CN221231983U

CN221231983U - Automatic assembling, welding and distributing machine for connector shells

Info

Publication number: CN221231983U
Application number: CN202323202560.9U
Authority: CN
Inventors: 蒋拥军
Original assignee: Shenzhen Lianchengxing Automation Equipment Co ltd
Current assignee: Shenzhen Lianchengxing Automation Equipment Co ltd
Priority date: 2023-11-27
Filing date: 2023-11-27
Publication date: 2024-06-28
Anticipated expiration: 2033-11-27

Abstract

The utility model discloses an automatic connector shell assembling, welding and distributing machine which comprises a feeding device, a shell cutting and installing device, a turntable device, a connecting piece cutting and installing device, a material taking and folding device, a material discharging disc device, a welding device, a first welding frame and a first protective cover, wherein the feeding device comprises a material disc motor, a paper collecting belt motor, a material groove and an aluminum profile frame; the utility model has high automation degree, high production efficiency, high productivity, stable machine performance and high yield, can finish the task which can be finished by ten operators in the traditional process by one operator, reduces the production cost, has simple operation and easy adjustment, integrates various induction alarms.

Description

Automatic assembling, welding and distributing machine for connector shells

Technical Field

The utility model relates to the technical field of welding, assembling and material dividing, in particular to an automatic assembling, welding and material dividing machine for connector shells.

Background

Aiming at the blanking, assembling, welding and distributing of the connector shell, the processing flow of most of domestic factories is as follows: the die cutting, welding, assembling and material separating operation of single working procedure are carried out by means of some tools manually.

The production efficiency is low by adopting the operation mode, and the outer side of the processed finished product model is provided with irregular die tails, so that the defective rate is high. This results in low production efficiency and high production costs, which are detrimental to the market competition of the product.

Disclosure of utility model

The utility model aims at overcoming the defects and shortcomings of the prior art, and provides the connector shell automatic assembling, welding and distributing machine which is simple in structure, reasonable in design and convenient to use.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the automatic connector shell assembling, welding and distributing machine comprises a feeding device, a shell cutting and installing device, a rotating disc device, a connecting piece cutting and installing device, a material taking and folding device, a material discharging disc device, a welding device, a first welding frame and a first protective cover, wherein the feeding device comprises a material disc motor, a paper collecting belt motor, a material groove and an aluminum profile frame.

The shell cutting and mounting device comprises a first material belt positioning cylinder, a first material belt X-displacement cylinder, a first sensor, a first material belt cutting cylinder, a first material belt pressing cylinder, an air claw lifting cylinder, an air claw displacement cylinder, a rotary air claw, a first edging motor, a shell pressing cylinder, a first material taking suction nozzle, a first suction nozzle rotary cylinder, a shell Y-displacement motor and a motor main body.

The turntable device comprises a turntable motor, a second inductor, a shell side pressing cylinder and a shell upper pressing cylinder.

The connecting piece cutting and mounting device comprises a second material belt positioning cylinder, a second material belt X-direction displacement cylinder, a third sensor, a second material belt cutting cylinder, a second material belt pressing cylinder, a suction nozzle displacement cylinder, a first suction nozzle lifting cylinder, a second material taking suction nozzle and a waste hopper.

The material taking and edge folding device comprises a clamping jaw cylinder, a clamping jaw rotary cylinder, a clamping jaw lifting cylinder, a clamping jaw displacement motor, an edge folding material pressing cylinder, a second edge folding motor, a second suction nozzle lifting cylinder, a third material taking suction nozzle, a shell positioning suction nozzle, a shell rotary cylinder, a CCD photographing assembly, a waste pipeline and a distributing hopper.

The discharging disc device comprises a shell X-shaped displacement motor, a shell rotating motor, a second suction nozzle rotating cylinder, a fourth material taking suction nozzle, an empty disc bin, a full disc bin, a charging disc lifting cylinder, a charging disc feeding cylinder, a discharging disc feeding cylinder, a full disc lifting cylinder, a charging disc displacement motor, a charging disc sensor, a second protective cover and a second welding frame.

The feeding device is arranged on one side of the first welding frame, a shell cutting and installing device is arranged on one side, close to the feeding device, of the first welding frame, a rotary table device is arranged on the rear side of the shell cutting and installing device, and a connecting piece cutting and installing device is arranged on the rear side of the rotary table device.

One side of the connecting piece cutting and installing device is provided with a welding device, one side of the turntable device is provided with a material taking and edge folding device, and one side of the material taking and edge folding device is provided with a material discharging disc device.

