CN211249665U - Cleaning device of die casting machining center - Google Patents
Cleaning device of die casting machining center Download PDFInfo
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- CN211249665U CN211249665U CN201922368687.5U CN201922368687U CN211249665U CN 211249665 U CN211249665 U CN 211249665U CN 201922368687 U CN201922368687 U CN 201922368687U CN 211249665 U CN211249665 U CN 211249665U
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- 238000004512 die casting Methods 0.000 title claims abstract description 25
- 238000004140 cleaning Methods 0.000 title claims abstract description 20
- 239000000428 dust Substances 0.000 claims abstract description 87
- 238000010521 absorption reaction Methods 0.000 claims abstract 3
- 238000003754 machining Methods 0.000 claims description 21
- 238000007789 sealing Methods 0.000 claims description 6
- 230000002349 favourable effect Effects 0.000 abstract 2
- 125000003003 spiro group Chemical group 0.000 abstract 2
- 239000007788 liquid Substances 0.000 abstract 1
- 238000000926 separation method Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及压铸件技术领域,特别是一种压铸件加工中心的清洁装置。The utility model relates to the technical field of die castings, in particular to a cleaning device of a die casting machining center.
背景技术Background technique
加工中心是从数控铣床发展而来的,与数控铣床最大的区别在于加工中心具有自动交换加工刀具的能力,通过在刀库上安装不同用途的加工刀具,可在一次装夹中通过自动换刀装置改变主轴上的加工刀具,实现多种加工功能。压铸件在加工中心进行加工时,特别是在打磨过程中,会产生大量的碎屑,现有技术中的压铸件加工中心难以对加工时产生的碎屑进行阻隔,并且难以将碎屑及时去除,影响了压铸件的加工精度,且通常需要人工对加工台面进行清洁,降低了工作效率,为此我们提出了一种压铸件加工中心的清洁装置,以解决上述提出的技术问题。The machining center is developed from the CNC milling machine. The biggest difference from the CNC milling machine is that the machining center has the ability to automatically exchange machining tools. By installing machining tools for different purposes on the tool magazine, it can be automatically changed in one clamping. The device changes the machining tool on the spindle to realize various machining functions. When the die casting is processed in the machining center, especially during the grinding process, a large amount of debris will be generated. The die casting machining center in the prior art is difficult to block the debris generated during processing, and it is difficult to remove the debris in time. , which affects the machining accuracy of the die-casting parts, and usually requires manual cleaning of the machining table, which reduces the work efficiency. For this reason, we propose a cleaning device for the die-casting parts machining center to solve the above-mentioned technical problems.
实用新型内容Utility model content
本实用新型提供了一种压铸件加工中心的清洁装置,以解决上述背景技术提出的现有技术中的压铸件加工中心难以对加工时产生的碎屑进行阻隔,并且难以将碎屑及时去除的问题。The utility model provides a cleaning device for a die-casting machining center, so as to solve the problem that the die-casting machining center in the prior art proposed by the above-mentioned background technology is difficult to block the debris generated during machining, and it is difficult to remove the debris in time. question.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种压铸件加工中心的清洁装置,包括加工中心,所述加工中心上方前端固定有电主轴,所述电主轴的下方设有与电主轴的动力输出端连接的加工刀具,所述加工中心的前端上方转动连接有位于加工刀具下方的加工台,所述加工台的左侧设有螺接于加工中心前端上方的支撑块,所述加工台的右侧设有螺接于加工中心的前端上方的支撑架,所述支撑块和支撑架上方均固定有电机,所述电机相对的一侧均设有电液推杆,所述电液推杆的外端与电机的动力输出端连接,所述电液推杆的内端均通过螺钉固定有防尘罩,左侧的所述防尘罩的左端开有通孔,所述防尘罩顶面均焊接有防尘板;A cleaning device for a die-casting machining center includes a machining center, an electric spindle is fixed at the front end above the machining center, and a machining tool connected to the power output end of the electric spindle is arranged below the electric spindle. A processing table located below the processing tool is rotatably connected above the front end, the left side of the processing table is provided with a support block screwed above the front end of the machining center, and the right side of the processing table is provided with a screw connected above the front end of the machining center A support frame is provided, a motor is fixed above the support block and the support frame, an electro-hydraulic push rod is arranged on the opposite side of the motor, and the outer end of the electro-hydraulic push rod is connected with the power output end of the motor, so The inner end of the electro-hydraulic push rod is fixed with a dust cover by screws, the left end of the left side of the dust cover is provided with a through hole, and the top surface of the dust cover is welded with a dust plate;
所述支撑块前端的上下两侧均开有通槽,上方的所述通槽内固定有抽风机,所述抽风机与左侧的所述防尘罩之间连接有吸尘管,且吸尘管贯穿过上方的所述通槽的右侧,下方的所述通槽内设有集尘盒,所述集尘盒底面开有滑槽,下方的所述通槽的槽底通过螺钉固定有与滑槽滑动连接的滑块,所述抽风机与集尘盒之间设有贯穿过两个所述通槽之间的排尘管。The upper and lower sides of the front end of the support block are provided with through grooves, an exhaust fan is fixed in the upper through groove, and a dust suction pipe is connected between the exhaust fan and the dust cover on the left side, and the suction fan is installed. The dust pipe runs through the right side of the upper through groove, the lower through groove is provided with a dust collecting box, the bottom surface of the dust collecting box is provided with a chute, and the bottom of the lower through groove is fixed by screws There is a sliding block slidably connected with the chute, and a dust exhaust pipe penetrating between the two through grooves is arranged between the exhaust fan and the dust collecting box.
