CN221210141U

CN221210141U - Gear shaping processingequipment of gear

Info

Publication number: CN221210141U
Application number: CN202322726905.4U
Authority: CN
Inventors: 张标; 丁慧
Original assignee: Anhui Delun Intelligent Technology Co ltd
Current assignee: Anhui Delun Intelligent Technology Co ltd
Priority date: 2023-10-10
Filing date: 2023-10-10
Publication date: 2024-06-25
Anticipated expiration: 2033-10-10

Abstract

The utility model discloses a gear shaping device of a gear, which comprises: the gear shaping mechanism is arranged on one side of the gear shaping seat, and a gear shaping cutter is arranged at the bottom of the gear shaping mechanism and can extend into the cooling pond to cool; wherein the cooling tank comprises; the cooling tank comprises a cooling tank body, a filter screen, a water draining through hole and a water draining valve assembly, wherein the filter screen is horizontally arranged inside the cooling tank body in a drawer mode to filter waste materials, and the water draining through hole is formed in the bottom of the cooling tank body. The utility model solves the problems that the device controls the vibration of the vibrating spring and the vibrating plate through the rotation of the torsion spring at one side, and the vibrating plate is easy to incline and a gap is generated between the side wall of the cooling tank, so that waste materials are difficult to clean. Therefore, the gear shaping processing device can timely reduce the temperature of the cutter and timely clean waste materials.

Description

Gear shaping processingequipment of gear

Technical Field

The utility model relates to the technical field of gear machining, in particular to a gear shaping device of a gear.

Background

In the gear manufacturing process, gear shaping machines are used, the gear shaping machines are mainly metal cutting machine tools, gear shaping cutters are mainly used for processing inner and outer straight-tooth and helical-tooth cylindrical gears and other tooth-shaped parts according to a generating method, the gear shaping machines are generally divided into two types, namely a vertical type and a horizontal type, are generally used in the most common mode, and are mounted on a cutter main shaft through the gear shaping cutters and simultaneously perform rotary motion and up-down reciprocating slotting motion.

Chinese patent CN217316242U discloses an efficient gear shaping, the device closing plate up end fixedly connected with several symmetric distribution vibrating spring, several vibrating spring top fixedly connected with vibrating plate, through vibrating spring and vibrating plate, make when the gear sword is when the extrusion vibrating plate, receive vibrating spring's effect under, vibrating plate vibration, can shake the waste material off into the sword rose box fast, guarantee the clean and tidy of cooling tank, simultaneously when the coolant liquid reinjects the cooling tank, receive vibrating plate vibration effect, make the coolant liquid rock, the mobility of coolant liquid has been increased, thereby realize the effect of rapid cooling when improving the gear sword and wasing fast.

But the device is through torsional spring rotation control vibrating spring and vibrating plate vibration of one side, and vibrating spring atress is uneven, produces the space between the easy emergence slope of vibrating plate and the cooling tank lateral wall, further leads to coolant liquid and waste material inflow between vibrating plate and the closing plate to lead to the waste material to be difficult to clean.

Therefore, the present utility model provides a gear shaping device capable of timely reducing the temperature of a tool and timely cleaning waste materials, and the gear shaping device is a problem to be solved.

Disclosure of utility model

Aiming at the technical problems, the device disclosed by the utility model aims to solve the problems that in the prior art, the vibration spring and the vibration plate are controlled to vibrate through the rotation of the torsion spring at one side, the stress of the vibration spring is uneven, the vibration plate is easy to incline, gaps are formed between the side wall of the cooling tank, and further cooling liquid and waste materials flow between the vibration plate and the sealing plate, so that the waste materials are difficult to clean. Therefore, the gear shaping processing device can timely reduce the temperature of the cutter and timely clean waste materials.

In order to achieve the above object, the present utility model provides a gear shaping device for a gear, the device comprising: the gear shaping mechanism is arranged on one side of the gear shaping seat, and a gear shaping cutter is arranged at the bottom of the gear shaping mechanism and can extend into the cooling pond to cool; wherein,

The cooling tank comprises; cooling tank body, filter screen, drain through-hole and water drain valve subassembly, the horizontal drawer type setting of filter screen is in order to filter the waste material inside the cooling tank body, cooling tank body bottom is provided with the drain through-hole, water drain valve subassembly shutoff is in water drain through-hole department, can make the coolant liquid in the cooling tank body flow from the drain through-hole through pressing down the water drain valve subassembly, and the rethread is taken out the filter screen in order to handle the waste material on the filter screen.