Compared with the prior art, the utility model has the beneficial effects that:

The utility model has high automation degree, high production efficiency, high productivity, stable machine performance and high yield, can finish the task which can be finished by ten operators in the traditional process by one operator, reduces the production cost, has simple operation and easy adjustment, integrates various induction alarms into a whole, and has the advantages of stable machine performance and high yield.

Drawings

FIG. 1 is a schematic diagram of the overall frontal structure of the present utility model;

FIG. 2 is a schematic view of the internal structure of the present utility model;

FIG. 3 is a schematic view of a feeding device according to the present utility model;

FIG. 4 is a schematic view of the structure of the housing trim mounting apparatus of the present utility model;

FIG. 5 is a schematic view of a turntable device according to the present utility model;

FIG. 6 is a schematic view of the structure of the device for cutting and mounting the connecting piece of the present utility model;

FIG. 7 is a schematic structural view of a material taking and folding device of the utility model;

fig. 8 is a schematic structural view of the tray device of the present utility model.

In the figure: 1. a feeding device; 101. a tray motor; 102. a paper tape collecting motor; 103. a trough; 104. an aluminum profile frame; 120. a first welding frame; 130. a first shield; 2. a shell cutting and installing device; 201. a first material belt positioning cylinder; 202. the first material belt X moves to a displacement cylinder; 203. a first inductor; 204. a first material belt cutting cylinder; 205. a first material belt pressing cylinder; 206. an air claw lifting cylinder; 207. a pneumatic claw displacement cylinder; 208. rotating the air claw; 209. a first edging motor; 210. a shell pressing cylinder; 211. a first material taking suction nozzle; 212. a first suction nozzle rotating cylinder; 213. the shell Y moves to the motor; 214. a motor main body; 3. a turntable device; 301. a turntable motor; 302. a second inductor; 303. a shell side pressing cylinder; 304. a pressing cylinder is arranged on the shell; 4. a connecting sheet cutting and installing device; 401. a second material belt positioning cylinder; 402. the second material belt X moves to a displacement cylinder; 403. a third inductor; 404. a second material belt cutting cylinder; 405. a second material belt pressing cylinder; 406. a suction nozzle displacement cylinder; 407. a first suction nozzle lifting cylinder; 408. a second material taking suction nozzle; 409. a waste hopper; 5. a material taking and flanging device; 501. a clamping jaw cylinder; 502. a jaw rotating cylinder; 503. a clamping jaw lifting cylinder; 504. a jaw displacement motor; 505. a folded rim charge pressing cylinder; 506. a second rim charge motor; 507. a second suction nozzle lifting cylinder; 508. a third material taking suction nozzle; 509. positioning a suction nozzle by the shell; 510. a housing rotary cylinder; 511. a CCD photographing assembly; 512. a waste pipe; 513. a distributing hopper; 6. a discharging disc device; 601. the shell X moves to the motor; 602. a housing rotating motor; 603. a second suction nozzle rotating cylinder; 604. a fourth material taking suction nozzle; 605. an empty disc bin; 606. full disc bin; 607. a tray lifting cylinder; 608. a feeding disc cylinder; 609. a blanking disc cylinder; 610. a full tray jacking cylinder; 611. a tray displacement motor; 612. a tray sensor; 613. a second shield; 614. a second welding frame; 7. and a welding device.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-8, the present utility model provides a technical solution: the utility model provides an automatic welding feed divider that assembles of connector housing, including material feeding unit 1, the shell is tailor installation device 2, carousel device 3, the connection piece is tailor installation device 4, get material rim charge device 5, blowing dish device 6, welding set 7, first welding frame 120 and first protection casing 130, material feeding unit 1 sets up in one side of first welding frame 120, one side that first welding frame 120 is close to material feeding unit 1 is equipped with a shell and tailors installation device 2, the rear side that installation device 2 was tailor to the shell is provided with carousel device 3, the rear side of carousel device 3 is provided with the connection piece and tailors installation device 4, the connection piece is tailor installation device 4 and is provided with welding set 7 on the right side adjacently, carousel device 3 is provided with material rim charge device 5 on the right side adjacently, material taking rim charge device 5 is provided with blowing dish device 6 on the right side adjacently, carousel device 3 is provided with welding set 7 on the left side adjacently, material feeding unit 1 includes charging tray motor 101, paper tape motor 102, silo 103 and aluminium alloy frame 104.

The shell cutting and mounting device 2 comprises a first material strip positioning cylinder 201, a first material strip X-displacement cylinder 202, a first sensor 203, a first material strip cutting cylinder 204, a first material strip pressing cylinder 205, a gas claw lifting cylinder 206, a gas claw displacement cylinder 207, a rotary gas claw 208, a first edging motor 209, a shell pressing cylinder 210, a first material taking suction nozzle 211, a first suction nozzle rotary cylinder 212, a shell Y-displacement motor 213 and a motor main body 214.

