device, the fourth press roll is arranged at the outlet of the central roller in a clutching mode through the fourth press roll device, and is arranged behind the last first plate roll, and cloth is pressed on the outer circular surface of the central roller through the pressing of the fourth press roll device;
The third pressure device and the fourth pressure device are any one of a pneumatic device, a hydraulic device or a worm wheel/worm device.
In the scheme, the cloth is pressed on the outer circular surface of the central roller through the pressing of the third pressing roller, so that the cloth is ensured not to be stretched and deformed before entering the first plate roller; and pressing the cloth on the outer circular surface of the central roller through the pressing of the fourth pressing roller, so that the cloth is ensured not to be stretched and deformed before being output from the central roller.
In one scheme, the surface of the central roller is provided with an elastic adhesive layer, the elastic adhesive layer is polyurethane rubber or polybutyl rubber, and the polyurethane rubber or polybutyl rubber is added with silicon carbide, and the grain diameter of the silicon carbide is between 200 and 1000 meshes.
In this scheme, in order to ensure that the pattern of second stamp subassembly printing in the surface of central cylinder can be clearly printed in the surface of central cylinder, can be transferred to the surface of substrate as far as possible again, the surface of central cylinder is provided with and sets up the elastic glue layer, the working face of elastic glue layer has higher surface tension, is fit for the adhesion of waterborne or oily dye liquor, possesses again and does not take place the performance of chemical reaction with printing and dyeing auxiliary such as fixation agent. And the application of silicon carbide may increase the surface tension of the surface of the central drum; in this solution, the dye liquor can be printed on the surface of the central roller more easily on the one hand, and can be separated from the surface of the central roller more completely and combined with the substrate in the transfer process on the other hand.
In one scheme, the printing machine further comprises an auxiliary agent applying device, wherein the auxiliary agent applying device comprises a frame, a third printing assembly and a power device; the third printing component is a padding component or a spraying component or a printing component, and the auxiliary agent applying device applies auxiliary agent to the base material before entering the central roller;
The rear part of the auxiliary agent applying device is also provided with a first heating device, the first heating device is any one of a heating roller assembly, a tentering setting machine, an oven and the like, and the first heating device is used for heating, drying and pre-setting the base material after the auxiliary agent is applied.
In one of the aspects, the third printing assembly comprises a rotary screen printing assembly and a gravure printing assembly;
The rotary screen printing assembly is arranged above the gravure printing assembly;
the rotary screen printing assembly at least comprises a cross beam, a rotary screen roller, a rotary screen scraper device, a rotary screen feeding device and a rotary screen printing assembly lifting device;
the cylinder feeding device at least comprises a cylinder feeding pump and a pipeline;
The cylinder scraper device at least comprises a cylinder knife rest, a cylinder scraper blade and a cylinder scraper advancing and retreating adjusting device;
The rotary screen roller is rotationally connected with the cross beam through a choke plug arranged on the end face of the rotary screen roller, one end of the rotary screen printing component lifting device is connected with the frame, and the other end of the rotary screen printing component lifting device is connected with the cross beam;
One end of the cylinder mould scraper advancing and retreating adjusting device is connected with the cross beam, the other end of the cylinder mould scraper advancing and retreating adjusting device is connected with the cylinder mould knife rest, the cylinder mould scraper blade is a special scraper blade or a magnetic rod of a cylinder mould printing machine, the cylinder mould scraper blade is arranged inside a cylinder mould roller, the edge of the cylinder mould scraper blade is matched with the inner circular surface of the cylinder mould roller,
The cylinder feeding device conveys working fluid to a position between the inner circular surface of the cylinder roller and the scraping blade through a cylinder feeding pump and a pipeline, and the cylinder scraping blade scrapes redundant working fluid on the inner surface of the cylinder roller and extrudes the working fluid in the cylinder roller from meshes of a cylinder to the outer surface of the cylinder roller along with the operation of the cylinder roller;
The gravure printing assembly at least comprises a gravure groove, a gravure roller, a gravure scraper device matched with the gravure roller and a gravure feeding assembly;
The gravure groove is arranged below the gravure roller or at the circumferential position, and a part of roller body of the gravure roller is immersed in working solution in the gravure groove;
The gravure scraper device at least comprises a gravure knife rest, a gravure scraper blade and a gravure scraper advancing and retreating adjusting device, wherein the gravure scraper advancing and retreating adjusting device is fixed on the frame, the gravure scraper advancing and retreating adjusting device is connected with the gravure knife rest, the gravure scraper blade is connected with the gravure knife rest, and the knife edge of the gravure scraper blade is adjustably matched with the roller surface of the gravure roller and scrapes redundant working liquid on the surface of the gravure roller;
the circular screen roller and the intaglio roller are in gear transmission, the circular screen printing component lifting device can press the circular screen roller above the intaglio roller in a clutchable way, the circular screen roller and the intaglio roller are mutually opposite press rollers, the working face of the cylinder plate roller and the working face of the gravure plate roller are respectively contacted with the front face and the back face of the cloth, and are used for imprinting the residual auxiliary agents on the surfaces of the cylinder plate roller and the gravure plate roller on the surfaces of the cloth.
In the scheme, the principle and the beneficial effects are as follows:
The substrate (printing stock) is pressed on the surfaces of the cylinder plate roller and the gravure plate roller simultaneously in the application processing process of the auxiliary agent, and is driven to run by two press rollers, and the cylinder plate roller and the gravure plate roller share the same power device, so that the speeds of the gravure plate roller and the second press roller are the same, and the situation that the front and back printing needs to be carried out in two steps in the traditional process and the stretching deformation is caused is avoided.
The excessive liquid carrying amount of the auxiliary agent can lead to long subsequent drying time and high energy consumption, and the dye can not be completely transferred to the cloth cover in the printing process when the liquid carrying amount is too low.
Further, auxiliary agents can be applied to one side or both sides of the cloth according to requirements.
In one aspect, the third printing assembly includes a fifth printing device and a sixth printing device;
the fifth printing device at least comprises a fifth edition roller, a fifth compression roller and a fifth scraper component, wherein the fifth edition roller and the fifth compression roller are mutually pressed and arranged, and the fifth scraper component is matched with the fifth edition roller;
The fifth scraper component at least comprises a fifth knife rest, a fifth scraper blade and a fifth advancing and retreating adjusting device, wherein the fifth advancing and retreating adjusting device is fixed on the frame and is connected with the fifth knife rest;
the sixth printing device at least comprises a sixth edition roller, a sixth compression roller and a sixth scraper component, wherein the sixth edition roller and the sixth compression roller are mutually pressed and arranged, and the sixth scraper component is matched with the sixth edition roller;
The sixth scraper component at least comprises a sixth knife rest, a sixth scraper blade and a sixth advance and retreat adjusting device, wherein the sixth advance and retreat adjusting device is fixed on the frame and is connected with the sixth knife rest;
the working surfaces of the fifth edition roller and the sixth edition roller are respectively contacted with the front surface and the back surface of the cloth;
The fifth press roller and the sixth press roller are elastic rubber covered rollers, and are rotatably connected with the frame through rotatable swing arms arranged at two ends of the fifth press roller and the sixth press roller, and are respectively in clutch pressing arrangement with the fifth plate roller and the sixth plate roller;
The pivot points of the force arms of the fifth compression roller and the sixth compression roller and the axes of the two compression rollers are necessarily on the same plane;
In the working state, the outer circles of the fifth edition roller, the fifth compression roller, the sixth compression roller and the sixth edition roller are sequentially tangent, and the fifth compression roller and the sixth compression roller are in non-pressing arrangement; namely: the fifth press roll is arranged tangentially to the sixth press roll but is arranged non-press-fit.
The principle and beneficial effect in this scheme are as follows:
Because the substrate is always coated on the surfaces of the fifth press roller and the sixth press roller in the process of printing the front and back surfaces, the substrate is driven by the two press rollers to run, and the stretching deformation condition in the traditional printing process can not be generated.
The too high area liquid of auxiliary agent can lead to stoving energy consumption too high, and the too low area liquid can lead to follow-up dyestuff to transfer to the cloth cover completely, because the mode of adopting two-sided printing applys the auxiliary agent, can control the area liquid of auxiliary agent application in-process through changing corresponding version roller, has overcome the problem that area liquid is high in traditional padding mode.
In one of the schemes, the first printing component and/or the second printing component is/are gravure printing component, the first knife rest and the second knife rest are respectively arranged in front of the corresponding first plate roller and the second plate roller, knife edges of the scraping blades are in adjustable gap or pressure abutting arrangement with the corresponding plate rollers, and each scraping blade is used for scraping redundant working liquid on the surface of the corresponding plate roller.
In one of the schemes, the first printing component and/or the second printing component is a gravure rotary printing component, the gravure roller and the corresponding transfer roller are in pressing arrangement, the residual working fluid after the gravure roller is scraped by the corresponding scraper is adhered to the surface of the transfer roller, each gravure roller, the corresponding transfer roller and the central roller are in pressing arrangement in sequence, and the working fluid is transferred to the surface of the central roller or the substrate through the transfer roller.
In one of the schemes, the first printing component and/or the second printing component are rotary screen printing components, and each rotary screen printing component at least comprises a corresponding cross beam, a register device connected with the cross beam, a rotary screen roller, a rotary screen scraper device, a rotary screen printing component lifting device and a rotary screen feeding device;
the cylinder feeding device at least comprises a cylinder feeding pump and a pipeline;
The rotary screen scraper device at least comprises a rotary screen knife rest, a rotary screen scraper blade connected with the rotary screen knife rest and a rotary screen scraper advancing and retreating adjusting device;
The rotary screen printing roller is rotationally connected with the cross beam through a choke plug arranged on the end face of the rotary screen printing roller, one end of the rotary screen printing component lifting device is connected with the frame, the other end of the rotary screen printing component lifting device is connected with the cross beam or a first mounting seat arranged at the end part of the cross beam, and the rotary screen printing component lifting device drives the cross beam, the rotary screen printing roller connected with the cross beam, the rotary screen scraper device and the central roller to be arranged in a distance-adjustable manner;
The running directions of the rotary screen rollers are the same, the running directions of the rotary screen rollers and the corresponding central rollers are opposite, the rotary screen rollers are pressed on the outer circles of the corresponding central rollers in a clutchable mode by the rotary screen printing component lifting devices, the working surfaces of the rotary screen rollers and the working surfaces of the corresponding central rollers are respectively contacted with the front and back surfaces of cloth, and the residual dye or auxiliary agent on the surfaces of the rotary screen printing rollers are directly stamped on the surfaces of base materials by the pressure of the rotary screen printing component lifting devices or transferred to the surfaces of the base materials by the central rollers.