Preferably, the drain valve assembly comprises: the water drain valve comprises a water drain valve body and an elastic piece, wherein the water drain valve body is vertically arranged at a water drain through hole, a first spring supporting seat is horizontally arranged on the whole body of the water drain valve body, a second spring supporting seat is horizontally arranged on the inner wall of the water drain through hole, the elastic piece is sleeved on the water drain valve body, one end of the elastic piece is in butt joint with the first spring supporting seat, and the other end of the elastic piece is in butt joint with the second spring supporting seat.

Preferably, the cooling tank body is provided with the slide rail with respect to both sides wall, the filter screen is provided with the slider in the both sides relatively, the filter screen can be followed its length direction sliding assembly in the slide rail through the slider, the drain valve body is located the filter screen below, and its upper surface inwards caves in and have the internal thread hole, is equipped with the length assembly piece through the vertical screw thread of internal thread hole, the length assembly piece vertically runs through and stretches out the filter screen part, the gear shaping sword can press down the length assembly piece and drive the drain valve body and move downwards to make the coolant liquid flow from the drain through-hole.

Preferably, the inner wall of the sliding rail is provided with a clamping groove, the sliding block is provided with a clamping block matched with the clamping groove, and the filter screen can be clamped with the inner wall of the sliding rail through the clamping block.

Preferably, the cooling tank body is provided with a limiting protection frame positioned above and below the filter screen, and a limiting through hole attached to the water drain valve assembly is vertically formed in the limiting protection frame.

Preferably, the length fitting is provided with anti-skid threads.

Preferably, the upper surface of the filter screen is recessed downwardly to form a chute.

Preferably, a water tank for containing the cooling liquid flowing out through the water draining through hole is arranged below the cooling tank.

Preferably, a water suction pump is arranged on one side of the frame, a water suction pipeline of the water suction pump is communicated with the water tank, and a water outlet nozzle of the water suction pump faces to the contact position of the gear shaping cutter and the gear to be processed.

According to the technical scheme, compared with the prior art, the utility model has the following beneficial effects: according to the utility model, the gear shaping cutter of the gear shaping mechanism is used for shaping gears arranged on the gear arranging seat on the upper surface of the rack, and after finishing one cycle of processing each time, the gear shaping cutter can extend into the cooling tank to cool and clean waste, and the waste falling from the gear shaping cutter is filtered by the filter screen; when the filter screen is full, the bottom of the cooling tank is provided with a water draining through hole, cooling liquid can flow out of the water draining through hole by pressing the water draining valve assembly, and then the filter screen is drawn out to treat waste on the surface of the filter screen, so that the processing efficiency and quality are improved.

Additional features and advantages of the utility model will be set forth in the detailed description which follows; and none of the utility models are related to the same or are capable of being practiced in the prior art.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model, and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the description serve to explain, without limitation, the utility model. In the drawings:

Fig. 1 is a perspective view of a gear shaping device for a gear according to a preferred embodiment of the present utility model.

Fig. 2 is a second perspective view of a gear shaping device for a gear according to a preferred embodiment of the present utility model.

Fig. 3 is a plan sectional view of a gear shaping device for a gear provided in a preferred embodiment of the present utility model.

Fig. 4 is an enlarged view at a in fig. 3.

Fig. 5 is a partial exploded view of a gear shaping device for a gear provided in a preferred embodiment of the present utility model.

Fig. 6 is a partial perspective view of a gear shaping device for a gear provided in a preferred embodiment of the present utility model.

Reference numerals illustrate: 1-a frame; 6-a water tank; 2-a gear placing seat; 3-gear shaping mechanism; 7-a gear shaping cutter; 4-a cooling tank; 8-cooling pool body; 801-a drainage through hole; 80101-a second spring abutment; 802-slide rails; 803, limiting a protective frame; 80301-limiting through holes; 9-a filter screen; 901-a waste tank; 902-a slider; 90201-a clamping block; 10-a drain valve assembly; 1001-a drain valve body; 100101-a first spring abutment; 100102-an internally threaded bore; 1002-length fitting; 100201-anti-skid lines; 1003-elastic member; 5-a water suction pump; 11-a water pumping pipeline; 12-water outlet nozzle.