Wherein, the shell material area is sent to the shell and cuts the installation device 2 through material feeding unit 1, the material area is fixed by first material area location cylinder 201, first material area X moves the displacement cylinder 202 and drives the material area displacement, then first material area suppression cylinder 205 compresses tightly the material area, first material area cuts cylinder 204 and cuts the material area according to appointed size, rotatory gas claw 208 can come to press from both sides the shell clamp, gas claw lift cylinder 206 can lift rotatory gas claw 208, make rotatory gas claw 208 rotate 90, then gas claw displacement cylinder 207 sends the casing to first hem material motor 209 department, shell suppression cylinder 210 can fix the shell, then first hem material motor 209 can break down the rim charge on the shell, at this moment, first material suction nozzle 211 is in turn to hold the shell, the suction nozzle lift cylinder of installation device 2 is cut to the shell lift the suction nozzle, first suction nozzle rotation cylinder 212 can rotate the shell, shell Y moves displacement motor 213 and sends the shell to carousel device 3.

The turntable device 3 includes a turntable motor 301, a second sensor 302, a housing-side pressing cylinder 303, and a housing-upper pressing cylinder 304.

Wherein, shell side suppression cylinder 303 of carousel device 3 can jack up the elasticity suppression on the tool, and the suction nozzle lifting cylinder puts into the shell again, and after shell side suppression cylinder 303 was retrieved, carousel motor 301 rotated a position, and second inductor 302 has the shell to detect the tool, then rotates a position and come under welding set 7, and the welding machine welds appointed position according to the procedure of setting, and after the welding was accomplished, the carousel continued to rotate to next position, waits for the connection piece to install.

The connecting piece cutting and mounting device 4 comprises a second material belt positioning cylinder 401, a second material belt X-displacement cylinder 402, a third sensor 403, a second material belt cutting cylinder 404, a second material belt pressing cylinder 405, a suction nozzle displacement cylinder 406, a first suction nozzle lifting cylinder 407, a second material taking suction nozzle 408 and a waste hopper 409.

Wherein, the connection piece material area can send to the connection piece through material feeding unit 1 and cut out on installation device 4, is fixed a position the material area by second material area location cylinder 401, and second material area X moves displacement cylinder 402 and drives the material area displacement, then second material area suppression cylinder 405 can compress tightly the material area, and then second material area cuts cylinder 404 and cuts out the material area according to appointed size, and second gets material suction nozzle 408 and can hold the connecting piece, and first suction nozzle lift cylinder 407 rises the suction nozzle, and suction nozzle displacement cylinder 406 sends the connecting piece to the carousel on the welded shell.

The turntable can continue to rotate to the welding device 7 at the next position, the pressing cylinder 304 on the shell presses the shell, the welding machine welds the appointed position according to the set program, and after welding, the turntable continues to rotate to the material taking and edge folding device 5 at the next position.

The material taking and edge folding device 5 comprises a clamping jaw air cylinder 501, a clamping jaw rotary air cylinder 502, a clamping jaw lifting air cylinder 503, a clamping jaw displacement motor 504, an edge folding material pressing air cylinder 505, a second edge folding motor 506, a second suction nozzle lifting air cylinder 507, a third material taking suction nozzle 508, a shell positioning suction nozzle 509, a shell rotary air cylinder 510, a CCD photographing component 511, a waste material pipeline 512 and a distributing hopper 513.

Wherein, shell side suppression cylinder 303 on the carousel can jack up the elasticity suppression on the tool, and the clamping jaw cylinder 501 of getting the material and folding rim charge device 5 can be with the shell clip, and clamping jaw lifting cylinder 503 can rise the clamping jaw, then clamping jaw revolving cylinder 502 rotatory clamping jaw, and clamping jaw displacement motor 504 is with clamping jaw delivery to second rim charge motor 506 top to clamping jaw lifting cylinder 503 puts down the clamping jaw, and rim charge suppression cylinder 505 can compress tightly the shell, and second rim charge motor 506 rolls down the rim charge of shell, and the suppression cylinder loosens.

The discharging tray device 6 includes a housing X displacement motor 601, a housing rotating motor 602, a second nozzle rotating cylinder 603, a fourth material taking nozzle 604, an empty tray bin 605, a full tray bin 606, a tray lifting cylinder 607, an upper tray cylinder 608, a lower tray cylinder 609, a full tray lifting cylinder 610, a tray displacement motor 611, a tray sensor 612, a second shield 613, and a second welding frame 614.

