CN221264655U - High-efficient sterilization cooling all-in-one is used to fungus mushroom culture medium - Google Patents
High-efficient sterilization cooling all-in-one is used to fungus mushroom culture medium Download PDFInfo
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- CN221264655U CN221264655U CN202323037760.3U CN202323037760U CN221264655U CN 221264655 U CN221264655 U CN 221264655U CN 202323037760 U CN202323037760 U CN 202323037760U CN 221264655 U CN221264655 U CN 221264655U
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- cooling
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- 230000001954 sterilising effect Effects 0.000 title claims abstract description 103
- 238000001816 cooling Methods 0.000 title claims abstract description 99
- 239000001963 growth medium Substances 0.000 title claims abstract description 85
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 83
- 235000001674 Agaricus brunnescens Nutrition 0.000 title claims abstract description 26
- 241000233866 Fungi Species 0.000 title claims abstract description 8
- 239000011229 interlayer Substances 0.000 claims description 9
- 239000010410 layer Substances 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000010438 heat treatment Methods 0.000 description 9
- 238000005457 optimization Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 238000004321 preservation Methods 0.000 description 4
- 238000003756 stirring Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Mushroom Cultivation (AREA)
Abstract
The utility model provides a fungus mushroom culture medium is with high-efficient sterilization cooling all-in-one, including can carry out the horizontal sterilization jar that heats the culture medium and a plurality of horizontal cooling tank that can cool off the culture medium, horizontal cooling tank is located horizontal sterilization jar below, and the feed inlet that supplies the culture medium to get into is seted up at horizontal sterilization jar top, all is equipped with in horizontal sterilization jar and the horizontal cooling tank along its axial pivoted pivot, and the pivot uses its axis to be the centre of a circle from interior to exterior fixed encircling in proper order and is equipped with first rotary vane and second rotary vane. Through setting up a plurality of horizontal cooling tanks in the below of horizontal sterilization jar to make the discharge gate of horizontal sterilization jar communicate with horizontal cooling tank is inside, thereby make horizontal sterilization jar directly get into horizontal cooling tank through the culture medium of sterilization, reduce the circumstances of culture medium pollution and take place, the combination of a horizontal sterilization jar and a plurality of horizontal cooling tank simultaneously can guarantee that horizontal sterilization jar is worked always, thereby improves culture medium production efficiency.
Description
Technical Field
The utility model relates to the technical field of mushroom production, in particular to an efficient sterilization and cooling integrated machine for a mushroom culture medium.
Background
The sterilization of fungus mushroom culture medium is the key of bacterial production success or failure, the culture medium sterilization and cooling efficiency in conventional production process is lower, in order to improve the production efficiency of culture medium, the applicant has proposed a closed loop cooling system for fungus mushroom culture medium cooling and a closed loop heating system for fungus mushroom culture medium sterilization of application numbers 2023228988350 and 2023228988331, the production efficiency of culture medium is improved through these two devices, but these two settings are separately to the treatment of culture medium in proper order, need take out the culture medium at every turn and put into another equipment again to handle, the efficiency is too poor, and the centre leads to the culture medium pollution easily, consequently the applicant has proposed culture medium sterilization cooling all-in-one for improve the production efficiency of culture medium.
Disclosure of utility model
The utility model aims to provide an efficient sterilization and cooling integrated machine for a mushroom culture medium, which can improve the production efficiency of the culture medium.
The utility model solves the technical problems, and adopts the following technical scheme: the utility model provides a fungus mushroom culture medium is with high-efficient sterilization cooling all-in-one, including horizontal sterilization jar that can heat the culture medium and a plurality of horizontal cooling tank that can cool off the culture medium, horizontal cooling tank is located horizontal sterilization jar below, the feed inlet that supplies the culture medium to get into is seted up at horizontal sterilization jar top, horizontal sterilization jar bottom is equipped with a plurality of and down Fang Woshi cooling tank top one-to-one intercommunication's feed opening, all be equipped with in horizontal sterilization jar and the horizontal cooling tank along its axial pivoted pivot, the pivot uses its axis to be the centre of a circle from interior to exterior fixed encircleing in proper order and is equipped with first rotary vane and second rotary vane, the screw thread rotation direction of first rotary vane and second rotary vane is opposite.