In this scheme, the printing subassembly is applied to the surface of substrate with disperse dye in succession and many times, after low temperature stoving, high temperature fixation, disperse dye just combines together with the substrate, accomplishes positive and negative dyeing operation, and it is more convenient to dye, is difficult to produce migration phenomenon simultaneously, can effectively reduce the quality anomaly that causes because of the dyestuff migration.
In the scheme, the principle and the beneficial effects are as follows: because the roller wall of cylinder roller is very thin, can not bear too big pressure, cylinder roller with the pressure when the central cylinder is pressed is limited, cylinder roller with the dyestuff that the central cylinder applyed the cloth just floats on the surface of cloth, through the pressfitting once more of fifth compression roller, the dyestuff can permeate the organizational structure clearance inside of entering cloth, realizes the transfection, has overcome and can only print on the surface when adopting traditional cylinder printing machine to carry out full version dyeing, is difficult to realize the problem of dying thoroughly.
In one of the schemes, a second heating device is further arranged between the rear of the satellite type double-sided printing unit and the finished product collecting device, and the second heating device is any one of a heating roller assembly, a tentering setting machine and a steaming oven and is used for heating, fixing and setting the front and the back of the base material again.
The disperse dye can be effectively fixed by heating for about 30 seconds at 180-200 ℃, and the heating time is obviously insufficient due to the limitation of the diameter of the central roller.
In one of the schemes, the rear part of the auxiliary agent applying device is also provided with a first heating device, the first heating device and/or the second heating device and/or the central roller are heated by heat conduction oil or steam, the main shaft of the central roller or the heating roller is a hollow main shaft, the hollow main shaft is communicated with the inner cavity of the central roller or the heating roller, the end part of the main shaft is connected with a rotary joint and is communicated with an external heat conduction oil or steam device through the rotary joint and a pipeline to heat the surface of the central roller or the heating roller; the pipeline is connected with an electric left inlet valve, an electric left outlet valve, an electric right inlet valve and an electric right outlet valve, the control circuits of the electric valves are provided with time relays, and the closing or opening switching of the valves is controlled through the time relays and the control circuits or is controlled and switched through a program.
In the scheme, after the central roller is heated, heat is efficiently transferred from the surface of the central roller to cloth attached to the surface of the central roller, so that the cloth can be heated; in addition, in the printing process, as the base material (cloth) is always attached to the surface of each central roller, the central rollers have ironing effect similar to an iron on the cloth, and the surface evenness and stiffness of the product are superior to those of the traditional process; and the mode of alternately inputting heat conduction oil or steam can well solve the problem of larger temperature difference between the left, middle and right of the central roller, and the temperature is uniform, so that the color development effect between the left, middle and right is relatively consistent.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a satellite type double-sided printing machine according to an embodiment of the present utility model;
fig. 2 is a schematic view of a satellite type double-sided printing machine according to another embodiment of the present utility model;
FIG. 3 is a schematic view showing the structure of a third heating device in a center drum according to an embodiment of the present utility model;
FIG. 4 is a schematic view showing a radial sectional structure of a center drum according to an embodiment of the present utility model;
FIG. 5 is a schematic view showing the flow direction of heat transfer oil in the center drum according to one embodiment of the present utility model, wherein the diagram (a) shows the heat transfer oil flowing from the left to the right of the surface of the center drum, and the diagram (b) shows the heat transfer oil flowing from the right to the left of the surface of the center drum;
FIG. 6 is a schematic view showing the construction of an auxiliary agent applying apparatus according to one embodiment of the present utility model;
fig. 7 is a schematic view showing the construction of an auxiliary agent applying apparatus according to still another embodiment of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that, if directional indications (such as up, down, left, right, front, and rear … …) are included in the embodiments of the present utility model, the directional indications are merely used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture, and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present utility model, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, if "and/or" and/or "are used throughout, the meaning includes three parallel schemes, for example," a and/or B "including a scheme, or B scheme, or a scheme where a and B are satisfied simultaneously. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present utility model.
Referring to fig. 1 to 7, the present utility model is directed to a satellite type double-sided printing machine, which at least includes a frame, a substrate sending device 100, a satellite type double-sided printing unit 200, a finished product collecting device 300 and a power device;
The satellite double-sided printing unit 200 at least comprises a central roller 210, a first printing unit and a second printing unit, wherein the first printing unit and the second printing unit respectively comprise one or more first printing assemblies 220 and second printing assemblies 230. The center drum 210 is provided therein with a third heating means.
Each first printing assembly 220 at least comprises a first plate roller 221, a first scraper device 222 and a first printing assembly advancing and retreating device, and each first scraper device 222 at least comprises a corresponding first knife rest and a first scraper blade;
each of the second printing units 230 includes at least a second plate roller 231, a second doctor device 232, and a second printing unit advancing and retreating device, and each of the second doctor devices 232 includes at least a corresponding second blade holder and second doctor blade.
The central roller 210 is rotatably disposed on the frame through bearings on the main shafts at both ends, a substrate inlet is disposed between the first printing assembly 220 and the last second printing assembly 230, and a substrate outlet is disposed between the last first printing assembly 220 and the first second printing assembly 230.
Each first embossing module 220 is sequentially arranged around the outer circle of the central roller 210 in a satellite shape from the substrate inlet to the substrate outlet, and each second embossing module 230 is sequentially arranged around the outer circle of the central roller 210 in a satellite shape from the substrate outlet to the substrate inlet.
The first printing units 220 include first printing unit advancing and retreating devices, and each first printing unit 220 is arranged in a press fit manner with the central roller 210 by the corresponding first printing unit advancing and retreating device.
The second printing units 230 include second printing unit advancing and retreating devices, and each of the second printing units 230 is disposed in a press-fit manner with the central drum 210 by the corresponding second printing unit advancing and retreating device.
The first plate roller 221 is used for pressing and transferring the pattern pre-printed on the surface of the central roller 210 by the second printing assembly 230 to the back surface of the substrate, and embossing or transferring the pattern pre-set on the first plate roller 221 to the front surface of the substrate.
In this embodiment, the second printing unit 230 prints the reverse pattern on the surface of the central drum 210 in advance; the front side of the substrate is directly printed with a predetermined front side pattern while passing through the first printing unit 220; meanwhile, as the substrate is pressed between the first plate roller 221 and the central roller 210, the pattern printed on the surface of the central roller 210 in advance by the second printing assembly 230 is transferred to the back surface of the substrate, so that the simultaneous printing of the front and back surfaces of the substrate is realized, the deformation of the substrate caused by long-time stretching is avoided, and the accurate plate alignment of the printed pattern is facilitated;
The running direction of each second plate roller 231 is the same, the running direction of each second plate roller 231 is opposite to that of the central cylinder 210, and each second printing assembly driving and reversing device can press the corresponding second plate roller 231 on the outer circle of the central cylinder 210 in a clutchable way. With the operation of each second plate roller 231, the doctor blade on each second doctor device 232 scrapes off the redundant working fluid on the corresponding second plate roller 231, and the preset pattern on each second plate roller 231 is directly embossed or transferred onto the surface of the central cylinder 210 through the second transfer roller.
A substrate enters the satellite double-sided printing unit 200 from the front of a first printing component 220, sequentially passes between each first plate roller 221 and the central roller 210, the running directions of each first plate roller 221 are the same, each first plate roller 221 and the running direction of the central roller 210 are opposite, each first printing component advancing and retreating device can press the corresponding first plate roller 221 on the excircle of the central roller 210 in a clutchable way, the working surface of each first plate roller 221 and the working surface of the central roller 210 are respectively contacted with the front surface and the back surface of cloth, and the pressure between each first plate roller 221 and the central roller 210 presses the pattern pre-printed on the surface of the central roller 210 by the second printing component 230 on the back surface of the substrate;
Meanwhile, as each first plate roller 221 runs, each first doctor blade scrapes off the redundant working fluid on the corresponding first plate roller 221, the preset pattern on each first plate roller 221 is directly embossed or transferred on the front surface of the substrate through the first transfer roller, double-sided printing processing is completed, and then the substrate is output to the finished product collecting device 300 from the rear of the last first printing assembly 220 and is collected into a finished product.
In one application scenario of the present embodiment, the first plate roller 221, the second plate roller 231 and the central cylinder 210 are driven by gears, so as to ensure accurate driving.
In another application scenario, each of the first plate roller 221, each of the second plate roller 231, and the central cylinder 210 is provided with an independent power device, and the rotation speeds between each of the first plate roller 221, each of the second plate roller 231, and the central cylinder 210 are automatically controlled by a plate alignment detection and control device. The third heating device is disposed inside the central drum 210, or/and the inner cavity of the central drum 210 is connected with an external steam or heat conducting oil device.
Referring to fig. 1 and 2, a plurality of fourth heating devices 240 are further disposed on the outside of the central drum 210, the plurality of fourth heating devices 240 are correspondingly disposed between two adjacent first plate rollers 221 or two adjacent second plate rollers 231, the fourth heating devices 240 are heating covers, and the heating mode of the fourth heating devices 240 may be one or more of electrothermal tube heating, infrared heating, electromagnetic heating, steam heating, or heat conducting oil heating, and each fourth heating device 240 is disposed at an adjustable distance relative to the central drum 210 by a lifting device.
