CN221187584U - Super-large diameter vertical winding equipment for glass fiber reinforced plastic production - Google Patents
Super-large diameter vertical winding equipment for glass fiber reinforced plastic production Download PDFInfo
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- CN221187584U CN221187584U CN202421170704.9U CN202421170704U CN221187584U CN 221187584 U CN221187584 U CN 221187584U CN 202421170704 U CN202421170704 U CN 202421170704U CN 221187584 U CN221187584 U CN 221187584U
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Abstract
The application discloses oversized-diameter vertical winding equipment for glass fiber reinforced plastic production, which relates to the field of glass fiber reinforced plastic production equipment and comprises a rotating base, a plurality of annular tracks with different diameters taking the rotating base as a center, an upright post arranged on the rotating base and a plurality of support arm components detachably distributed on the rotating base in a ring mode, wherein the support arm components are matched with at least one annular track and move along the matched annular track under the driving of the rotating base; the rotary base is provided with a fixed part, a rotary part rotatably installed in the fixed part through a bearing and a driving unit for driving the rotary part to rotate; the arm assembly includes a horizontal, straight arm and a caster bracket coupled to the straight arm. According to the application, through the design of a plurality of annular tracks with different diameters and a plurality of detachable support arm assemblies, the rotating base has higher bearing capacity and stability, so that the equipment can be ensured to stably and efficiently produce the oversized-diameter glass fiber reinforced plastic storage tank, and the loading capacity of the equipment is improved.
Description
Technical Field
The application relates to the field of glass fiber reinforced plastic production equipment, in particular to oversized-diameter vertical winding equipment for glass fiber reinforced plastic production.
Background
With the continuous development of industrial technology, glass fiber reinforced plastic storage tanks are increasingly widely applied in the fields of chemical industry, petroleum, food, pharmacy, water treatment and the like. The glass fiber reinforced plastic storage tank gradually becomes an important choice for the industries due to the advantages of corrosion resistance, light weight, high strength, flexible design, convenient construction and the like, and particularly, along with the diversification and scale of market demands, the demand for the oversized glass fiber reinforced plastic storage tank with the diameter of more than 25 meters is continuously increased. However, when the traditional winding equipment is used for manufacturing the storage tank with the ultra-large diameter, the problems of insufficient loading capacity, uneven stress, unstable power output and the like are exposed, and the improvement of the production efficiency and the product quality is seriously restricted.
Traditional winding equipment is usually a medium-and-small-sized glass fiber reinforced plastic storage tank design, and the loading capacity of the equipment is limited, so that the production requirement of an oversized-diameter storage tank is difficult to meet. The traditional winding equipment generally adopts a mode of rotating a central shaft and a cantilever beam supporting die, and is difficult to bear the weight of the oversized-diameter glass fiber reinforced plastic storage tank due to the stress limitation of the length of the cantilever beam and the central shaft, so that the supporting structure is easy to deform or damage. Meanwhile, the rigidity of the whole structure of the device is insufficient, so that the supporting structure is easy to deform in the winding process, and the stability and the loading capacity of the winding device are affected. Also limited by structural strength and stability, current winding equipment receives uneven stress when winding super large diameter glass steel storage tank, leads to winding angle deviation obvious, and the storage tank wall thickness is inhomogeneous, influences the mechanical properties of storage tank. The power transmission and control system is difficult to accurately control winding pressure, so that the compactness among fiber layers is inconsistent, and the pressure resistance and the seepage resistance of the storage tank are reduced.
In summary, the research and development and application of the novel vertical winding equipment further promote the technical innovation and industrial upgrading of the glass fiber reinforced plastic storage tank industry, promote the wide application of the glass fiber reinforced plastic storage tank in various fields, and meet the market demand for the oversized-diameter glass fiber reinforced plastic storage tank.
Disclosure of utility model
The application aims to at least overcome the defects of the prior art, and provides oversized-diameter vertical winding equipment for glass fiber reinforced plastic production, which adopts a vertical structure, so that the loading capacity and the production speed of the winding equipment are greatly improved, the production efficiency of an oversized-diameter glass fiber reinforced plastic storage tank is improved, and the production cost is reduced.
In order to achieve the above purpose, the application discloses oversized-diameter vertical winding equipment for glass fiber reinforced plastic production, which comprises a rotating base, a plurality of annular tracks with different diameters taking the rotating base as a center, a stand column arranged on the rotating base and a plurality of support arm components detachably distributed on the rotating base in a ring mode, wherein the support arm components are matched with at least one annular track and move along the matched annular track under the driving of the rotating base; the rotary base is provided with a fixed part, a rotary part rotatably installed in the fixed part through a bearing and a driving unit for driving the rotary part to rotate; a detachable rope is also connected between the upright post and the supporting arm component; the arm assembly includes a horizontal, straight arm and a caster bracket coupled to the straight arm.
