CN221269905U

CN221269905U - Be applied to automatic unloading manipulator that goes up of gear grinding machine

Info

Publication number: CN221269905U
Application number: CN202322910935.0U
Authority: CN
Inventors: 杨钧评; 何宗宪
Original assignee: SHODA MOTOR COMPONENTS INDUSTRY (ZHEJIANG) CO LTD
Current assignee: SHODA MOTOR COMPONENTS INDUSTRY (ZHEJIANG) CO LTD
Filing date: 2023-10-30
Publication date: 2024-07-05
Anticipated expiration: 2033-10-30

Abstract

The utility model discloses an automatic feeding and discharging manipulator applied to a gear grinding machine, which relates to the technical field of gear grinding machines and solves the problem that a displacement adjustment and flexible and accurate clamping mode cannot be adopted for carrying out efficient feeding and discharging operation on parts. Through setting up adjusting part, carry out nimble and accurate last unloading to the part and handle, improve the last unloading efficiency of part, satisfy the single productivity of part, through setting up displacement subassembly, by long pinion rack, displacement sensor, slide rail, pulley, servo motor and the cooperation of gear, the last unloading stroke of extension part does benefit to the last unloading work of part far away, further improves the last unloading efficiency of part.

Description

Be applied to automatic unloading manipulator that goes up of gear grinding machine

Technical Field

The utility model relates to the technical field of gear grinding machines, in particular to an automatic feeding and discharging manipulator applied to a gear grinding machine.

Background

The gear grinding machine is a gear processing machine tool for processing cylindrical gears or processing tooth surfaces of cutting tools of certain gears (helical gears, bevel gears and the like) by using a grinding wheel as a grinding tool, and is mainly used for eliminating deformation after heat treatment and improving gear precision.

When the gear grinding machine processes the components, the components to be processed are required to be processed in a loading and unloading mode, and at present, most factories still adopt manual work to hoist the components into the processing position of the gear grinding machine by means of an electric hoist, and a displacement adjustment and flexible and accurate clamping mode cannot be adopted, so that the components are loaded and unloaded efficiently, the loading and unloading efficiency of the components is low, the single-shift processing yield of the components is reduced, and therefore, the automatic loading and unloading manipulator applied to the gear grinding machine is provided.

Disclosure of utility model

The utility model aims to provide an automatic feeding and discharging manipulator applied to a gear grinding machine, which solves the problem that the displacement adjustment and flexible and accurate clamping mode cannot be adopted in the prior art to carry out efficient feeding and discharging operation on parts.

In order to achieve the above purpose, the present utility model provides the following technical solutions: be applied to automatic unloading manipulator of going up of gear grinding machine, including ground rail, the top of ground rail is provided with the base, one side that ground rail was kept away from to the base is provided with the brace, one side fixedly connected with controller that the base was kept away from to the brace, the outside of controller is inlayed and is equipped with the display screen, one side that the controller is close to the display screen is provided with the button district, the opposite side that the base was kept away from to the brace articulates there is the big arm, one side that the big arm kept away from the brace articulates there is the forearm, one side that the big arm was kept away from to the forearm is provided with the support, one side that brace, big arm, forearm and support are in opposite directions is provided with adjusting part, one side that ground rail and base are in opposite directions is provided with the displacement subassembly that uses with the adjusting part cooperation.

Preferably, the adjusting component comprises a first rotating motor, the first rotating motor is fixed on one side opposite to the supporting table and the big arm, the first angle motor is fixedly connected with the other side opposite to the supporting table and the big arm, the second angle motor is fixedly connected with one side opposite to the big arm and the small arm, one side fixedly connected with of the small arm far away from the big arm and the second rotating motor of support fixed fit, the bottom fixedly connected with electric three-jaw clamp of support and all be provided with three-jaw clamp around the bottom of electric three-jaw clamp, one side fixedly connected with position sensor at support top, the opposite side fixedly connected with of support and the industrial camera of three-jaw clamp cooperation use.

Preferably, the displacement assembly comprises a long toothed plate, the long toothed plate is fixed at the opposite center of the ground rail, a displacement sensor is fixedly connected to one side of the top of the base, a sliding rail is arranged in an inner cavity of the ground rail, pulleys fixedly matched with the base are connected to the front side and the rear side of the inner cavity of the sliding rail in a rolling manner, a servo motor is fixedly connected to one side of the bottom of the base, and a gear meshed with the long toothed plate is fixedly connected to an output shaft of the servo motor.