In yet another application scenario of the present embodiment, one end of the heating cover is rotatably connected to the frame, and the other end is rotatably disposed with the central drum 210 in an openable and closable manner by the lifting device, and the lifting device is preferably an air cylinder.
Further, the heating mantle is infrared heating, the heating mantle includes main heating pipe and tip heating pipe, main heating pipe set up in the roll surface direction of central cylinder 210, the tip heating pipe set up in the both ends position of central cylinder 210, solve because the both ends heat dissipation of heating mantle is faster, the inhomogeneous problem of left, middle and right temperatures that arouses.
Preferably, the main heating pipe and the end heating pipe are both automatically controlled in temperature by a temperature sensor and a silicon controlled rectifier, and the temperature sensor and the silicon controlled rectifier are electrically connected with the electric heating pipe.
In one embodiment of the present utility model, the satellite type duplex printing machine further includes a third press roller device 250 and/or a fourth press roller device 260, where the third press roller device 250 includes at least a third press roller and a third press roller device, the third press roller is detachably pressed and disposed at the inlet of the central roller 210 by the third press roller device and is disposed in front of the first plate roller 221, and the cloth is pressed on the outer circumferential surface of the central roller 210 by the pressing of the third press roller, so as to ensure that the cloth is not stretched and deformed before entering the first plate roller 221.
The fourth press roller device 260 includes at least a fourth press roller and a fourth press device, where the fourth press roller is configured to be capable of being pressed and pressed by the fourth press device at an outlet of the central roller 210 and behind the last first plate roller 221, and the fourth press roller is configured to press the cloth against an outer circumferential surface of the central roller 210, so as to ensure that the cloth is not stretched and deformed before being output from the central roller 210.
The third and fourth pressure devices are also used to transfer the pattern printed on the surface of the central cylinder by the second printing assembly onto the substrate.
The third pressure device and the fourth pressure device are any one of a pneumatic device, a hydraulic device or a worm wheel/worm device.
In this embodiment, the cloth is pressed against the outer circumferential surface of the central cylinder 210 by the pressing of the third pressing roller, so that the cloth is ensured not to be stretched and deformed before entering the first plate roller 221; and pressing the cloth on the outer circumferential surface of the center roller 210 by the pressing of the fourth pressing roller, ensuring that the cloth is not stretch-deformed before being output from the center roller 210.
In one application scenario, the substrate sending device 100 is disposed in front of the satellite type double-sided printing unit 200, and the finished product collecting device 300 is further disposed behind the last group of the first printing assemblies 220. Each printing assembly is sequentially arranged on the outer circle of the central roller 210, the third heating devices are arranged inside the central roller 210, the fourth heating devices 240 are arranged at the output ends of each printing assembly, the third heating devices and the fourth heating devices 240 respectively heat, dry, fix and fix the front and back surfaces of the base material, meanwhile, as the base material is always attached to the surface of the central roller 210, the central roller 210 plays an ironing role similar to that of an iron on cloth, and the surface flatness and stiffness of the product are superior to those of the traditional process.
In yet another application scenario, the substrate (printing stock) enters between the first plate roller 221 and the central roller 210 from the substrate inlet, after being pressed by the first plate roller 221 and the central roller 210, the working solution on the first plate roller 221 is printed on the surface of the substrate respectively, and after being output from the output end of the first group of printing components, the substrate enters a first group of fourth heating devices to perform heating, drying, shaping and fixation operations; the substrate enters the second group of printing assemblies after being output from the first group of fourth heating devices, the printing and heating operations are repeated, a plurality of groups of printing assemblies and a plurality of groups of fourth heating devices can be arranged according to the requirement, and the substrate is subjected to multiple printing and heating operations. The printing components are arranged in a plurality of groups, so that multicolor printing processing of printing objects can be realized.
If the surface tension of the central drum 210 is too small, a lotus effect is easily formed, and the dye is not easily printed on the surface of the central drum 210, and at the same time, if the surface tension of the central drum 210 is too large, the dye attached to the surface of the central drum 210 is not easily transferred onto the substrate.
In one embodiment of the present utility model, in order to ensure that the pattern printed on the surface of the central roller 210 by the second printing component 230 can be clearly printed on the surface of the central roller 210 and can be transferred to the surface of the substrate as much as possible, the surface of the central roller 210 is provided with an elastic glue layer, and the working surface of the elastic glue layer has a higher surface tension and is suitable for attaching aqueous or oily dye liquor, so that the printing component has the performance of adsorbing dye liquor and not reacting with printing and dyeing auxiliaries such as dye fixing agents.
Further, the elastic glue layer on the surface of the central roller 210 is polyurethane rubber or polybutyl rubber or silica gel, and the critical surface tension thereof is between 25mN/m and 35 mN/m.
Still further, the polyurethane rubber or the polybutyl rubber or the silica gel of the surface elastic glue layer is added with silicon carbide or other materials capable of improving the surface roughness of the surface elastic glue layer, preferably silicon carbide, the grain diameter of the silicon carbide is between 200 and 1000 meshes, and the volume ratio of the silicon carbide to the polyurethane rubber or the polybutyl rubber of the surface elastic glue layer is 1 to 10:100. the application of silicon carbide may increase the surface tension of the surface of the central cylinder 210.
The surface tension of the surface of the center drum 210 is greater than the surface tension of the dye liquor and much less than the surface tension of the substrate (cloth).
Further preferably, the surface tension of the dye liquor is 5-30% less than the critical surface tension of the surface of the central cylinder 210. In this case, the dye liquor can be printed on the surface of the central cylinder 210 more easily, on the one hand, and can be separated from the surface of the central cylinder 210 more completely and combined with the substrate during transfer, on the other hand.
Referring to fig. 6, in one embodiment of the present utility model, an auxiliary agent applying device 500 is further disposed between the substrate sending device 100 and the first printing unit, and/or between the first second printing unit 230 and the last first printing unit 210. The auxiliary agent applying device 500 comprises a frame, a third printing component and a power device, wherein the third printing component is a padding component or a spraying component or a printing component, and the auxiliary agent applying device applies auxiliary agent to the substrate before entering the central roller;
The rear of the auxiliary agent applying device 500 is also provided with a first heating device, the first heating device is any one of a heating roller assembly, a tentering setting machine, an oven and the like, and the first heating device carries out heating, drying and pre-setting treatment on the base material after the auxiliary agent is applied.
In one aspect, the third printing assembly includes a rotary screen printing assembly 530 and a gravure printing assembly 540, and the rotary screen printing assembly 530 is disposed above the gravure printing assembly 540;
The rotary screen printing assembly 530 at least comprises a cross beam 531, a rotary screen roller 532, a rotary screen scraper device 533, a rotary screen feeding device and a rotary screen printing assembly lifting device 535.
The cylinder feed device includes at least a cylinder feed pump and cylinder feed conduit 534.
The cylinder doctor device 533 at least comprises a cylinder blade holder 5331, a cylinder doctor blade 5332, and a cylinder doctor advance and retreat adjusting device 5333.
The cylinder roller 532 is rotatably connected to the cross beam 531 via a bulkhead provided on an end surface thereof, one end of the cylinder printing assembly lifting device 535 is connected to the frame, and the other end is connected to the cross beam 531.
One end of the cylinder doctor advancing and retreating adjusting device 5333 is connected with the cross beam 531, the other end is connected with the cylinder doctor blade 5331, the cylinder doctor blade 5332 is a special doctor blade or a magnetic rod of a cylinder printing machine, the cylinder doctor blade 5332 is arranged inside the cylinder roller 532, the edge of the cylinder doctor blade 5332 is matched with the inner circular surface of the cylinder roller 532,
The cylinder feeding device conveys working fluid to a position between the inner circular surface of the cylinder roller 532 and the scraping blade through a cylinder feeding pump and a cylinder feeding pipeline 534, and the cylinder scraping blade 5332 scrapes redundant working fluid on the inner surface of the cylinder roller 532 and extrudes the working fluid in the cylinder roller from meshes of a cylinder to the outer surface of the cylinder roller along with the operation of the cylinder roller 532.
The gravure printing assembly 540 at least comprises a gravure groove 541, a gravure roller 542, a gravure scraper device 543 which is matched with the gravure roller 542, and a gravure feeding assembly;
The gravure groove 541 is disposed below the gravure roll 542 or at a circumferential position, and a portion of the roll body of the gravure roll 542 is immersed in the working fluid in the gravure groove 541.
The gravure doctor device 543 at least comprises a gravure knife rest, a gravure doctor blade 5431 and a gravure doctor blade advancing and retreating adjustment device 5432, wherein the gravure doctor blade advancing and retreating adjustment device 5432 is fixed on the frame, the gravure doctor blade advancing and retreating adjustment device 5432 is connected with the gravure knife rest, the gravure doctor blade 5431 is connected with the gravure knife rest, and a knife edge of the gravure doctor blade 5431 is adjustably matched with a roller surface of the gravure roller 542 and scrapes redundant working liquid on the surface of the gravure roller 542.
The cylinder plate roller 532 and the intaglio roller 542 are in gear transmission, the cylinder printing assembly lifting device 535 can press the cylinder plate roller 532 above the intaglio roller 542 in a clutch manner, the cylinder plate roller 532 and the intaglio roller 542 are compression rollers of each other, the working surface of the cylinder plate roller 532 and the working surface of the intaglio roller 542 are respectively in contact with the front surface and the back surface of the cloth, and residual dye or auxiliary agent on the surfaces of the cylinder plate roller 532 and the intaglio roller 542 are stamped on the surface of the cloth.