Further, the driving unit comprises a motor and a speed reducer connected with an output shaft of the motor, the output shaft of the speed reducer is in transmission connection with a rotating part in the rotating base, and the driving rotating part rotates by taking a bearing as a reference.
Further, there are at least two castor frames, and the castor frame is equipped with the rubber wheel.
Further, an active road wheel with a motor is mounted on the caster bracket in at least one of the arm assemblies.
Compared with the prior art, the application has at least one of the following advantages:
1. Through the design of multichannel different footpath annular orbit and a plurality of support arm components of dismantling, the swivel base possesses higher bearing capacity and stability. The support arm component is matched with the annular track and is driven by the rotating base to rotate along the track, so that the equipment can be ensured to stably and efficiently produce the oversized-diameter glass fiber reinforced plastic storage tank, and the loading capacity of the equipment is improved.
2. The caster bracket in the support arm assembly is provided with the active travelling wheel with the motor, so that the support arm assembly can independently walk and keep synchronous movement, manual operation is reduced, and the automation degree of winding equipment is improved. In addition, the motor and the speed reducer in the driving unit are configured, the whole operation of the device is efficient, the power output is stable, and the production efficiency is further improved.
3. The support arm component is connected and matched with the upright column through a detachable rope, and is provided with a horizontal straight arm and a castor support, through the design of a multipoint supporting structure, the equipment ensures that the die is uniformly stressed in the winding process, the winding angle is accurate, the wall thickness of the product is uniform, and the mechanical property, the pressure resistance and the seepage resistance of the storage tank are obviously improved.
4. The equipment support arm component is connected with the upright column through the detachable rope, so that the support arm component can be conveniently detached to meet the production requirements of different products. Meanwhile, the detachable design also enables the support arm assembly to be more easily maintained and replaced after being damaged, so that the maintenance efficiency and the service life of the equipment are improved.
5. The rubber wheel is installed on the trundle support, friction and noise between the support arm component and the annular track are effectively reduced, the operating environment of winding equipment is improved, and the overall running stability and comfort of the equipment are improved.
The benefits listed above are not exhaustive of all advantages. Other potential advantages and detailed technical implementations are further disclosed in the examples or other description sections of the present application.
Drawings
Various aspects of the present disclosure will be better understood upon reading the following detailed description in conjunction with the drawings, the location, dimensions, and ranges of individual structures shown in the drawings, etc., are sometimes not indicative of actual locations, dimensions, ranges, etc. In the drawings:
Fig. 1 is a schematic view of the structure of an embodiment of the present disclosure in a horizontal view.
Fig. 2 is a schematic view of the structure of an embodiment of the present disclosure in a vertical view.
Detailed Description
The present disclosure will be described below with reference to the accompanying drawings, which illustrate several embodiments of the present disclosure. It should be understood, however, that the present disclosure may be presented in many different ways and is not limited to the embodiments described below; indeed, the embodiments described below are intended to more fully convey the disclosure to those skilled in the art and to fully convey the scope of the disclosure. It should also be understood that the embodiments disclosed herein can be combined in various ways to provide yet additional embodiments.
It should be understood that throughout the drawings, like reference numerals refer to like elements. In the drawings, the size of certain features may be modified for clarity.
It should be understood that the terminology used in the description is for the purpose of describing particular embodiments only, and is not intended to be limiting of the disclosure. All terms (including technical and scientific terms) used in the specification have the meanings commonly understood by one of ordinary skill in the art unless otherwise defined. For the sake of brevity and/or clarity, techniques, methods and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but the techniques, methods and apparatus should be considered a part of the specification where appropriate.
As used in this specification, the singular forms "a", "an" and "the" include plural referents unless the context clearly dictates otherwise. The use of the terms "comprising," "including," and "containing" in the specification, mean that the recited features are present, but that one or more other features are not excluded. The term "and/or" as used in the specification includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1 and 2, the present embodiment provides an exemplary structure of an oversized diameter vertical winding apparatus for glass reinforced plastic production, which includes a rotating base 1, a plurality of annular rails 2, and a plurality of arm assemblies 3. Some of the known features have not been described in detail for the purpose of simplifying the description, but it is to be understood that these features are within the skill of the art and may be appreciated and used by those skilled in the art with reference to the relevant literature or prior art.
More specifically, the swivel base 1, as the core of the entire apparatus, is composed of a fixed portion 4 and a swivel portion 5 and a drive unit 6. The fixing part 4 is firmly fixed on the concrete floor of the production workshop through bolts or welding, so that the stability of the equipment in operation is ensured. The rotating portion 5 is rotatably mounted in the fixed portion 4 by a large bearing (not shown in the drawing) so as to be able to smoothly rotate on the fixed portion 4. The bearing adopts a large-load design, and can bear radial and axial stress generated in the winding process.