进一步的,所述防尘罩位于加工台外围,且两个所述防尘罩相接触组成一个圆环,两个所述防尘板相接触组成一个中心为空的圆板。Further, the dust cover is located at the periphery of the processing table, two of the dust covers are in contact to form a circular ring, and the two dust plates are in contact to form a circular plate with an empty center.
进一步的,所述电主轴贯穿过两个所述防尘板中心的圆孔。Further, the electro-spindle passes through two circular holes in the center of the dust-proof plates.
进一步的,两个所述防尘罩相接触的一面和两个所述防尘板内侧壁均固定有密封条。Further, sealing strips are fixed on the contact surface of the two dustproof covers and the inner side walls of the two dustproof plates.
进一步的,所述吸尘管通过通孔与左侧的所述防尘罩相通。Further, the dust suction pipe communicates with the dust cover on the left side through a through hole.
进一步的,所述抽风机通过排尘管与集尘盒相通。Further, the exhaust fan communicates with the dust collecting box through a dust exhaust pipe.
与现有技术相比,本实用新型实现的有益效果:Compared with the prior art, the beneficial effects realized by the utility model:
通过启动两个电机,使电液推杆推动防尘罩至相接触,同时防尘罩内侧壁与加工台外侧壁相接触,且两个防尘板相接触,同时防尘板内侧壁与电主轴外侧壁相接触,此时两个防尘罩与两个防尘板之间组成一个封闭的空间,通过电主轴驱动加工刀具在此空间内对压铸件进行加工,防尘罩与防尘板对加工时产生的碎屑进行了阻隔,防止碎屑飞溅;By starting the two motors, the electro-hydraulic push rod pushes the dust cover to contact, and at the same time the inner side wall of the dust cover is in contact with the outer side wall of the processing table, and the two dust plates are in contact, and at the same time the inner side wall of the dust plate is in contact with the electric The outer side walls of the spindle are in contact. At this time, a closed space is formed between the two dustproof covers and the two dustproof plates. The machining tool is driven by the electric spindle to process the die castings in this space. The debris generated during processing is blocked to prevent debris from splashing;
密封条的设置能够有效增强两个防尘罩与两个防尘板之间的密封性,能够更加有效的防止碎屑飞溅出去;The arrangement of the sealing strip can effectively enhance the sealing between the two dust covers and the two dust plates, and can more effectively prevent debris from splashing out;
通过控制加工中心使抽风机工作,使碎屑会通过通孔经过吸尘管从排尘管排入集尘盒,通过向外拉动集尘盒,使集尘盒通过滑槽在滑块上移动,将集尘盒取出进行清理,有利于对碎屑进行及时处理并清理,防止加工台上碎屑堆积,加工刀具和压铸件上碎屑残留,影响加工效果,且避免了人工清理,提高了工作效率。By controlling the machining center to make the exhaust fan work, the debris will be discharged into the dust box from the dust pipe through the through hole through the dust pipe, and the dust box can be moved on the slider through the chute by pulling the dust box outward. , Take out the dust box for cleaning, which is conducive to timely processing and cleaning of debris, preventing debris accumulation on the processing table, and debris remaining on processing tools and die castings, which affects the processing effect, and avoids manual cleaning. work efficiency.
附图说明Description of drawings
图1为本实用新型的剖面结构示意图。FIG. 1 is a schematic cross-sectional structure diagram of the utility model.
图2为本实用新型防尘板的俯视示意图。2 is a schematic top view of the dust-proof plate of the present invention.
图3为本实用新型防尘板的立体示意图。FIG. 3 is a perspective view of the dust-proof plate of the utility model.
图4为本实用新型支撑块和集尘盒的立体拆分示意图。Fig. 4 is a perspective view of the disassembly of the support block and the dust collecting box of the present invention.