Principle and beneficial effect: 1. because the base material (printing stock) is pressed on the surfaces of the cylinder plate roller 532 and the intaglio plate roller 542 simultaneously in the application processing process of the component and is driven to run by two press rollers, the cylinder plate roller 532 and the intaglio plate roller 542 share the same power device, the speeds of the intaglio plate roller 542 and the second press roller are the same, and the situation that the front and back printing needs to be performed in two steps in the traditional process and the stretching deformation is caused is avoided; 2. the excessive liquid carrying amount of the auxiliary agent can cause excessive subsequent drying energy consumption, and the excessive low liquid carrying amount can cause that the dye can not be completely transferred to the cloth cover in the printing process, and the liquid carrying amount in the auxiliary agent application process can be controlled by replacing the corresponding plate roller according to the requirement because the auxiliary agent is applied in a double-sided printing mode, so that the problem that the liquid carrying amount can not be changed in the traditional padding mode is solved; 3. the auxiliary agent can be applied to one side or two sides of the cloth according to the requirement.
Referring to fig. 7, in one embodiment of the present utility model, the third printing assembly includes a frame, a fifth printing device 510, a sixth printing device 520, and a power device;
The fifth printing device 510 at least comprises a fifth printing roller 511, a fifth pressing roller 512 and a fifth scraper component 513 which is matched with the fifth printing roller 511;
The fifth doctor assembly 513 includes at least a fifth blade holder 5131, a fifth doctor blade 5132, and a fifth forward/backward adjustment device 5133, wherein the fifth forward/backward adjustment device is fixed on the frame, the fifth forward/backward adjustment device is connected to the fifth blade holder 5131, the fifth doctor blade 5132 is connected to the fifth blade holder 5131, and a blade edge of the fifth doctor blade 5132 is adjustably matched with the layout of the fifth printing roller 511;
the sixth printing device 520 at least comprises a sixth plate roller 521 and a sixth press roller 522 which are mutually pressed, and a sixth scraper component 523 which is matched with the sixth plate roller 521;
The sixth doctor assembly 523 includes at least a sixth blade holder 5231, a sixth doctor blade 5232, and a sixth advance and retreat adjusting device 5233, wherein the sixth advance and retreat adjusting device 5233 is fixed on the frame, the sixth advance and retreat adjusting device is connected to the sixth blade holder 5231, the sixth doctor blade 5232 is connected to the sixth blade holder 5231, and a blade edge of the sixth doctor blade 5232 is adjustably disposed in cooperation with the layout of the sixth plate roller 521;
The fifth plate roller 511 and the sixth plate roller 521 are arranged in front and back, and have opposite running directions, and the working surface of the fifth plate roller 511 and the working surface of the sixth plate roller 521 are respectively contacted with the front surface and the back surface of the cloth;
the fifth press roller 512 and the sixth press roller 522 are elastic rubber covered rollers, and the fifth press roller 512 and the sixth press roller 522 are rotatably connected with the frame through rotatable swing arms arranged at two ends of the fifth press roller 512 and the sixth press roller 522, and are respectively in clutchable pressing arrangement with the fifth plate roller 511 and the sixth plate roller 521;
The pivot points of the arm arms of the fifth press roller 512 and the sixth press roller 522 and the axes of the two press rollers must be in the same plane;
In the working state, the outer circles of the fifth printing roller 511, the fifth pressing roller 512, the sixth pressing roller 522 and the sixth printing roller 521 are sequentially and tangentially arranged, and the fifth pressing roller 512 and the sixth pressing roller 522 are in non-pressing arrangement; namely: the fifth press roll 512 is disposed tangentially to the sixth press roll 522, but is non-nip disposed.
The principle and beneficial effects of this embodiment are as follows: 1. the substrate (printing stock) is always coated on the surfaces of the two press rolls in the process of printing the front and back surfaces, and is driven by the two press rolls to run, so that the stretching deformation condition in the traditional printing process is avoided; 2. the too high area liquid of auxiliary agent can lead to stoving energy consumption too high, and the too low area liquid can lead to follow-up dyestuff to transfer to the cloth cover completely, because the mode of adopting two-sided printing applys the auxiliary agent, can control the area liquid of auxiliary agent application in-process through changing corresponding version roller, has overcome the problem that area liquid is high in traditional padding mode.
Because the sixth press roller 522 is pressed against the sixth plate roller 521, if the sixth press roller 522 is pressed against the fifth press roller 512 at the same time, it is necessary to ensure that the fifth press roller 512, the sixth press roller 522, and the sixth plate roller 521 are absolutely parallel, otherwise, three-point stress is easily generated, so that the pressing position between the sixth press roller 522 and the sixth plate roller 521 is unevenly stressed in the left-middle-right direction, which results in that the working fluid in the left-middle-right direction of the sixth plate roller 521 cannot be uniformly transferred onto the substrate, and a left-middle-right color difference is formed.
In order to solve the problem, the fifth press roller 512 and the sixth press roller 522 are tangentially arranged, but the fifth press roller 512 and the sixth press roller 522 are not pressed, so that the substrate is always coated on the outer circular surfaces of the fifth press roller 512 and the sixth press roller 522 in the printing process, the fifth press roller 512 and the sixth press roller 522 are driven to operate and are not stretched, and meanwhile, the left, middle and right stress uniformity of the pressed part between the sixth press roller 522 and the sixth plate roller 521 is ensured, and the left, middle and right chromatic aberration is avoided.
In order to achieve these functions simultaneously, the pressing between the fifth pressing roller 512 and the fifth printing roller 511 or/and the sixth pressing roller 522 and the sixth printing roller 521 must be achieved by adopting a swinging arm, that is, at least one pressing roller must be pressed with the corresponding printing roller by adopting a swinging arm, and the fulcrum of the swinging arm (moment arm) and the centers and axes of the fifth pressing roller 512 and the sixth pressing roller 522 must be in the same plane, so that it can be ensured that the fifth pressing roller 512 and the sixth pressing roller 522 do not interfere with each other in the lifting process of pressing, the clutch is not affected, and the pressure between the sixth pressing roller 522 and the sixth printing roller 521 is not affected.
In the actual production process, the thickness of the substrate and the diameter change of the press roller caused by the elastic deformation of the press roller should be considered, so that a proper gap is left between the fifth press roller 512 and the sixth press roller 522 for the substrate to pass through in order to avoid the pressure between the fifth press roller 512 and the sixth press roller 522, and the gap is preferably the thickness of the substrate, but the gap can be properly enlarged in consideration of assembly and machining errors.
In one application scenario of the present embodiment, the auxiliary agent applying device 500 may be one or a combination of two of an anilox roller printing device or a spraying device or a cylinder printing device or a rotary printing device or a padding device, where the auxiliary agent applying device 500 applies an auxiliary agent to the surface of the substrate, where the auxiliary agent is water, deionized water, or an aqueous solution of a fixing agent or a thickener, and the surface tension of the auxiliary agent is greater than the surface tension of the working surface of the central roller 210 and less than the surface tension of the substrate (fabric). The wetting action of the auxiliary agent may dissolve the dye that is pseudo-attached to the surface of the central cylinder 210 while increasing the surface tension of the dye, making it easier for the dye to transfer from the surface of the central cylinder 210 to the substrate surface.
In one embodiment, the reactive dye solution is first printed on the surface of the corresponding first central cylinder 210 by the second rotary screen printing module according to the pattern set by each second plate roller 231, and then heated and dried, the dye is pseudo-adhered to the surface of the central cylinder 210,
The auxiliary agent is a fixation alkaline agent, the cloth enters the auxiliary agent applying device 500 from the substrate sending device 100, the auxiliary agent applying device 500 applies the fixation alkaline agent to the cloth, the dye which is attached to the surface of the central roller 210 in a false way contacts with the fixation alkaline agent under the action of pressure at the first printing component 220, the water in the auxiliary agent solution dissolves the dye, the dye reacts with, crosslinks and combines with the cloth under the action of the fixation alkaline agent, and meanwhile, the dye which is attached to the surface of the central roller 210 in a false way is separated from the surface of the central roller 210 because the surface tension of the cloth is far greater than the surface critical surface tension of the central roller 210, and the dye is transferred onto the cloth.
In another application scenario of this embodiment, for the manner of directly printing with the intaglio plate, an elastic glue layer is required to be disposed on the surface of the central roller 210, and since the intaglio plate is a steel roller or a ceramic layer is disposed on the surface of the steel roller, the surface hardness is high, if the central roller 210 is a stainless steel or chrome-plated surface, and there is no protection of the elastic glue layer, when the intaglio plate collides with the central roller 210, the two steel rollers are hard boldly confront or challenge a powerful opponent to cause damage to the plate roller or the central roller 210, and meanwhile, because there is no elasticity, deformation generated during processing, assembly or operation cannot be compensated, and gaps exist between the two opposite-pressing rollers, so that stress of the substrate in the width direction is uneven, and the transfer effect is poor.
The surface of the central roller 210 is provided with an elastic adhesive layer, so that the heat transfer efficiency of the central roller 210 is reduced, and when the second printing component 230 adopts a rotary printing component to transfer printing or a rotary screen printing component to directly print, the surface of the central roller 210 is a stainless steel or electroplated hard chrome surface, and because the surface tension of the stainless steel or electroplated hard chrome is lower, the surface of the central roller 210 can be subjected to sand blasting treatment or corrosion treatment or plasma treatment, etc. so as to improve the surface tension, the surface roughness of the central roller 210 is improved, and the surface tension of the central roller is further improved.
The transfer roller in the rotary printing assembly is a rubber covered roller, and the elasticity of the rubber covered roller can eliminate deformation among the plate roller, the transfer roller and the central roller 210 when the rubber covered roller is pressed with the steel central roller 210, so that the stress of the base material in the width direction is uniform, and the transfer effect of dye is better when the dye is transferred from the surface of the central roller 210.
The cylinder in the rotary screen printing assembly is a nickel plating cylinder, the thickness of the cylinder is very thin, the cylinder has certain elasticity, deformation between the cylinder and the central roller 210 can be eliminated, and the stress of the base material in the width direction is uniform, so that the transfer effect of dye when transferred from the surface of the central roller 210 is better, and the rotary screen printing assembly can be used for directly printing on the surface of the central roller 210.