As a further optimization of the efficient sterilization and cooling integrated machine for the mushroom culture medium, the interval between the outer edge of the second rotary vane and the inner wall of the horizontal sterilization tank or the inner wall of the horizontal cooling tank is 3-6mm.
As a further optimization of the efficient sterilization and cooling integrated machine for the mushroom culture medium, the interval between the outer edge of the second rotary vane and the inner wall of the horizontal sterilization tank or the inner wall of the horizontal cooling tank is 3.5mm.
As a further optimization of the efficient sterilization and cooling integrated machine for the mushroom culture medium, a blanking valve is arranged at the outlet of the blanking port and is communicated with the inside of the horizontal cooling tank through a pipeline.
As a further optimization of the efficient sterilization and cooling integrated machine for the mushroom culture medium, openings are formed in two ends of the horizontal cooling tank, and one opening is communicated with the other opening after being sequentially connected with the heat exchanger and the high-pressure fan in series through a pipeline.
As a further optimization of the efficient sterilization and cooling integrated machine for the mushroom culture medium, the horizontal sterilization tank is provided with the hollow interlayer, two ends of the hollow interlayer are respectively provided with an opening, and one opening is communicated with the other opening after being sequentially connected with the heater and the induced draft fan in series through a pipeline.
As a further optimization of the efficient sterilization and cooling integrated machine for the mushroom culture medium, the outer wall of the horizontal sterilization tank is provided with the heat preservation layer.
As a further optimization of the efficient sterilization and cooling integrated machine for the mushroom culture medium, a plurality of vertically penetrating connecting rods are arranged on the rotating shaft, one end of the same connecting rod is fixedly welded with the first rotary blade, and the other end of the same connecting rod is fixedly welded with the second rotary blade.
The utility model has the following beneficial effects:
1. According to the utility model, the plurality of horizontal cooling tanks are arranged below the horizontal sterilizing tank, and the discharge port of the horizontal sterilizing tank is communicated with the inside of the horizontal cooling tank, so that a sterilized culture medium in the horizontal sterilizing tank directly enters the horizontal cooling tank, and the pollution of the culture medium is reduced;
2. The inside of the horizontal sterilizing tank and the horizontal cooling tank are respectively provided with an axial rotating shaft, the rotating shafts are coaxially and circumferentially provided with two first rotary blades and two second rotary blades with opposite screw thread directions, when the rotating shafts rotate, the first rotary blades and the second rotary blades can respectively move along with the culture mediums in opposite directions, and the culture mediums moving in two directions are alternately doped and inserted in the moving process, so that the culture mediums are uniformly mixed, and the culture mediums are cooled or are more uniformly subjected in the stirring process, so that the heating efficiency and the cooling efficiency of the horizontal cooling tank are improved;
3. The combined type horizontal sterilizing tank and the plurality of horizontal cooling tanks can ensure that the empty horizontal cooling tanks are always reserved for waiting for the discharge of culture medium in the horizontal sterilizing tank, and the mode can ensure that the horizontal sterilizing tank always works, so that the production efficiency of the culture medium is improved.