Detailed Description

The following describes specific embodiments of the present utility model in detail with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the utility model, are not intended to limit the utility model.

In the present utility model, unless otherwise indicated, terms such as "upper, lower, inner, outer" and the like are used merely to denote orientations of the term in a normal use state or are commonly understood by those skilled in the art, and should not be construed as limitations of the term.

The utility model will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the utility model and the specific objects and functions achieved.

Referring to fig. 1-4: a gear shaping apparatus for a gear, the apparatus comprising: the gear shaping mechanism 3 is arranged on one side of the gear shaping seat 2, a gear shaping cutter 7 is arranged at the bottom of the gear shaping mechanism 3, and the gear shaping cutter 7 can extend into the cooling pond 4 to cool; wherein,

The cooling tank 4 includes; the cooling tank 4 body, filter screen 9, drain through-hole 801 and drain valve subassembly 10, the horizontal drawer type setting of filter screen 9 is inside the cooling tank 4 body in order to filter the waste material, cooling tank 4 body bottom is provided with the drain through-hole 801, drain valve subassembly 10 shutoff is in drain through-hole 801 department, can make the coolant liquid in the cooling tank 4 body flow out from drain through-hole 801 through pressing down drain valve subassembly 10, and rethread is taken out filter screen 9 in order to handle the waste material on the filter screen 9.

According to the application, the gear shaping cutter 7 of the gear shaping mechanism 3 is used for shaping gears placed on the gear placement seat 2 on the upper surface of the frame 1, after finishing one cycle of processing each time, the gear shaping cutter 7 can extend into the cooling tank 4 to cool and clean waste, and the waste falling from the gear shaping cutter 7 is filtered by the filter screen 9; when the filter screen 9 is full, the bottom of the cooling tank 4 is provided with a water discharge through hole 801, and the cooling liquid can flow out of the water discharge through hole 801 by pressing the water discharge valve assembly 10, and then the filter screen 9 is drawn out to treat the waste on the surface of the filter screen, so that the processing efficiency and quality are improved.

Referring to fig. 2 and 4: the drain valve assembly 10 includes: the water drain valve body 1001 and elastic component 1003, the water drain valve body 1001 is vertical to be set up in water drain through hole 801 department, and its whole body level is provided with first spring butt seat 100101, water drain through hole 801 inner wall level is provided with second spring butt seat 80101, elastic component 1003 cover is established on water drain valve body 1001, and its one end and first spring butt seat 100101 butt, the other end and second spring butt seat 80101 butt.

When the cooling liquid in the cooling tank 4 needs to be discharged, the application can open the water drain through hole 801 by pressing the water drain valve body 1001. At this time, the elastic member 1003 is elastically deformed, so that a gap is formed between the drain valve body 1001 and the drain through hole 801, thereby ensuring that the coolant can flow out smoothly.

Referring to fig. 4 and 5: the cooling tank 4 is provided with the slide rail 802 with respect to two side walls, the filter screen 9 is provided with the slider 902 in the opposite sides, the filter screen 9 can be along its length direction sliding assembly in the slide rail 802 through the slider 902, the drain valve body 1001 is located filter screen 9 below, and its upper surface inwards sunken has internal thread hole 100102, is equipped with length assembly part 1002 through the vertical screw thread of internal thread hole 100102, length assembly part 1002 vertically runs through and stretches out a part of filter screen 9, the gear shaping sword 7 can press down length assembly part 1002 and drive drain valve body 1001 downwardly moving to make the coolant liquid follow the drain through-hole 801 outflow.

When the filter screen 9 is full, the gear shaping cutter 7 can downwards move to press the length assembly part 1002 to drive the water drain valve body 1001 to downwards move, so that the cooling liquid in the cooling tank 4 is emptied, then the length assembly part 1002 is removed, and the filter screen 9 is extracted along the length direction of the sliding rail 802, so that waste materials on the surface of the filter screen 9 are treated.

Referring to fig. 5: the inner wall of the sliding rail 802 is provided with a clamping groove, the sliding block 902 is provided with a clamping block 90201 matched with the clamping groove, and the filter screen 9 can be clamped with the inner wall of the sliding rail 802 through the clamping block 90201.

In the process of inserting the filter screen 9 into the slide rail 802, the filter screen 9 is required to be clamped with the clamping groove through the clamping block 90201 by a little force, so that the filter screen 9 can be effectively prevented from being separated from the slide rail 802. When the filter screen 9 is drawn out, it is also required to be drawn out with a small force.