After the central drum 210 is heated, since the surface of the central drum 210 has no coating layer, heat is more efficiently transferred from the surface of the central drum 210 to the dye or cloth on the surface of the central drum 210, so that efficient heating can be performed. Since the diameter of the central drum 210 cannot be infinitely large, the heat transfer efficiency of the central drum 210 directly affects the production efficiency of the apparatus, the satellite type double-sided printing machine of the present utility model preferably uses a stainless steel or chromed steel drum as the surface of the central drum 210, and performs sand blast, corrosion or plasma treatment on the stainless steel or chromed surface, and simultaneously, the first printing assembly 220 and the second printing assembly 230 directly print the dye on the surface of the central drum 210 or the surface of the substrate by using a rotary printing assembly transfer printing or rotary screen printing assembly.
In one embodiment, the first printing component 220 and/or the second printing component 230 are gravure printing components, each of the first knife rest and the second knife rest is respectively disposed in front of the corresponding first plate roller 221 and the second plate roller 231, the knife edge of each doctor blade is disposed in an abutting manner with an adjustable gap with the corresponding plate roller, and along with the operation of each plate roller, each doctor blade scrapes redundant working fluid on the surface of the corresponding plate roller;
The central roller 210 is a roller with an elastic glue layer on the surface, the first printing component advancing and retreating devices and the second printing component advancing and retreating devices press the corresponding first plate roller 221 and second plate roller 231 on the surface of the central roller 210, and preset patterns on the surfaces of the first plate roller 221 and the second plate roller 231 are printed on the central roller 210 or a substrate on the surface of the central roller 210.
The substrate is input from the substrate inlet, the front surface of the substrate is directly printed with a preset pattern by the first printing device, the back surface of the substrate is transferred with the pattern printed on the surface of the central roller 210 in advance by the second printing device from the surface of the central roller 210, and finally the substrate is output from the substrate outlet, so that double-sided printing is completed.
In one application scenario, the first blade device 222 and/or the second blade device 232 are closed type blades or flat type blade devices.
In one embodiment, each plate roller is a gravure plate roller, each gravure plate roller is correspondingly provided with a closed scraper, the closed scraper is provided with a front scraper blade and a rear scraper blade, one scraper blade is selected as a scraper according to the needs, and the other scraper blade is selected as a scraper blade.
In one embodiment, each of the first tool rest and the second tool rest is rotatably connected with the frame through a rotating device, the rotating device comprises a worm wheel and a worm which are arranged in a matched mode, the worm is connected with the frame, and the worm wheel is connected with a connecting piece (optional rotating shaft) of the tool rest. The rotation of the worm wheel drives the knife rest and the doctor blade to rotate, and the gap and the pressure between the doctor blade and the corresponding plate roller are adjusted.
Further, the positions of the connecting pieces (optional rotating shafts) of the knife rest and the corresponding knife rest are adjustably arranged, and the angles and the distances between the corresponding doctor blades and the corresponding gravure printing rollers can be adjusted by adjusting the positions of the connecting pieces (optional rotating shafts) of the knife rest and the corresponding knife rest so as to meet the requirements of the gravure printing rollers with different diameters.
Still further, the first knife rest, the second knife rest and the frame are all provided with the left and right swinging means between, the one end of left and right swinging means with corresponding first knife rest or second knife rest connecting piece (optional pivot) is connected, the other end with the frame is connected. The left-right swinging device drives the corresponding knife rest and the doctor blade to do left-right reciprocating motion, and the doctor blade can remove impurities carried on the surface of the corresponding gravure roller in the reciprocating motion process.
In one embodiment, the horizontal swinging device comprises a swinging power device and a sliding device, the sliding device comprises a sliding rail (or a sliding rod), a sliding block (or a linear bearing or a sliding sleeve), the sliding rail (or the sliding rod) is connected with a corresponding knife rest, the sliding block (or the sliding sleeve or the linear bearing) is connected with the frame, one end of the swinging power device is connected with the frame, and the other end of the swinging power device is connected with the corresponding sliding rail (or the sliding rod) to drive the corresponding knife rest and the doctor blade to slide horizontally.
In one embodiment, the side wall of the rack is provided with an eccentric wheel or a cam, the connecting piece of the tool rest is a rotating shaft, the rotating shaft is simultaneously the sliding rod, the side wall of the rack is provided with a sliding sleeve, the rotating shaft penetrates through the sliding sleeve to be connected with the corresponding eccentric wheel or cam, and the eccentric wheel or cam drives the rotating shaft to swing left and right so as to drive the corresponding scraper blade to swing left and right. The swing power device is a cylinder, a hydraulic cylinder, a speed reducer and other devices, preferably the speed reducer, the input shaft of the speed reducer is in transmission connection with the power device, the output end of the speed reducer is connected with an eccentric wheel or a cam, a corresponding tool rest connecting piece (rotating shaft) is connected with a stop block matched with the eccentric wheel, and the stop block swings left and right correspondingly through the rotation of the eccentric wheel, so that a corresponding tool rest and a doctor blade are driven to swing left and right.
In one embodiment, the plate roller and the plate roller are both rotationally fixed on the frame, the first press roller and the second press roller are both arranged in a manner of being capable of being pressed and rolled with respect to the plate roller and the plate roller respectively by adopting a lever type principle, and an included angle (acute angle) between a connecting line of the center of each plate roller and the center of the corresponding press roller and the vertical direction is 20-45 degrees, preferably 30 degrees; the angle (acute angle) between the tangent of each plate roller at the edge of the corresponding doctor blade and the doctor blade is between 10 and 60 degrees, preferably between 20 and 30 degrees.
In one embodiment, the first printing component 220 and the second printing component 230 are gravure printing components, each scraper device is a closed scraper, each closed scraper is respectively arranged in front of or above the corresponding first plate roller and second plate roller, each closed scraper comprises a knife rest and a scraper blade which are integrally arranged, the scraper blade and the scraper blade are connected and arranged at the front end and the rear end of the corresponding knife rest, the knife edge is matched with the outer circular surface of the corresponding plate roller, end sealing plates are further arranged at the two ends of each plate roller and the corresponding knife rest and scraper blade and the scraper blade, a closed inner cavity is formed between each plate roller and the corresponding knife rest and scraper blade, and between the end sealing plates, the working fluid is input into the inner cavity through a pump and a pipeline, part of the surface of the plate roller is contacted with the working fluid in the inner cavity, and the scraper blade or the scraper blade operates along with the plate roller, and redundant working fluid on the surface of the plate roller is scraped;
Referring to fig. 6, a gravure printing assembly and a closed doctor may be used in the auxiliary agent applying device, a first air bag device is disposed between each blade holder and the frame, the first air bag device includes a first air bag 544 and a first air bag fixing device 5441, the first air bag 544 is disposed between the first air bag fixing device 5441 and the corresponding blade holder, the first air bag 544 presses the corresponding doctor blade to the corresponding plate roller through the corresponding blade holder, and the first air bag 544 is one or more;
In one embodiment, the number of doctor blades is two, namely, a gravure doctor blade 5433 and a gravure doctor blade 5431, the two blades are respectively arranged at the front end and the rear end of the tool rest, the gravure doctor blade 5431 is used for removing redundant working solution on the surface of the plate roller to obtain uniform working solution, the gravure doctor blade 5433 is used for scraping impurities on the surface of the plate roller, and meanwhile, the arrangement of the two blades is also used for effectively sealing a storage area, so that the working solution is not easy to volatilize. In operation, if blade damage is encountered and it is desired to replace the blade as soon as possible, it is preferable that both blades be of a quick-change design.
In one embodiment, the first embossing assembly 220 and/or the second embossing assembly 230 are gravure embossing assemblies, the first doctor device 222 and the second doctor device 232 are press roller devices, each press roller device comprises a press roller and a pressure (gap) adjusting device, the two press rollers are respectively and adjustably arranged in front of the corresponding first plate roller and the corresponding second plate roller in a gap (pressure) adjusting manner, the surfaces of the press rollers are coated with elastic materials, the outer circumferential surfaces of the press rollers are equal to the edges of doctor blades, end sealing plates are arranged at two ends of each press roller corresponding to the plate rollers, and a storage area for working fluid is formed among each end sealing plate, the press roller and the corresponding plate roller. Along with the operation of each plate roller, the compression roller extrudes redundant working solution on the surface of the corresponding plate roller, and only the working solution on the concave part of the surface of the plate roller is left;
In another embodiment of the present utility model, the scraper device assembly further includes a first left baffle and a first right baffle, where the first left baffle and the first right baffle are respectively disposed at two ends of the plate roller and the scraper blade in a matching manner, and the first left baffle and the first right baffle form a liquid storage area of the working liquid with the plate roller and the scraper blade.
In one embodiment, the first printing component 220 and/or the second printing component 230 are/is a rotogravure printing component, the gravure roller is pressed against the corresponding transfer roller, the residual working fluid after the gravure roller is scraped off by the corresponding scraper adheres to the surface of the transfer roller, each roller, the corresponding transfer roller and the central roller 210 are sequentially pressed against each other, and the working fluid is transferred to the surface of the central roller 210 or the substrate by the transfer roller.
In one embodiment, the first printing component 220 and/or the second printing component 230 are rotary screen printing components, and each rotary screen printing component at least comprises a corresponding cross beam, a register device connected with the cross beam, a rotary screen roller, a rotary screen scraper device, a rotary screen printing component lifting device, and a rotary screen feeding device.
The cylinder mould feeding device at least comprises a cylinder mould feeding pump and a pipeline.
The rotary screen scraper device at least comprises a rotary screen knife rest, a rotary screen scraper blade connected with the rotary screen knife rest and a rotary screen scraper advancing and retreating adjusting device.
The rotary screen printing roller is rotationally connected with the cross beam through a choke plug arranged on the end face of the rotary screen printing roller, one end of the rotary screen printing component lifting device is connected with the frame, the other end of the rotary screen printing component lifting device is connected with the cross beam or a first mounting seat arranged at the end of the cross beam, and the rotary screen printing component lifting device drives the cross beam, the rotary screen printing roller connected with the cross beam, the rotary screen scraper device and the central roller 210 are arranged in a distance-adjustable manner.