Drawings
FIG. 1 is a schematic side view of an inventive all-in-one machine;
FIG. 2 is a schematic diagram of the front view of the integrated machine of the utility model;
FIG. 3 is a schematic view of the internal cross-sectional structure of a horizontal cooling tank in an inventive all-in-one machine;
FIG. 4 is a schematic view of the internal cross-sectional structure of a horizontal sterilization tank in an inventive all-in-one machine;
reference numerals: 1. the horizontal sterilization tank, 2, a feeding port, 3, an induced draft fan, 4, a heater, 5, a rotating shaft, 6, a discharge port, 7, a horizontal cooling tank, 8, a blanking valve, 9, a blanking port, 10, a first rotary vane, 11, a second rotary vane, 12, a connecting rod, 13, a heat exchanger, 14 and a high-pressure fan.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
As shown in figures 1-2, the utility model provides an efficient sterilization and cooling integrated machine for a mushroom culture medium, which is used for heating and cooling the culture medium. The all-in-one machine comprises a horizontal sterilization tank 1 capable of heating a culture medium and a plurality of horizontal cooling tanks 7 capable of cooling the culture medium, wherein the horizontal sterilization tank 1 is arranged above the horizontal cooling tanks 7, the bottom of the horizontal sterilization tank 1 is communicated with the tops of the plurality of horizontal cooling tanks 7, the culture medium after being heated and sterilized in the horizontal sterilization tank 1 can directly enter the inside of the horizontal cooling tanks 7 for cooling under the condition that the culture medium is not relieved from the external environment, the occurrence of the condition that the culture medium is polluted can be reduced, and meanwhile, the production efficiency of the culture medium is high.
The reason why the combination production is performed by using one horizontal sterilization tank 1 and a plurality of horizontal cooling tanks 7 in this embodiment is that: in the actual production process of the culture medium, the horizontal sterilization tank 1 only needs 40 minutes to sterilize the culture medium, the horizontal cooling tank 7 needs 4 hours to cool the culture medium to the room temperature, and when the culture medium in the horizontal cooling tank 7 is not cooled, the culture medium in the horizontal sterilization tank 1 after sterilization can only wait for the cooling treatment after the horizontal cooling tank 7 is idle, so that the production efficiency is too low. Therefore, a combination of the horizontal sterilizing tank 1 and the plurality of horizontal cooling tanks 7 is adopted, the horizontal sterilizing tank 1 discharges the culture medium into one of the horizontal cooling tanks 7 for cooling after the sterilization is finished, the horizontal sterilizing tank 1 can continuously add new materials for heating and sterilizing the culture medium, and after the subsequent heating is finished, the horizontal sterilizing tank 1 discharges the sterilized culture medium into the horizontal cooling tank 7 which is not cooled for cooling, so that the discharge waiting of the culture medium in the horizontal sterilizing tank 1 is avoided, the condition that the empty horizontal cooling tank 7 is always used for waiting the discharge of the culture medium in the horizontal sterilizing tank 1 is ensured, and the mode can ensure that the horizontal sterilizing tank 1 always works, thereby improving the production efficiency of the culture medium.
In this embodiment, the top of the horizontal sterilization tank 1 is provided with a feed inlet 2 for the culture medium to enter, the bottom of the horizontal sterilization tank 1 is provided with feed openings 9 the same as the number of the horizontal cooling tanks 7, the outlet of the feed openings 9 is provided with a feed valve 8, and the feed valve 8 is communicated with the inside of the horizontal cooling tanks 7 through a pipeline. When the culture medium in the horizontal sterilizing tank 1 is heated and sterilized, the corresponding blanking valve 8 is controlled to be opened, so that the sterilized culture medium enters the corresponding horizontal cooling tank 7 from the blanking port 9 for cooling.
In this embodiment, the horizontal sterilization tank 1 is provided with a rotating shaft 5 rotating along the axial direction thereof, the rotating shaft 5 is sequentially and fixedly provided with a first rotary blade 10 and a second rotary blade 11 from inside to outside by taking the axis as the center of a circle, the outer edge of the second rotary blade 11 is attached to the inner wall in the horizontal sterilization tank 1, and the rotation directions of the threads of the first rotary blade 10 and the second rotary blade 11 are opposite.