Preferably, the three-jaw clamping arms are distributed in a triangular equidistant state along the central axis of the electric three-jaw clamp, and a clamping groove is formed in one side, far away from the electric three-jaw clamp, of the three-jaw clamping arms.

Preferably, the length of the long toothed plate is the same as that of the sliding rail, and the pulleys are symmetrically distributed along the central axis of the base.

Preferably, rubber blocks are fixedly connected to two sides of the ground rail, which are close to the sliding rail, and the rubber blocks are located on the outer sides of the pulleys.

Compared with the prior art, the utility model has the beneficial effects that:

According to the utility model, through arranging the adjusting component, the parts are flexibly and accurately loaded and unloaded by matching the first rotating motor, the first angle motor, the second rotating motor, the electric three-jaw clamp, the three-jaw clamp arm, the position sensor and the industrial camera, the loading and unloading efficiency of the parts is improved, the single-shift capacity of the parts is met, and through arranging the displacement component, the loading and unloading stroke of the parts is prolonged by matching the long toothed plate, the displacement sensor, the sliding rail, the pulley, the servo motor and the gear, the loading and unloading work of the parts at a distance is facilitated, and the loading and unloading efficiency of the parts is further improved.

Drawings

Fig. 1 is a schematic structural diagram of an automatic feeding and discharging manipulator applied to a gear grinding machine;

FIG. 2 is a bottom view of the structure of the stand according to the present utility model;

FIG. 3 is a bottom view of a base according to the present utility model;

Fig. 4 is a front view of the structure of the ground rail and the long toothed plate according to the present utility model.

In the figure: 1. a ground rail; 2. a base; 3. a supporting table; 4. a controller; 5. a large arm; 6. a forearm; 7. a support; 8. an adjustment assembly; 81. a first rotating electric machine; 82. a first angle motor; 83. a second angle motor; 84. a second rotating electric machine; 85. an electric three-jaw clamp; 86. three-jaw clamping arms; 87. a position sensor; 88. an industrial camera; 9. a displacement assembly; 91. an elongated toothed plate; 92. a displacement sensor; 93. a slide rail; 94. a pulley; 95. a servo motor; 96. a gear; 10. rubber blocks.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Example 1

Referring to fig. 1-4 for illustrating an embodiment 1, an automatic feeding and discharging manipulator for a gear grinding machine in the drawings comprises a ground rail 1, a base 2 is arranged at the top of the ground rail 1, a support 3 is arranged on one side of the base 2 far away from the ground rail 1, a controller 4 is fixedly connected to one side of the support 3 far away from the base 2, a display screen is embedded on the outer side of the controller 4, a key area is arranged on one side of the controller 4 close to the display screen, a big arm 5 is hinged to the other side of the support 3 far away from the base 2, a small arm 6 is hinged to one side of the big arm 5 far away from the support 3, a support 7 is arranged on one side of the small arm 6 far away from the big arm 5, an adjusting component 8 is arranged on one side of the support 3, the big arm 5, the small arm 6 and the support 7 in opposite directions, the device comprises a first rotating motor 81, a first angle motor 82, a second angle motor 83, a second rotating motor 84, an electric three-jaw clamp 85, a three-jaw clamp arm 86, a position sensor 87 and an industrial camera 88, wherein the parts are flexibly and accurately fed and discharged, the feeding and discharging efficiency of the parts is improved, the single-shift capacity of the parts is met, one side of a ground rail 1 and a base 2, which is opposite to each other, is provided with a displacement assembly 9 matched with an adjusting assembly 8, and the displacement assembly 9 is arranged, so that the feeding and discharging stroke of the parts is prolonged by the matching of a long toothed plate 91, a displacement sensor 92, a sliding rail 93, a pulley 94, a servo motor 95 and a gear 96, the feeding and discharging work of the parts at a distance is facilitated, and the feeding and discharging efficiency of the parts is further improved.