The running directions of the cylinder plates are the same, the running directions of the cylinder plates are opposite to the running directions of the corresponding central roller 210, the cylinder plate rollers are pressed on the outer circle of the corresponding central roller 210 in a clutchable mode by the cylinder printing component lifting device, the working face of the cylinder plate rollers and the working face of the corresponding central roller 210 are respectively contacted with the front face and the back face of cloth, and the residual dye or auxiliary agent on the surface of the cylinder plate rollers is directly stamped on the surface of a base material by the pressure of the cylinder printing component lifting device or is transferred on the surface of the base material by the central roller 210.
In one embodiment, the first plate roller 221 and the second plate roller 231 are full-screen rotary screen printing plate rollers, full-screen rotary screen printing is performed on the substrate, the rotary screen feeding device is internally provided with liquid disperse dyes, each printing component continuously and repeatedly applies the disperse dyes to the surface of the polyester fabric, and after low-temperature drying and high-temperature fixation, the disperse dyes are combined with the polyester fabric to complete the front and back dyeing operation.
The dye-printing machine further comprises a seventh press roll device, wherein the seventh press roll device at least comprises a seventh press roll and a seventh press roll device, the seventh press roll device is used for pressing and setting the rear of each cylinder screen roll in a clutching way, and the dye applied to the surface of the cloth by the corresponding cylinder screen roll is pressed and set in a tissue structure gap of the cloth through the pressing of the seventh press roll device, so that the dye-printing machine can realize the dye-printing.
Principle and beneficial effect: because the roller wall of cylinder roller is very thin, can not bear too big pressure, cylinder roller with the pressure when center cylinder 210 is pressed is limited, cylinder roller with the dyestuff that center cylinder 210 applyed the cloth just floats on the surface of cloth, through the pressfitting once more of seventh compression roller, the dyestuff can permeate the organizational structure clearance inside of entering cloth, realizes the through-dyeing, has overcome and only can print on the surface when adopting traditional cylinder printing machine to carry out full version dyeing, is difficult to realize the problem of through-dyeing.
Since the plate roller of the gravure direct printing device is a steel roller, the surface of the plate roller is not elastic, the central roller 210 of the gravure printing machine is a rubber coating roller, namely, the surface of the steel roller is coated with rubber or silica gel, so that the hard collision and the hard damage of the plate roller can be avoided when the two steel rollers are pressed, uniform printing is not easy to realize, and meanwhile, the heat transfer effect of the rubber coating roller is poor, and the plate roller is not suitable for heating; the gravure rotary printing machine is provided with an encapsulated transfer roll between the steel plate making roll and the central cylinder 210, so the central cylinder 210 may be a steel roll, but the apparatus structure is complicated, and the transfer effect of rotary printing is inferior to direct printing due to the incomplete transfer.
In this embodiment, the cylinder mould roller is a nickel-plated cylinder mould, and the cylinder mould is thin and has a certain elasticity, so that the surface of the central cylinder 210 may be a steel cylinder, after the central cylinder 210 is heated, heat is efficiently transferred from the surface of the central cylinder 210 to the cloth attached to the surface of the central cylinder 210, and further the cloth and the dye on the surface of the central cylinder 210 may be efficiently heated.
In one embodiment, the rotary screen printing assembly lifting device comprises a first connecting piece connected with the cross beam, the cross beam is fixed on the first connecting piece through a first mounting seat, one end of the first connecting piece is rotationally connected with the frame, the other end of the first connecting piece is connected with a corresponding pressure device, and preferably, the third pressure device and the fourth pressure device are cylinder devices.
The cylinder doctor advancing and retreating adjusting device at least comprises a second mounting seat, a cylinder doctor advancing and retreating limiting device and a pneumatic cylinder, wherein the second mounting seat is arranged on the cross beam, one end of the pneumatic cylinder is connected with the second mounting seat, the other end of the pneumatic cylinder is connected with the end part of the cylinder doctor, the cylinder doctor advancing and retreating limiting device is used for limiting and adjusting the pneumatic cylinder, the cylinder doctor blade is connected with the cylinder doctor, the cylinder doctor blade is a special doctor blade or a magnetic rod of a cylinder printing machine, the cylinder doctor blade penetrates through the cylinder doctor roll, the edge of the cylinder doctor blade is matched with the inner circular surface of the cylinder roller, the stroke of the pneumatic cylinder can be adjusted by adjusting the doctor advancing and retreating limiting device, and the position of the cylinder doctor blade is adjusted, so that the degree of pressing the edge of the cylinder doctor blade and the inner circular surface of the cylinder roller is adjusted.
The rotary screen feeding device conveys working fluid to the space between the inner circular surface of the rotary screen roller and the scraping blade through a rotary screen feeding pump and a pipeline, and the rotary screen scraping blade scrapes redundant working fluid on the inner surface of the rotary screen roller along with the operation of the rotary screen roller, and extrudes the working fluid in the rotary screen printing roller from meshes of a rotary screen to the outer surface of the rotary screen printing roller.
In one embodiment, the first printing unit 220 is a rotary screen printing unit, each rotary screen printing unit lifting device can press the rotary screen roller on the outer circle of the corresponding central roller 210 in a clutchable manner,
The second printing assembly 230 is a gravure rotary printing assembly, the second printing roller 231 is a gravure roller, the second scraper device 232 is a closed scraper device, each closed scraper device is respectively arranged beside the corresponding gravure roller, each closed scraper device comprises a second knife rest and a second scraper blade which are integrally arranged, the second scraper blade and the second scraper blade are connected and arranged at the front end and the rear end of the corresponding second knife rest, a knife edge is matched with the outer circular surface of the corresponding gravure roller, end sealing plates are arranged at the two ends of each gravure roller and the corresponding second knife rest and the corresponding second scraper blade, a closed inner cavity is formed between each gravure roller and the corresponding second knife rest and the corresponding second scraper blade and the two ends of the second scraper blade, working fluid is input into the inner cavity through a gravure pump and a pipeline, part of the surface of the gravure roller is contacted with working fluid in the inner cavity, and the surplus working fluid is scraped off by the second scraper blade or the second scraper blade along with the operation of the gravure roller;
Each gravure roller and the corresponding second transfer roller are in press fit arrangement, the residual working fluid after the gravure roller is scraped by the corresponding second doctor blade is adhered to the surface of the second transfer roller, each gravure roller, the corresponding second transfer roller and the central cylinder 210 are in press fit arrangement in sequence, and the working fluid is transferred to the surface of the central cylinder 210 by the second transfer roller. Cloth enters the substrate inlet from the substrate sending device 100, sequentially passes between each cylinder screen roller of the first printing assembly 220 and the central roller 210, the front surface is directly printed with a preset pattern by the cylinder screen roller, and simultaneously, the pattern transferred to the surface of the central roller 210 by the second transfer roller is transferred to the back surface of the substrate.
Each of the first printing units and each of the second printing units 230 may be directly gravure-printed or rotary-screen-printed, or a combination of printing methods.
For the manner of directly printing with the intaglio plate, an elastic glue layer is required to be arranged on the surface of the central roller 210, as the intaglio plate is a steel roller or a ceramic layer is arranged on the surface of the steel roller, the surface hardness is higher, if the central roller 210 is a stainless steel or other low-elasticity surface, no protection of the elastic glue layer exists, when the intaglio plate collides with the central roller 210, the two steel rollers are hard boldly confront or challenge a powerful opponent to easily cause damage to the plate roller or the central roller 210, and meanwhile, because of no elasticity, deformation generated during processing, assembly or operation cannot be compensated, gaps exist between the plate rollers and the central roller 210, so that the stress of a base material in the width direction is uneven, and the transfer effect is poor.
When the rotary printing mode is adopted, the transfer roller in the rotary printing component is a rubber covered roller, the elasticity of the rubber covered roller can eliminate deformation among the plate roller, the transfer roller and the central roller 210 when the rubber covered roller is pressed with the central roller 210, so that the stress of the base material in the width direction is uniform, the transfer effect of dye is better when the dye is transferred from the surface of the central roller 210, and when the rotary printing component is adopted, the central roller 210 can adopt a central roller 210 with stainless steel or chrome plating surface or the central roller 210 with an elastic layer on the surface.
When the rotary screen printing mode is adopted, the plate roller in the rotary screen printing component is a nickel plating rotary screen, the thickness of the rotary screen is very thin, the rotary screen printing component has certain elasticity, deformation between the rotary screen plate roller and the central roller 210 can be eliminated, and the stress of a base material in the width direction is uniform, so that the transfer effect of dye when the dye is transferred from the surface of the central roller 210 is better, and when the rotary screen printing component is adopted, the central roller 210 can adopt a central roller 210 with stainless steel or chrome plating surface or the central roller 210 with an elastic layer on the surface.
Since the diameter of the central drum 210 cannot be made infinitely large, the fixing and fixing effect is enhanced.
In one embodiment, a second heating device 400 is further disposed between the rear side of the satellite type double-sided printing unit 200 and the finished product collecting device 300, the second heating device 400 is any one of a heating roller assembly, a tentering setting machine and a steaming oven, one or more of electric heating, steam heating and heat conducting oil heating can be adopted to heat, fix colors and set the front and back sides of the substrate output from the satellite type double-sided printing unit 200, and the temperature of the second heating device 400 is gradually increased from front to back.
In one embodiment, the first plate roller 221 and the second plate roller 231 sequentially apply disperse dyes to the front and back surfaces of the cloth, and the disperse dyes are heated and dried by the third heating device and the fourth heating device 240 at the position of the satellite type double-sided printing unit 200, but the disperse dyes need to be heated for about 30 seconds at 180-200 ℃ to be effectively fixed, and the heating time is obviously insufficient due to the limitation of the diameter of the central roller 210, and the second heating device 400 is further arranged behind the satellite type double-sided printing unit 200 and between the finished product collecting devices 300, so that the cloth is subjected to long-time high-temperature fixation and shaping treatment.