In this embodiment, the rotation of the rotation shaft 5 is driven by an external motor, when the rotation shaft 5 rotates with the first rotary vane 10 and the second rotary vane 11, the first rotary vane 10 and the second rotary vane 11 can respectively move along the culture mediums in opposite directions, and the culture mediums moving in two directions are mixed and inserted in a mutual way in the moving process, so that the culture mediums are uniformly mixed, and the culture mediums are cooled or heated more uniformly in the stirring process, thereby improving the heat heating efficiency of the horizontal sterilization tank 1 and the refrigerating efficiency of the horizontal cooling tank 7. Meanwhile, the culture medium is in circulating movement under the condition of movement, namely, the culture medium moves to form a ring shape, the second rotary plate 11 can transfer the culture medium piled up at the head end in the tank body to the tail end of the tank body for piling up, and the first rotary plate 10 can transfer the culture medium piled up at the tail end to the head end of the tank body for piling up.
Based on the circulation flow of the culture medium, the culture medium in the horizontal sterilizing tank 1 can enter the horizontal cooling tank 7 at different positions, when the rotating shaft 5 carries the second rotary plate 11 to rotate, the second rotary plate 11 carries the culture medium in the tank body to move, and after the culture medium passes through the corresponding feed opening 9 in the moving process, the culture medium enters the horizontal cooling tank 7 from the feed opening 9, so that the control that the culture medium in the horizontal sterilizing tank 1 can enter the corresponding horizontal cooling tank 7 is realized, and the structure can enable the culture medium in the horizontal sterilizing tank 1 to enter the corresponding horizontal cooling tank 7, but the situation that the horizontal sterilizing tank 1 is not completely discharged possibly occurs, but the structure is acceptable in production.
In this embodiment, the fixed connection between the first rotary vane 10 and the second rotary vane 11 and the rotating shaft 5 is realized by a plurality of connecting rods 12 vertically penetrating through the rotating shaft 5, one end of the same connecting rod 12 is fixedly welded with the first rotary vane 10, and the other end is fixedly welded with the second rotary vane 11.
In order to avoid friction between the second rotary vane 11 and the inner wall of the horizontal sterilization tank 1 or the horizontal cooling tank 7 during rotation, a gap is formed between the outer edge of the second rotary vane 11 and the inner wall of the horizontal sterilization tank 1 or the horizontal cooling tank 7, and the interval of the gap is 3-6mm. Preferably 3.5mm.
In this embodiment, openings are formed at both ends of the horizontal cooling tank 7, and one of the openings is connected in series with the heat exchanger 13 and the high-pressure fan 14 in sequence through a pipeline and then is communicated with the other opening. The hot air in the horizontal cooling tank 7 is sucked out by the high-pressure fan 14, and after heat exchange with the external low-temperature medium by the heat exchanger 13, the hot air is returned to the horizontal cooling tank 7 again, so that the temperature of the culture medium in the horizontal cooling tank 7 is reduced.
In this embodiment, the horizontal sterilization tank 1 has a hollow interlayer, and openings are formed at two ends of the hollow interlayer, wherein one opening is connected in series with the heater 4 and the induced draft fan 3 in sequence through a pipeline and then is communicated with the other opening. The air in the hollow interlayer is pumped out by the induced draft fan 3 and then is subjected to heating by the heater 4, and then the air is returned into the hollow interlayer again, and the heat in the hollow interlayer exchanges heat with the culture medium in the horizontal sterilization tank 1, so that the culture medium is heated. Meanwhile, in order to improve the heating efficiency of the horizontal sterilization tank 1 and prevent a large amount of heat loss, the outer wall of the horizontal sterilization tank 1 is provided with a heat preservation layer, and the heat preservation layer is composed of common heat preservation cotton.
In the embodiment, the heater 4, the induced draft fan 3, the heat exchanger 13 and the high-pressure fan 14 are all existing electric devices, and the use and the control are all existing technical means.
The foregoing describes specific embodiments of the present utility model. It is to be understood that the utility model is not limited to the particular embodiments described above, and that various changes and modifications may be made by one skilled in the art within the scope of the claims without affecting the spirit of the utility model.