图1-4中:1-加工中心,2-电主轴,3-加工刀具,4-加工台,5-防尘罩,6-防尘板,7-通孔,8-电液推杆,9-支撑块,10-电机,11-通槽,12-抽风机,13-集尘盒,14-吸尘管,15-排尘管,16-滑块,17-滑槽,18-支撑架。In Figure 1-4: 1-machining center, 2-electric spindle, 3-machining tool, 4-machining table, 5-dust cover, 6-dust plate, 7-through hole, 8-electro-hydraulic push rod, 9-Support block, 10-Motor, 11-Through slot, 12-Exhaust fan, 13-Dust box, 14-Dust pipe, 15-Dust pipe, 16-Slider, 17-Chute, 18-Support shelf.
具体实施方式Detailed ways
以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效。The embodiments of the present invention are described below by specific embodiments, and those who are familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本实用新型可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本实用新型可实施的范畴。It should be noted that the structures, proportions, sizes, etc. shown in the drawings in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with this technology, and are not used to limit the implementation of the present invention. Therefore, it does not have technical substantive significance. Any modification of structure, change of proportional relationship or adjustment of size should still fall in The technical content disclosed by the present invention should be within the scope that can be covered. At the same time, the terms such as "up", "down", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and clarity, and are not used to limit this specification. The applicable scope of the utility model and the change or adjustment of its relative relationship shall be regarded as the applicable scope of the present utility model without substantially changing the technical content.
如图1至图4所示,一种压铸件加工中心的清洁装置,包括加工中心1,所述加工中心1上方前端固定有电主轴2,所述电主轴2的下方设有与电主轴2的动力输出端连接的加工刀具3,所述加工中心1的前端上方转动连接有位于加工刀具3下方的加工台4,所述加工台4的左侧设有螺接于加工中心1前端上方的支撑块9,所述加工台4的右侧设有螺接于加工中心的1前端上方的支撑架18,所述支撑块9和支撑架18上方均固定有电机10,所述电机10相对的一侧均设有电液推杆8,所述电液推杆8的外端与电机10的动力输出端连接,所述电液推杆8的内端均通过螺钉固定有防尘罩5,左侧的所述防尘罩5的左端开有通孔7,所述防尘罩5顶面均焊接有防尘板6;As shown in FIG. 1 to FIG. 4 , a cleaning device for a die casting machining center includes a
所述支撑块9前端的上下两侧均开有通槽11,上方的所述通槽11内固定有抽风机12,所述抽风机12与左侧的所述防尘罩5之间连接有吸尘管14,且吸尘管14贯穿过上方的所述通槽11的右侧,下方的所述通槽11内设有集尘盒13,所述集尘盒13底面开有滑槽17,下方的所述通槽11的槽底通过螺钉固定有与滑槽17滑动连接的滑块16,所述抽风机12与集尘盒13之间设有贯穿过两个所述通槽11之间的排尘管15。The upper and lower sides of the front end of the
所述防尘罩5位于加工台4外围,且两个所述防尘罩5相接触组成一个圆环,两个所述防尘板6相接触组成一个中心为空的圆板。The
具体实施时,将待加工的压铸件固定于加工台4上方,通过控制加工中心1使电主轴2移动至预设工位,控制加工中心1同时启动两个电机10,使两根电液推杆8推动两个防尘罩5同时向相对的一侧移动,当两个防尘罩5移动至相接触时,且两个防尘板6相接触,因为所述电主轴2工作时贯穿过两个所述防尘板6中心的圆孔,所以电主轴2驱动加工刀具3对压铸件进行加工时,防尘罩5和防尘板6不会影响电主轴2工作,防尘罩5与防尘板6对加工时产生的碎屑进行了阻隔,能够有效防止碎屑飞溅;In the specific implementation, the die casting to be processed is fixed on the top of the processing table 4, the
具体的,两个所述防尘罩5相接触的一面和两个所述防尘板6内侧壁均固定有密封条,能够有效增强两个防尘罩5与两个防尘板6之间的密封性,能够更加有效的防止碎屑飞溅出去;Specifically, sealing strips are fixed on the contact side of the two dust covers 5 and the inner side walls of the two
根据上述实施例所述,再通过控制加工中心使抽风机12工作,因为吸尘管14通过通孔7与左侧的所述防尘罩5相通,且抽风机12通过排尘管15与集尘盒13相通,所以当抽风机12开始工作时,会将碎屑通过通孔7吸入吸尘管14,再从排尘管15排入集尘盒13,使碎屑堆积于集尘盒13内,将加工台4上的碎屑清理干净后,向外拉动集尘盒13,集尘盒13通过滑槽17在滑块16上移动,将集尘盒13取出并对收集于集尘盒13内的碎屑进行清理,有利于对碎屑进行及时处理并清理,防止加工台4上碎屑堆积,加工刀具和压铸件上碎屑残留,影响加工效果,且避免了人工清理,提高了工作效率。According to the above-mentioned embodiment, the
上述实施例仅例示性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed by the present invention should still be covered by the claims of the present invention.
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CN117001492B (en) * | 2023-09-25 | 2024-01-19 | 连云港源钰金属制品有限公司 | Precise casting surface treatment device |
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