Referring to fig. 5: the cooling tank 4 body is provided with a limiting protection frame 803 positioned above and below the filter screen 9, and a limiting through hole 80301 attached to the water drain valve assembly 10 is vertically arranged on the limiting protection frame 803.

When the drain valve assembly 10 moves downward, the lower portion of the drain valve assembly contacts the upper limit guard 803. The purpose of the limiting aperture 80301 is to ensure that the vertical position of the flush valve assembly 10 is limited during movement, facilitating repositioning of the spring 1003.

Referring to fig. 6: the length fitting 1002 has cleats 100201 disposed thereon.

The present application allows the user to better unscrew the length fitting 1002 by providing anti-slip features 100201 on the length fitting 1002.

Referring to fig. 5: the upper surface of the filter screen 9 is recessed downward to form a waste tank 901.

The purpose of the scrap chute 901 of the present application is to collect and store the scrap and chips generated during the gear shaping process. When the gear shaper cutter 7 cuts the gears, the generated waste and scraps can fall into the waste tank 901, so that the waste and scraps are prevented from scattering in a working area or interfering with the normal operation of the device.

Referring to fig. 2: the frame 1 is provided with a water tank 6 below the cooling tank 4 for containing the cooling liquid flowing out through the drain through hole 801.

When the cooling liquid flows out from the drainage through hole 801, the liquid is led into the water tank 6, so that the liquid is prevented from directly flowing into the ground or other areas. By providing the water tank 6, the cooling liquid can be conveniently collected and stored, keeping the working area clean and safe. Meanwhile, the water tank 6 can also play a role in storing and recycling the cooling liquid. The cooling liquid can be filtered and purified in the water tank 6 and then reintroduced into the gear shaping process to improve the cooling effect and the processing quality.

Referring to fig. 2: the rack 1 is provided with the suction pump 5 on one side, the suction pipe 11 of suction pump 5 communicates with water tank 6, and its water outlet nozzle 12 is towards gear shaping sword 7 and wait to process the gear contact department.

The application is provided with a water pump 5 at one side of the frame 1 for pumping the cooling liquid out of a water tank 6. The function of the suction pump 5 is to provide a flow and pressure of the cooling liquid ensuring that the cooling liquid can effectively cool and clean the contact between the gear shaper cutter 7 and the gear to be machined. The water suction pipe 11 of the water suction pump 5 communicates with the water tank 6, and the coolant is drawn into the water suction pump 5 through the pipe. After the cooling liquid pressure is increased by the water suction pump 5, the cooling liquid is sprayed to the contact position of the gear shaping cutter 7 and the gear to be processed through the water outlet nozzle 12.

When the device provided by the utility model is used, the gear shaping cutter 7 of the gear shaping mechanism 3 carries out gear shaping processing on the gear placed on the gear placement seat 2 on the upper surface of the frame 1, after finishing processing for one period each time, the gear shaping cutter 7 can extend into the cooling tank 4 to cool and clean waste, and the waste falling onto the waste tank 901 from the gear shaping cutter 7 is filtered by the filter screen 9; when the filter screen 9 is full, the bottom of the cooling tank 4 is provided with a water draining through hole 801, the water draining valve body 1001 is driven to move downwards by pressing the gear shaping cutter 7 to move downwards to press the length fitting 1002, at this time, the elastic piece 1003 can generate elastic deformation, so that a gap is formed between the water draining valve body 1001 and the water draining through hole 801, and cooling liquid flows out of the water draining through hole 801, and then the filter screen 9 is pulled out to process waste on the surface of the cooling tank, so that the processing efficiency and quality are improved. In the process of inserting the filter screen 9 into the slide rail 802, the filter screen 9 needs to be clamped with the clamping groove through the clamping block 90201 with a little force, so that the filter screen 9 can be effectively prevented from being separated from the slide rail 802. When the filter screen 9 is drawn out, it is also required to be drawn out with a small force. The purpose of the limiting aperture 80301 is to ensure that the vertical position of the flush valve assembly 10 is limited during movement, facilitating repositioning of the spring 1003. When the drain through hole 801 flows out of the cooling liquid, the liquid is guided into the water tank 6, and is prevented from directly flowing into the ground or other areas. Meanwhile, the water tank 6 can also play a role in storing and recycling the cooling liquid. The cooling liquid can be filtered and purified in the water tank 6, and then is reintroduced into the gear shaping process through the water suction pump 5, so that the cooling effect and the processing quality are improved.