Wherein, shell X moves the position motor 601 and will get the material suction nozzle and come to suck the shell, the second suction nozzle lift cylinder 507 rises the suction nozzle, shell X moves the position motor 601 and sends the shell to CCD and take a photograph the position of subassembly 511, the suction nozzle lift puts down the shell, shell positioning suction nozzle 509 can suck the shell, CCD that CCD taken a photograph the subassembly 511 detects, then rotatory, continue to take a photograph and detect, after accomplishing, shell X who puts the charging tray device 6 moves fourth and gets the material suction nozzle 604 and get the detected shell, qualified shell can be put by shell X and move the position motor 601 and send to the empty dish in the device and arrange and place, replace the new empty dish after being full, full dish can be moved to full dish storehouse 606 by charging tray displacement motor 611 and put.

Wherein, material feeding unit 1 sets up in the one side of first welding frame 120, and one side that first welding frame 120 is close to material feeding unit 1 is provided with the shell and tailors installation device 2, and the rear side that installation device 2 was tailors to the shell is provided with carousel device 3, and the rear side of carousel device 3 is provided with the connection piece and tailors installation device 4.

Wherein, the one side of installation device 4 is tailor to the connection piece is provided with welding set 7, and one side of carousel device 3 is provided with gets material and rolls over rim charge device 5, gets material and rolls over rim charge device 5's one side and is provided with blowing dish device 6.

Wherein, the connecting piece is tailor installation device 4 and is provided with welding set 7 immediately right side adjacently, and carousel device 3 is provided with material and is folded rim charge device 5 immediately right side adjacently, and material is folded rim charge device 5 and is provided with blowing dish device 6 immediately right side adjacently, and carousel device 3 is provided with welding set 7 immediately left side adjacently.

Working principle: in use, the shell material strip is sent to the shell cutting and installing device 2 through the feeding device 1, the material strip is positioned by the first material strip positioning cylinder 201, the first material strip X moves the position cylinder 202 to drive the material strip to move, then the first material strip pressing cylinder 205 presses the material strip, the first material strip cutting cylinder 204 cuts the material strip according to the designated size, the rotating air claw 208 clamps the shell, the air claw lifting cylinder 206 lifts the rotating air claw 208, the rotating air claw 208 rotates 90 degrees, the air claw moving cylinder 207 sends the shell to the first edge folding motor 209, the shell pressing cylinder 210 fixes the shell, Then the first hemming motor 209 will fold down the hemming on the shell, at this time, the first material taking suction nozzle 211 will suck the shell, the suction nozzle lifting cylinder of the shell cutting and installing device 2 will lift the suction nozzle, the first suction nozzle rotating cylinder 212 will rotate the shell, the shell Y will move the motor 213 to send the shell to the turntable device 3, the shell side pressing cylinder 303 of the turntable device 3 will push the elastic pressing on the fixture open, the suction nozzle lifting cylinder will put the shell into again, after the shell side pressing cylinder 303 is retracted, the turntable motor 301 rotates a position, the second sensor 302 will detect whether the fixture has a shell or not, then rotate a position to come under the welding device 7, The welding machine welds the appointed position according to the set program, after the welding is finished, the rotary table continues to rotate to the next position, the connecting piece is waited to be installed, the connecting piece material belt can be conveyed to the connecting piece cutting and installing device 4 through the feeding device 1, the material belt is positioned by the second material belt positioning cylinder 401, the material belt is driven to move by the second material belt X-direction moving cylinder 402, then the material belt is pressed by the second material belt pressing cylinder 405, then the material belt is cut down according to the appointed size by the second material belt cutting cylinder 404, the connecting piece is sucked by the second material taking suction nozzle 408, the suction nozzle is lifted by the first suction nozzle lifting cylinder 407, the connecting piece is conveyed to the shell welded by the rotary table by the suction nozzle moving cylinder 406, The turntable continues to rotate to the next position welding device 7, the pressing cylinder 304 on the shell presses the shell, the welding machine welds the appointed position according to the set program, after welding, the turntable continues to rotate to the next position material taking and edge folding device 5, the pressing cylinder 303 on the side of the shell on the turntable pushes the elastic pressing on the fixture open, the clamping jaw cylinder 501 of the material taking and edge folding device 5 clamps the shell, the clamping jaw lifting cylinder 503 lifts the clamping jaw, then the clamping jaw rotating cylinder 502 rotates the clamping jaw, the clamping jaw displacement motor 504 sends the clamping jaw to the position above the second edge folding motor 506, and the clamping jaw lifting cylinder 503 puts down the clamping jaw, The shell is pressed by the rim charge pressing cylinder 505, the rim charge of the shell is folded down by the second rim charge motor 506, the pressing cylinder is loosened, the shell X-displacement motor 601 moves the material taking suction nozzle to suck the shell, the second suction nozzle lifting cylinder 507 lifts the suction nozzle, the shell X-displacement motor 601 sends the shell to the photographing position of the CCD photographing component 511, the suction nozzle lifting lowers the shell, the shell positioning suction nozzle 509 sucks the shell, the CCD of the CCD photographing component 511 performs photographing detection, then rotates to continue photographing detection, after the photographing detection is completed, the shell X-displacement motor 601 of the material discharging disc device 6 moves the fourth material taking suction nozzle 604 past to take the detected shell, Qualified shells are conveyed to empty trays in the device by the shell X-type displacement motor 601 to be arranged and placed, new empty trays are replaced after the empty trays are fully filled, and full trays are moved to a full tray bin 606 to be placed by the tray displacement motor 611.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Connector housing automatic assembly welding feed divider, including material feeding unit (1), shell tailor installation device (2), carousel device (3), connection piece tailor installation device (4), get material and turn over rim charge device (5), blowing dish device (6), welding set (7), first welding frame (120) and first protection casing (130), its characterized in that: the feeding device (1) comprises a tray motor (101), a paper collecting belt motor (102), a trough (103) and an aluminum profile frame (104).