Example 2

Referring to fig. 1-4 for illustrating example 2, the present embodiment is different from example 1, and an automatic feeding and discharging manipulator for a gear grinding machine includes a ground rail 1, a base 2 is provided at the top of the ground rail 1, a support 3 is provided at one side of the base 2 away from the ground rail 1, a controller 4 is fixedly connected to one side of the support 3 away from the base 2, a display screen is embedded at the outer side of the controller 4, a button area is provided at one side of the controller 4 close to the display screen, a big arm 5 is hinged at the other side of the support 3 away from the base 2, a small arm 6 is hinged at one side of the big arm 5 away from the support 3, a support 7 is provided at one side of the small arm 6 away from the big arm 5, an adjusting component 8 is provided at one side of the support 3, the big arm 5, the small arm 6 and the support 7 opposite to each other, The adjusting component 8 comprises a first rotating motor 81, the first rotating motor 81 is fixed on one side of the supporting table 3 and the big arm 5, the other side of the supporting table 3 and the big arm 5 is fixedly connected with a first angle motor 82, one side of the big arm 5 and the small arm 6 is fixedly connected with a second angle motor 83, one side of the small arm 6 away from the big arm 5 is fixedly connected with a second rotating motor 84 fixedly matched with the support 7, the bottom of the support 7 is fixedly connected with an electric three-jaw clamp 85, three-jaw clamp arms 86 are arranged on the periphery of the bottom of the electric three-jaw clamp 85, the three-jaw clamp arms 86 are distributed in a triangular equidistant state along the central axis of the electric three-jaw clamp 85, a clamping groove is formed on one side of the three-jaw clamp arm 86 away from the electric three-jaw clamp 85, Plays a role in stabilizing clamping on the component, so as to prevent the component from falling from the three-jaw clamping arm 86 after being clamped, one side of the top of the support 7 is fixedly connected with the position sensor 87, the other side of the support 7 is fixedly connected with the industrial camera 88 which is matched with the three-jaw clamping arm 86 for use, the component is flexibly and accurately loaded and unloaded by the matching of the first rotating motor 81, the first angle motor 82, the second angle motor 83, the second rotating motor 84, the electric three-jaw clamp 85, the three-jaw clamping arm 86, the position sensor 87 and the industrial camera 88 through the arrangement of the adjusting component 8, the loading and unloading efficiency of the component is improved, the single-shift capacity of the component is met, The displacement assembly 9 matched with the adjusting assembly 8 is arranged on one side of the ground rail 1 opposite to the base 2, the displacement assembly 9 comprises a long toothed plate 91, the long toothed plate 91 is fixed at the opposite center of the ground rail 1, a displacement sensor 92 is fixedly connected on one side of the top of the base 2, a sliding rail 93 is arranged in the inner cavity of the ground rail 1, the length of the long toothed plate 91 is the same as that of the sliding rail 93, rubber blocks 10 are fixedly connected on two sides of the ground rail 1 close to the sliding rail 93, the rubber blocks 10 are positioned on the outer sides of the pulleys 94, buffer anti-collision compensation is provided for the pulleys 94, the anti-skid wheels 94 collide with two ends of the sliding rail 93, the pulleys 94 fixedly matched with the base 2 are in rolling connection on the front side and the rear side of the inner cavity of the sliding rail 93, Pulley 94 is symmetrical state distribution along the axis of base 2, provide stable rolling support compensation to base 2, do benefit to the steady removal work of base 2, in order to prevent that base 2 from appearing rocking and turning on one side fixedly connected with servo motor 95, servo motor 95's output shaft fixedly connected with and long pinion rack 91 engaged gear 96, through setting up displacement subassembly 9, by long pinion rack 91, displacement sensor 92, slide rail 93, pulley 94, servo motor 95 and gear 96's cooperation, the last unloading stroke of extension part does benefit to the last unloading work of distant part, further improves the last unloading efficiency of part.