Further, one or more of a substrate sending device 100, an on-line pretreatment device (oil removing and desizing device), a plasma treatment device, a corona treatment device and the like are arranged in front of the printing assembly, a post-treatment device and a finished product collecting device 300 are also arranged behind the last group of heating devices, and auxiliary devices such as a tension detection and control device, an unfolding device, an opposite side/centering device and the like are also arranged among the devices, wherein the functional treatment devices comprise a water washing treatment device, a hand feeling treatment device, a mildew prevention device and the like.
In one embodiment, one or more ironing wheels are further arranged in front of the printing assembly, and one or more ironing wheels are sequentially arranged to perform ironing and shaping operation on the cloth before entering the rolling device.
The system also comprises a register device, wherein the register device is a color detection control system or a cross cursor register system, and the color detection control system comprises a spectrophotometer, a data processor, a data memory and a batching control system; the spectrophotometer, the data memory and the batching control system are all electrically connected with the data processor. The color detection control system transmits the detected color signals to the batching and feeding systems, so that automatic control of color adjustment is realized.
In one embodiment, the printing assembly further comprises a batching and feeding system, wherein the batching and feeding system can be independently configured or shared, and the feeding system comprises at least one raw material barrel, a pipeline and a pump for connecting the raw material barrel and the trough or/and the barrel, a pipeline and a pump for connecting the raw material barrel and the printing device, and a pipeline and a pump for connecting the trough and the barrel. Further, the feeding system comprises at least four raw material barrels, and at least four pipelines and pumps for connecting the raw material barrels and the material barrels; the dye liquor stirring device is connected with a driving device which is a pneumatic motor or a hydraulic motor or a motor.
In one embodiment, the utility model can realize direct printing or dyeing of both sides and single side.
In this embodiment, the substrate outlet is only required to be disposed at the rear of any one of the second printing assemblies 230, and the fabric enters from the substrate sending device 100 between each of the first printing assemblies 220 and each of the second printing assemblies 230 and the central roller 210 in sequence, each of the first printing assemblies 220 and each of the second printing assemblies 230 directly prints a preset pattern on the front surface of the substrate, and then enters the finished product collecting device 300 to collect as a finished product of direct printing or dyeing.
Referring to fig. 3-5, in one embodiment, the central roller 210 is rotatably disposed on the frame through bearings 2121 on the main shafts 212 at both ends, the third heating device and/or the second heating device 400 heat by using heat conducting oil or steam, the main shaft 212 of the central roller 210 or the heating roller is a hollow main shaft, the hollow main shaft is communicated with the inner cavity of the central roller 210 or the heating roller, the end of the main shaft 212 is connected with a rotary joint 213, and is communicated with an external heat conducting oil or steam device through the rotary joint 213 and a pipeline, so as to heat the surface of the central roller 210 or the heating roller. The electric first control valve group 214 and the electric second control valve group 215 are connected to the pipeline, the first control valve group 214 comprises a left inlet valve 2141 and a left outlet valve 2142, the second control valve group 215 comprises a right inlet valve 2151 and a right outlet valve 2152, and the control circuits of the electric valves are provided with time relays, and the closing or opening switching of the valves is controlled through the time relays and the control circuits, or the switching is controlled through a program. The central drum 210 intermittently changes the flow direction of the heat transfer oil or steam through the valves and the control system thereof, reducing the temperature difference between the left, middle and right of the central drum 210. The heating device is one or more of electrothermal tube heating, electromagnetic heating, steam heating or conduction oil heating.
Further, the central drum 210 has a double-layer structure, and the heat transfer oil is introduced into the interlayer 217 between the inner container 216 and the outer wall of the central drum 210, so that the amount of the heat transfer oil can be reduced.
Still further, an electrothermal tube 218 is further disposed at the interlayer 217, the electrothermal tube 218 heats the heat-conducting oil in the interlayer 217, one of the electrothermal tubes 218 is still capable of heating the central drum 210 when no heat-conducting oil or steam is supplied, and the other is capable of compensating for the defect due to the temperature difference between the left, middle and right of the central drum 210 when the heat-conducting oil or steam is running from left to right, and the electrothermal tube 218 is capable of being used for auxiliary heating when the temperature of the heat-conducting oil or steam is insufficient, and the fourth electrothermal tube 218 heats the heat-conducting oil in the interlayer 217, and the heat-conducting oil heats the roller surface of the central drum 210, so that the roller surface temperature is more uniform.
Further, since the conventional central drum 210 is heated by using the heat transfer oil or steam, the heat transfer oil or steam can only be discharged from the left side from the right side, or vice versa, and the temperature of the left side of the central drum 210 is higher than the temperature of the right side, resulting in a large temperature difference between the left side and the right side.
In the printing and dyeing process, some dyes are very sensitive to temperature, the temperature difference of the central roller 210 is too large, so that the left, middle and right colors are uneven, in order to make the left, middle and right temperatures of the central roller 210 more uniform, the central roller 210 is arranged in a way that the flow direction of heat conducting oil or steam can be intermittently changed, namely, one end time is left in and right out, after the set time, the temperature is automatically switched from right in to left out, for example, the temperature is first left in and right out, three minutes later is switched from right in and left out, and then the temperature is operated for three minutes, so that the temperature difference between the left, middle and right of the central roller 210 is obviously reduced, and the heated substrate is uniformly heated in the left, middle and right directions.
When left in and right out are desired, left in valve 2141 and right out valve 2152 are opened, left out valve 2142 and right in valve 2151 are closed, and when right in and left out are desired, left in valve 2141 and right out valve 2152 are closed, left out valve 2142 and right in valve 2151 are opened.
In one embodiment, a register control device is further disposed between two adjacent register rollers, the register control device includes a register detection device 270 and a register adjustment device, each register detection device 270 is disposed at the rear of the corresponding printed component and faces the working surface of the central roller 210, and the register detection device 270 is used for electrically controlling the register adjustment device to adjust the rotation speed of the corresponding register roller, so as to realize register.
In one embodiment, the plate rollers and the central roller 210 are driven by gears, so that the accuracy of the driving is ensured.
In another embodiment, each of the plate rollers and the central cylinder 210 is provided with an independent power device, and the rotation speed between each of the plate rollers and the central cylinder 210 is automatically controlled by a plate alignment detecting and controlling device.
Of course, the plate can be further aligned by moving the plate roller back and forth/left and right in a conventional plate alignment manner, and the central drum 210 is further provided with a central drum cleaning device including, but not limited to, a cleaning water tank, a brush cleaning device, a scraper knife or scraper cleaning device, and a blowing type cleaning device. The central drum cleaning device is disposed at the rear of the substrate outlet, and performs cleaning operation on the working surface of the central drum 210.
In one embodiment, the front part of the process flow of the center roller 210 type double-sided register printing is provided with a substrate sending device 100, a developing device, a substrate opposite side or centering device, a plasma processing device, an ironing wheel group and other functional devices, and the rear part is also provided with a cooling wheel group, a winding device and other functional devices.
The utility model can be used for realizing a double-sided printing method, and the specific flow is as follows:
Step 1: continuously printing a plurality of patterns on the back surface on the surface of the central roller 210 in advance;
step 2: directly and continuously printing a plurality of preset front patterns on the base material, and simultaneously transferring the plurality of back patterns which are printed on the surface of the central roller 210 in advance to the base material;
Step 3: and (5) carrying out fixation treatment on the printed base material.
Further, an auxiliary agent application step is carried out before the step 1, and an auxiliary agent is applied to the base material;
Step 1: applying an adjuvant to the substrate;
Step 2: continuously printing a plurality of patterns on the back surface on the surface of the central roller 210 in advance;
Step 3: directly and continuously printing a plurality of preset front patterns on the base material with the auxiliary agent applied, and simultaneously transferring the plurality of back patterns printed on the surface of the central roller 210 to the base material;
Step 4: and (5) carrying out fixation treatment on the printed base material.
In the method, the dye on the front and the back is applied and dried simultaneously, compared with the traditional gravure or cylinder printing, the working link is reduced, the deformation of the base material caused by repeated stretching in operation is reduced, the energy consumption and the cost are saved, the single-sided or double-sided single-color and multi-color printing can be carried out on the base material, the transfer printing can be realized, the dyeing processing with low liquid carrying amount can be realized, and the application range is wide.
The foregoing description is only of the preferred embodiments of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structural changes made by the description of the present utility model and the accompanying drawings or direct/indirect application in other related technical fields are included in the scope of the utility model.

Claims (10)

1. A satellite type double-sided printing machine, characterized in that the satellite type double-sided printing machine comprises: the device comprises a frame, a substrate sending device, a satellite double-sided printing unit, a finished product collecting device and a power device;
The satellite type double-sided printing unit at least comprises a central roller, a first printing unit and a second printing unit, wherein the central roller is rotatably arranged on a rack through bearings on main shafts at two ends, the first printing unit comprises a plurality of first printing components, and the second printing unit comprises a plurality of second printing components;
Each first printing assembly at least comprises a first plate roller and a first scraper device, and each first scraper device at least comprises a corresponding first knife rest and a first scraper blade; each second printing assembly at least comprises a second plate roller and a second scraper device, and each second scraper device at least comprises a corresponding second knife rest and a second scraper blade;
A substrate inlet is arranged between the first printing component and the last second printing component, and a substrate outlet is arranged between the last first printing component and the first second printing component; each second printing component is pressed and combined with the central roller by an adjustable distance; the second plate roller is used for imprinting or transferring a preset pattern on the surface of the central roller;
Each first printing component is pressed and combined with the central roller by an adjustable distance; the first printing roller is used for pressing and transferring the pattern pre-printed on the surface of the central roller by the second printing component to the back surface of the base material, and pressing or transferring the pattern pre-set on the first printing roller to the front surface of the base material.