2. The connector housing automatic assembly welding dispenser of claim 1, wherein: the shell cutting and mounting device (2) comprises a first material belt positioning cylinder (201), a first material belt X-direction moving cylinder (202), a first sensor (203), a first material belt cutting cylinder (204), a first material belt pressing cylinder (205), an air claw lifting cylinder (206), an air claw moving cylinder (207), a rotary air claw (208), a first edging motor (209), a shell pressing cylinder (210), a first material taking suction nozzle (211), a first suction nozzle rotary cylinder (212), a shell Y-direction moving motor (213) and a motor main body (214).

3. The connector housing automatic assembly welding dispenser of claim 1, wherein: the turntable device (3) comprises a turntable motor (301), a second sensor (302), a shell side pressing cylinder (303) and a shell upper pressing cylinder (304).

4. The connector housing automatic assembly welding dispenser of claim 1, wherein: the connecting piece cutting and mounting device (4) comprises a second material belt positioning cylinder (401), a second material belt X-direction moving cylinder (402), a third sensor (403), a second material belt cutting cylinder (404), a second material belt pressing cylinder (405), a suction nozzle moving cylinder (406), a first suction nozzle lifting cylinder (407), a second material taking suction nozzle (408) and a waste hopper (409).

5. The connector housing automatic assembly welding dispenser of claim 1, wherein: the material taking and edge folding device (5) comprises a clamping jaw air cylinder (501), a clamping jaw rotary air cylinder (502), a clamping jaw lifting air cylinder (503), a clamping jaw displacement motor (504), an edge folding material pressing air cylinder (505), a second edge folding material motor (506), a second suction nozzle lifting air cylinder (507), a third material taking suction nozzle (508), a shell positioning suction nozzle (509), a shell rotary air cylinder (510), a CCD photographing assembly (511), a waste material pipeline (512) and a distributing hopper (513).

6. The connector housing automatic assembly welding dispenser of claim 1, wherein: the discharging disc device (6) comprises a shell X-shaped displacement motor (601), a shell rotating motor (602), a second suction nozzle rotating cylinder (603), a fourth material taking suction nozzle (604), an empty disc bin (605), a full disc bin (606), a disc lifting cylinder (607), a feeding disc cylinder (608), a discharging disc cylinder (609), a full disc lifting cylinder (610), a disc displacement motor (611), a disc inductor (612), a second protective cover (613) and a second welding frame (614).

7. The connector housing automatic assembly welding dispenser of claim 1, wherein: the feeding device (1) is arranged on one side of the first welding frame (120), a shell cutting and installing device (2) is arranged on one side, close to the feeding device (1), of the first welding frame (120), a rotary table device (3) is arranged on the rear side of the shell cutting and installing device (2), and a connecting piece cutting and installing device (4) is arranged on the rear side of the rotary table device (3).

8. The connector housing automatic assembly welding dispenser of claim 1, wherein: one side of the connecting piece cutting and installing device (4) is provided with a welding device (7), one side of the rotary disc device (3) is provided with a material taking and edge folding device (5), and one side of the material taking and edge folding device (5) is provided with a material discharging disc device (6).