Claims (8)
1. The utility model provides a fungus mushroom culture medium is with high-efficient sterilization cooling all-in-one, includes horizontal sterilization jar (1) that can heat the culture medium and a plurality of horizontal cooling tank (7) that can cool off the culture medium, its characterized in that: the horizontal cooling tank (7) is located horizontal sterilization tank (1) below, feed inlet (2) that supplies the culture medium to get into are offered at horizontal sterilization tank (1) top, horizontal sterilization tank (1) bottom be equipped with a plurality of with down Fang Woshi cooling tank (7) top one-to-one feed opening (9), all be equipped with in horizontal sterilization tank (1) and the horizontal cooling tank (7) along its axial pivoted pivot (5), pivot (5) use its axis to be the centre of a circle by interior to outside fixed encircleing in proper order be equipped with first rotary vane (10) and second rotary vane (11), the screw thread rotation direction of first rotary vane (10) and second rotary vane (11) is opposite.
2. The efficient sterilization and cooling integrated machine for mushroom culture medium according to claim 1, wherein the efficient sterilization and cooling integrated machine is characterized in that: the interval between the outer edge of the second rotary vane (11) and the inner wall of the horizontal sterilization tank (1) or the inner wall of the horizontal cooling tank (7) is 3-6mm.
3. The efficient sterilization and cooling integrated machine for mushroom culture medium according to claim 2, wherein the efficient sterilization and cooling integrated machine is characterized in that: the interval between the outer edge of the second rotary vane (11) and the inner wall of the horizontal sterilization tank (1) or the inner wall of the horizontal cooling tank (7) is 3.5mm.
4. The efficient sterilization and cooling integrated machine for mushroom culture medium according to claim 1, wherein the efficient sterilization and cooling integrated machine is characterized in that: the outlet of the blanking opening (9) is provided with a blanking valve (8) which is communicated with the inside I of the horizontal cooling tank (7) through a pipeline.
5. The efficient sterilization and cooling integrated machine for mushroom culture medium according to claim 1, wherein the efficient sterilization and cooling integrated machine is characterized in that: openings are formed in two ends of the horizontal cooling tank (7), and one opening is communicated with the other opening after being sequentially connected with the heat exchanger (13) and the high-pressure fan (14) in series through a pipeline.
6. The efficient sterilization and cooling integrated machine for mushroom culture medium according to claim 1, wherein the efficient sterilization and cooling integrated machine is characterized in that: the horizontal sterilization tank (1) is provided with a hollow interlayer, two ends of the hollow interlayer are respectively provided with an opening, and one opening is communicated with the other opening after being sequentially connected with the heater (4) and the induced draft fan (3) in series through a pipeline.
7. The efficient sterilization and cooling integrated machine for mushroom culture medium according to claim 1, wherein the efficient sterilization and cooling integrated machine is characterized in that: an insulating layer is arranged on the outer wall of the horizontal sterilization tank (1).
8. The efficient sterilization and cooling integrated machine for mushroom culture medium according to claim 1, wherein the efficient sterilization and cooling integrated machine is characterized in that: a plurality of connecting rods (12) vertically penetrating through the rotating shaft (5) are arranged on the rotating shaft, one end of the same connecting rod (12) is fixedly welded with the first rotary vane (10), and the other end of the same connecting rod is fixedly welded with the second rotary vane (11).
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CN202323037760.3U CN221264655U (en) | 2023-11-10 | 2023-11-10 | High-efficient sterilization cooling all-in-one is used to fungus mushroom culture medium |
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CN202323037760.3U CN221264655U (en) | 2023-11-10 | 2023-11-10 | High-efficient sterilization cooling all-in-one is used to fungus mushroom culture medium |
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CN202323037760.3U Active CN221264655U (en) | 2023-11-10 | 2023-11-10 | High-efficient sterilization cooling all-in-one is used to fungus mushroom culture medium |
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