The preferred embodiments of the present utility model have been described in detail above with reference to the accompanying drawings, but the present utility model is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solution of the present utility model within the scope of the technical concept of the present utility model, and all the simple modifications belong to the protection scope of the present utility model.

In addition, the specific features described in the above embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, various possible combinations are not described further.

Moreover, any combination of the various embodiments of the utility model can be made without departing from the spirit of the utility model, which should also be considered as disclosed herein.

Claims

1. A gear shaping device for a gear, the device comprising: the gear shaping mechanism comprises a frame (1), a gear placement seat (2), a gear shaping mechanism (3) and a cooling pool (4), wherein the gear placement seat (2) is arranged on the upper surface of the frame (1), the gear shaping mechanism (3) is arranged on one side of the gear placement seat (2), a gear shaping cutter (7) is arranged at the bottom of the gear shaping mechanism, and the gear shaping cutter (7) can extend into the cooling pool (4) to cool; wherein,

The cooling tank (4) comprises; cooling tank (4) body, filter screen (9), drain through-hole (801) and drain valve subassembly (10), filter screen (9) horizontal drawer type set up inside cooling tank (4) body in order to filter the waste material, cooling tank (4) body bottom is provided with drain through-hole (801), drain valve subassembly (10) shutoff is in drain through-hole (801) department, can make the coolant liquid in cooling tank (4) body flow from drain through-hole (801) through pressing down drain valve subassembly (10), and rethread is taken out filter screen (9) in order to handle the waste material on filter screen (9).

2. Gear shaping device according to claim 1, characterized in that the water drain valve assembly (10) comprises: the water draining valve comprises a water draining valve body (1001) and an elastic piece (1003), wherein the water draining valve body (1001) is vertically arranged at a water draining through hole (801), a first spring supporting seat (100101) is horizontally arranged on the whole body of the water draining valve body, a second spring supporting seat (80101) is horizontally arranged on the inner wall of the water draining through hole (801), the elastic piece (1003) is sleeved on the water draining valve body (1001), one end of the elastic piece is in butt joint with the first spring supporting seat (100101), and the other end of the elastic piece is in butt joint with the second spring supporting seat (80101).

3. Gear shaping device according to claim 2, characterized in that the cooling bath (4) is provided with slide rails (802) on opposite side walls in the body, the filter screen (9) is provided with slide blocks (902) on opposite sides, the filter screen (9) can be assembled in the slide rails (802) in a sliding way along the length direction of the slide blocks (902), the drain valve body (1001) is located below the filter screen (9), the upper surface of the drain valve body is provided with an internally threaded hole (100102) in an inwards recessed way, the length fitting (1002) is assembled through the vertically threaded hole (100102), the length fitting (1002) vertically penetrates through a part of the extending filter screen (9), and the gear shaping cutter (7) can press the length fitting (1002) downwards to drive the drain valve body (1001) to move downwards so that cooling liquid flows out of the drain through hole (801).

4. A gear shaping device according to claim 3, wherein the inner wall of the sliding rail (802) is provided with a clamping groove, the sliding block (902) is provided with a clamping block (90201) adapted to the clamping groove, and the filter screen (9) can be clamped with the inner wall of the sliding rail (802) through the clamping block (90201).

5. Gear shaping device according to claim 4, characterized in that the cooling tank (4) body is provided with a limit protection frame (803) located above and below the filter screen (9), and a limit through hole (80301) attached to the drain valve assembly (10) is vertically arranged on the limit protection frame (803).

6. A gear shaping device according to claim 3, characterized in that the length fitting (1002) is provided with anti-slip patterns (100201).

7. Gear shaping device according to claim 1, characterized in that the upper surface of the filter screen (9) is recessed downwards to form a waste channel (901).

8. Gear shaping device according to claim 1, characterized in that the frame (1) is provided with a water tank (6) under the cooling bath (4) for holding the cooling liquid flowing out through the drainage through hole (801).

9. Gear shaping device according to claim 8, characterized in that a suction pump (5) is arranged on one side of the frame (1), a suction pipe (11) of the suction pump (5) is communicated with the water tank (6), and a water outlet nozzle (12) faces towards the contact position of the shaping cutter (7) and the gear to be processed.