According to the utility model, a servo motor 95 is controlled to be started and drives a gear 96 to rotate forwards or reversely according to the distance between the components, a long toothed plate 91 provides meshing transmission force for the gear 96, a pulley 94 and a sliding rail 93 provide motion compensation for the base 2, the gear 96 which rotates forwards or reversely forces the base 2 to move leftwards or rightwards, a displacement sensor 92 simultaneously detects the position of the base 2 which moves leftwards or rightwards until the base 2 drives an electric three-jaw clamp 85 below a support 7 to reach the preset position of the components through a support 3, a big arm 5 and a small arm 6, then a first rotary motor 81, a first angle motor 82, a second angle motor 83, a second rotary motor 84 and the electric three-jaw clamp 85 are controlled to be sequentially started, the first angle motor 81 drives the big arm 5 to perform horizontal rotation adjustment, the first angle motor 82 drives the big arm 5 to perform vertical angle adjustment, the second angle motor 83 drives the small arm 6 to perform vertical angle adjustment, simultaneously the second rotary motor 84 drives the electric three-jaw clamp 85 below the support 7 to perform rotation adjustment until the position sensor 87 and the position sensor and the small arm 6 drive the electric three-jaw clamp 85 to perform picture adjustment, and then the three-jaw clamp is controlled to move to the position of the three-jaw clamp the components 86 until the components to reach the preset position, and then the three-jaw clamp is processed until the components are clamped to be clamped after the components are finished.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Be applied to automatic unloading manipulator of going up of gear grinding machine, including ground rail (1), its characterized in that: the top of ground rail (1) is provided with base (2), one side that ground rail (1) was kept away from to base (2) is provided with brace (3), one side fixedly connected with controller (4) that base (2) was kept away from to brace (3), the outside of controller (4) is inlayed and is equipped with the display screen, one side that controller (4) is close to the display screen is provided with the button district, the opposite side that base (2) was kept away from to brace (3) articulates there is big arm (5), one side that brace (3) was kept away from to big arm (5) articulates there is forearm (6), one side that big arm (5) was kept away from to forearm (6) is provided with support (7), one side that brace (3), big arm (5), forearm (6) and support (7) are in opposite directions is provided with adjusting part (8), one side that ground rail (1) and base (2) are in opposite directions is provided with displacement subassembly (9) that cooperate to use with adjusting part (8).

2. The automatic feeding and discharging mechanical arm for the gear grinding machine according to claim 1, wherein the adjusting component (8) comprises a first rotating motor (81), the first rotating motor (81) is fixed on one side of the opposite directions of the supporting table (3) and the big arm (5), the first angle motor (82) is fixedly connected with the other side of the opposite directions of the supporting table (3) and the big arm (5), the second angle motor (83) is fixedly connected with one side of the opposite directions of the big arm (5) and the small arm (6), the second rotating motor (84) fixedly matched with the support (7) is fixedly connected with one side of the small arm (6) far away from the big arm (5), the three-jaw electric clamp (85) is fixedly connected with the bottom of the support (7), three-jaw clamp arms (86) are arranged on the periphery of the bottom of the electric three-jaw clamp (85), the position sensor (87) is fixedly connected with one side of the top of the support (7), and the other side of the support (7) is fixedly connected with an industrial camera (88) matched with the three-jaw clamp arms (86).

3. The automatic feeding and discharging manipulator for the gear grinding machine according to claim 1, wherein the displacement assembly (9) comprises a long toothed plate (91), the long toothed plate (91) is fixed at the opposite center of the ground rail (1), one side of the top of the base (2) is fixedly connected with a displacement sensor (92), a sliding rail (93) is arranged in an inner cavity of the ground rail (1), pulleys (94) fixedly matched with the base (2) are respectively connected to the front side and the rear side of the inner cavity of the sliding rail (93) in a rolling manner, a servo motor (95) is fixedly connected to one side of the bottom of the base (2), and a gear (96) meshed with the long toothed plate (91) is fixedly connected to an output shaft of the servo motor (95).

4. The automatic feeding and discharging manipulator for the gear grinding machine according to claim 2, wherein the three-jaw clamping arms (86) are distributed in a triangular equidistant state along the central axis of the electric three-jaw clamp (85), and clamping grooves are formed in one side, far away from the electric three-jaw clamp (85), of the three-jaw clamping arms (86).

5. The automatic feeding and discharging manipulator for the gear grinding machine according to claim 3, wherein the length of the long toothed plate (91) is the same as the length of the sliding rail (93), and the pulleys (94) are symmetrically distributed along the central axis of the base (2).

6. The automatic feeding and discharging manipulator for the gear grinding machine according to claim 1, wherein rubber blocks (10) are fixedly connected to two sides of the ground rail (1) close to the sliding rail (93), and the rubber blocks (10) are located on the outer sides of the pulleys (94).