2. The satellite double-sided printing machine according to claim 1, further comprising a third press roller device and/or a fourth press roller device, wherein the third press roller device at least comprises a third press roller and a third press device, the third press roller is arranged at the inlet of the central roller in a way of being capable of being pressed and pressed by the third press device, is arranged in front of a first printing roller, and presses cloth on the outer circular surface of the central roller by pressing of the third press roller;
The fourth press roll device at least comprises a fourth press roll and a fourth press roll device, the fourth press roll is arranged at the outlet of the central roller in a clutching mode through the fourth press roll device, and is arranged behind the last first plate roll, and cloth is pressed on the outer circular surface of the central roller through the pressing of the fourth press roll device;
The third pressure device and the fourth pressure device are any one of a pneumatic device, a hydraulic device or a worm wheel/worm device.
3. The satellite type duplex printing machine of claim 1 further comprising an aid applicator including a frame, a third printing assembly, and a power unit; the third embossing assembly is a padding assembly or a spraying assembly or an embossing assembly, and the auxiliary agent applying device applies auxiliary agent to the substrate before entering the central roller.
4. A satellite type double-sided printing machine according to claim 3, wherein the third printing assembly comprises a rotary screen printing assembly and a gravure printing assembly;
The rotary screen printing assembly is arranged above the gravure printing assembly;
the rotary screen printing assembly at least comprises a cross beam, a rotary screen roller, a rotary screen scraper device, a rotary screen feeding device and a rotary screen printing assembly lifting device;
the cylinder feeding device at least comprises a cylinder feeding pump and a pipeline;
The cylinder scraper device at least comprises a cylinder knife rest, a cylinder scraper blade and a cylinder scraper advancing and retreating adjusting device;
The rotary screen roller is rotationally connected with the cross beam through a choke plug arranged on the end face of the rotary screen roller, one end of the rotary screen printing component lifting device is connected with the frame, and the other end of the rotary screen printing component lifting device is connected with the cross beam;
One end of the cylinder mould scraper advancing and retreating adjusting device is connected with the cross beam, the other end of the cylinder mould scraper advancing and retreating adjusting device is connected with the cylinder mould knife rest, the cylinder mould scraper blade is a special scraper blade or a magnetic rod of a cylinder mould printing machine, the cylinder mould scraper blade is arranged inside a cylinder mould roller, the edge of the cylinder mould scraper blade is matched with the inner circular surface of the cylinder mould roller,
The cylinder feeding device conveys working fluid to a position between the inner circular surface of the cylinder roller and the scraping blade through a cylinder feeding pump and a pipeline, and the cylinder scraping blade scrapes redundant working fluid on the inner surface of the cylinder roller and extrudes the working fluid in the cylinder roller from meshes of a cylinder to the outer surface of the cylinder roller along with the operation of the cylinder roller;
The gravure printing assembly at least comprises a gravure groove, a gravure roller, a gravure scraper device matched with the gravure roller and a gravure feeding assembly;
The gravure groove is arranged below the gravure roller or at the circumferential position, and a part of roller body of the gravure roller is immersed in working solution in the gravure groove;
The gravure scraper device at least comprises a gravure knife rest, a gravure scraper blade and a gravure scraper advancing and retreating adjusting device, wherein the gravure scraper advancing and retreating adjusting device is fixed on the frame, the gravure scraper advancing and retreating adjusting device is connected with the gravure knife rest, the gravure scraper blade is connected with the gravure knife rest, and the knife edge of the gravure scraper blade is adjustably matched with the roller surface of the gravure roller and scrapes redundant working liquid on the surface of the gravure roller;
the circular screen roller and the intaglio roller are in gear transmission, the circular screen printing component lifting device can press the circular screen roller above the intaglio roller in a clutchable way, the circular screen roller and the intaglio roller are mutually opposite press rollers, the working face of the cylinder plate roller and the working face of the gravure plate roller are respectively contacted with the front face and the back face of the cloth, and are used for imprinting the residual auxiliary agents on the surfaces of the cylinder plate roller and the gravure plate roller on the surfaces of the cloth.
5. A satellite duplex printing machine as in claim 3 wherein the third printing assembly includes a fifth printing device and a sixth printing device;
the fifth printing device at least comprises a fifth edition roller, a fifth compression roller and a fifth scraper component, wherein the fifth edition roller and the fifth compression roller are mutually pressed and arranged, and the fifth scraper component is matched with the fifth edition roller;
The fifth scraper component at least comprises a fifth knife rest, a fifth scraper blade and a fifth advancing and retreating adjusting device, wherein the fifth advancing and retreating adjusting device is fixed on the frame and is connected with the fifth knife rest;
the sixth printing device at least comprises a sixth edition roller, a sixth compression roller and a sixth scraper component, wherein the sixth edition roller and the sixth compression roller are mutually pressed and arranged, and the sixth scraper component is matched with the sixth edition roller;
The sixth scraper component at least comprises a sixth knife rest, a sixth scraper blade and a sixth advance and retreat adjusting device, wherein the sixth advance and retreat adjusting device is fixed on the frame and is connected with the sixth knife rest;
the working surfaces of the fifth edition roller and the sixth edition roller are respectively contacted with the front surface and the back surface of the cloth;
The fifth press roller and the sixth press roller are elastic rubber covered rollers, and are rotatably connected with the frame through rotatable swing arms arranged at two ends of the fifth press roller and the sixth press roller, and are respectively in clutch pressing arrangement with the fifth plate roller and the sixth plate roller;
The pivot points of the force arms of the fifth compression roller and the sixth compression roller and the axes of the two compression rollers are necessarily on the same plane;
In the working state, the outer circles of the fifth edition roller, the fifth compression roller, the sixth compression roller and the sixth edition roller are sequentially tangent, and the fifth compression roller and the sixth compression roller are in non-pressing arrangement; namely: the fifth press roll is arranged tangentially to the sixth press roll but is arranged non-press-fit.
6. The satellite type double-sided printing machine according to claim 1, wherein the first printing component and/or the second printing component are/is gravure printing components, the first knife rest and the second knife rest are respectively arranged in front of the corresponding first plate roller and second plate roller, the knife edge of the scraping blade is in adjustable gap or pressure abutting arrangement with the corresponding plate roller, and each scraping blade is used for scraping redundant working fluid on the surface of the corresponding plate roller.
7. The satellite double-sided printing machine according to claim 1, wherein the first printing component and/or the second printing component are/is a gravure rotary printing component, a gravure roller and a corresponding transfer roller are in press fit arrangement, the residual working fluid after the gravure roller is scraped off by the corresponding scraper is adhered to the surface of the transfer roller, each gravure roller, the corresponding transfer roller and the central roller are in press fit arrangement in sequence, and the working fluid is transferred to the surface of the central roller or the substrate by the transfer roller.
8. The satellite type double-sided printing machine according to claim 1, wherein the first printing component and/or the second printing component are rotary screen printing components, and each rotary screen printing component at least comprises a corresponding cross beam, a register device connected with the cross beam, a rotary screen roller, a rotary screen scraper device, a rotary screen printing component lifting device and a rotary screen feeding device;
the cylinder feeding device at least comprises a cylinder feeding pump and a pipeline;
The rotary screen scraper device at least comprises a rotary screen knife rest, a rotary screen scraper blade connected with the rotary screen knife rest and a rotary screen scraper advancing and retreating adjusting device;
The rotary screen printing roller is rotationally connected with the cross beam through a choke plug arranged on the end face of the rotary screen printing roller, one end of the rotary screen printing component lifting device is connected with the frame, the other end of the rotary screen printing component lifting device is connected with the cross beam or a first mounting seat arranged at the end part of the cross beam, and the rotary screen printing component lifting device drives the cross beam, the rotary screen printing roller connected with the cross beam, the rotary screen scraper device and the central roller to be arranged in a distance-adjustable manner;
The running directions of the rotary screen rollers are the same, the running directions of the rotary screen rollers and the corresponding central rollers are opposite, the rotary screen rollers are pressed on the outer circles of the corresponding central rollers in a clutchable mode by the rotary screen printing component lifting devices, the working surfaces of the rotary screen rollers and the working surfaces of the corresponding central rollers are respectively contacted with the front and back surfaces of cloth, and the residual dye or auxiliary agent on the surfaces of the rotary screen printing rollers are directly stamped on the surfaces of base materials by the pressure of the rotary screen printing component lifting devices or transferred to the surfaces of the base materials by the central rollers.
9. The satellite type double-sided printing machine according to any one of claims 3 to 5, wherein a second heating device is further arranged between the rear part of the satellite type double-sided printing machine set and the finished product collecting device, and the second heating device is any one of a heating roller assembly, a tentering setting machine and a steaming oven and is used for heating, fixing and setting the front and back surfaces of the base material again.
10. The satellite type double-sided printing machine according to claim 9, wherein a first heating device is further arranged behind the auxiliary agent applying device, the first heating device and/or the second heating device and/or the central roller are heated by heat conduction oil or steam, a main shaft of the central roller or the heating roller is a hollow main shaft, the hollow main shaft is communicated with an inner cavity of the central roller or the heating roller, and the end part of the main shaft is connected with a rotary joint and is communicated with an external heat conduction oil or steam device through the rotary joint and a pipeline to heat the surface of the central roller or the heating roller; the pipeline is connected with an electric left inlet valve, an electric left outlet valve, an electric right inlet valve and an electric right outlet valve, the control circuits of the electric valves are provided with time relays, and the closing or opening switching of the valves is controlled through the time relays and the control circuits or is controlled and switched through a program.
CN202323481192.6U 2023-12-19 2023-12-19 Satellite type double-sided printing machine Active CN221292591U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202323481192.6U CN221292591U (en) 2023-12-19 2023-12-19 Satellite type double-sided printing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323481192.6U CN221292591U (en) 2023-12-19 2023-12-19 Satellite type double-sided printing machine

Publications (1)

Publication Number Publication Date
CN221292591U true CN221292591U (en) 2024-07-09

Family

ID=91745038

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202323481192.6U Active CN221292591U (en) 2023-12-19 2023-12-19 Satellite type double-sided printing machine

Country Status (1)

Country Link
CN (1) CN221292591U (en)

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