As a more preferable additional design, in order to ensure that the bearing is not affected by dust or impurities during use, a sealing device is arranged outside to ensure that the bearing can run smoothly.
In the present embodiment, in order to realize the rotating motion of the rotating base 1, the driving unit 6 of the rotating base 1 includes a motor and a speed reducer. The motor adopts a high-power three-phase asynchronous motor, and can provide enough power to drive the whole winding equipment. The output shaft of the motor is connected with the input shaft of the speed reducer through the coupler, and the output shaft of the speed reducer is connected with the rotating part through a chain or a gear transmission, so that the rotating part 5 can stably and uniformly rotate by taking the bearing as a reference, and the stability of the winding process is ensured. The motor and the speed reducer of the driving unit 6 are all of the prior art, and a proper model is selected to ensure the running stability and efficiency of the equipment.
In this embodiment, the swivel base 1 is provided with a plurality of annular tracks 2 of different diameters on its periphery for supporting the arm assembly 3. Each annular rail 2 is made of high-strength steel, and the surface is subjected to precision machining to ensure smooth and seamless butt joint of the rails. The rail is fixed on the periphery of the rotating base 1 by bolts or welding and is kept concentric with the rotating base 1, thereby ensuring smooth running at the time of winding. The diameter of each annular track 2 is different, and a proper track can be selected according to the size of the glass fiber reinforced plastic product so as to realize diversified production requirements.
In some embodiments, the support arm assembly 3 includes a horizontal straight arm 3a and a caster bracket 3b connected to the straight arm 3a, and a rubber wheel is mounted on the caster bracket 3b, so as to roll on the circular track 2, thereby ensuring that the support arm assembly 3 rotates stably and smoothly during the winding process. The support arm assembly 3 is connected and matched with a stand column 8 which is arranged on the rotating base 1 and fixedly connected with the rotating part 5 through a detachable rope 7.
More specifically, the straight arm 3a is made of high-strength steel, and the bearing capacity and stability of the structure are ensured through finite element analysis, so that the load requirement of a processed product is at least met.
More specifically, the caster brackets 3b are usually provided with two rubber wheels each, providing good rolling performance and friction. The damping performance of the rubber wheel ensures that vibration is reduced in the winding process, and the stability of the winding process is improved.
To further describe, to improve the flexibility of the apparatus and precision in rotation, the caster bracket 3b of at least one arm assembly 3 has mounted thereon an active road wheel 3c with a motor. The active travelling wheel 3c is driven by a motor to walk on the annular track 2, so that the support arm assembly 3 can synchronously move with the rotating base 1, and flexible operation in the accurate positioning and winding process is realized. In a specific structure, an output shaft of the motor is in transmission connection with the active travelling wheel 3c through a gear or a chain, so that the active travelling wheel 3c can roll flexibly, the aim is to assist the rotating base 1 to work synchronously, the load of the rotating base 1 is reduced, the positions of all components can be flexibly adjusted according to requirements in the production process, and the accuracy of a winding process and the stability of integral operation are ensured.
As a further description, to ensure adequate stability and safety of the apparatus during operation, the swivel base 1 is made of high strength steel, the surface of which is subjected to a rust-proofing treatment, ensuring that it is not prone to corrosion in a humid environment. The arm assemblies 3 and the annular rail 2 are also made of high strength steel,
In practice, the winding of glass fiber reinforced plastic products usually requires a plurality of annular rails 2 with different diameters to be matched. The support arm component 3 can be flexibly configured according to the size and shape requirements of glass fiber reinforced plastic products, and the production requirements of the glass fiber reinforced plastic products with different sizes and shapes can be realized by changing the diameter of the annular track 2 or increasing and decreasing the number of the support arm components 3. The driving unit 6 of the rotating base 1 ensures stable rotation of the rotating part 5 in the winding process, and can adjust the rotating speed according to the process requirement, thereby realizing accurate winding control.
It should be appreciated that in the above embodiment, the rubber wheel provides a good damping effect, so that the winding process is more stable and the vibration influence is reduced.
In summary, this embodiment provides a vertical winding equipment of super large diameter that rational in infrastructure, flexible operation, strong adaptability. Through the cooperation of rotating base, annular rail and support arm subassembly, can realize the accurate coiling to the glass steel goods of different diameters and shape, have high-efficient, stable production advantage, be applicable to the production field of all kinds of super large diameter glass steel goods.
Although exemplary embodiments of the present disclosure have been described, it will be understood by those skilled in the art that various changes and modifications can be made to the exemplary embodiments of the present disclosure without departing from the spirit and scope of the disclosure.
Claims (4)
1. Vertical winding equipment of super large diameter for glass steel production, its characterized in that includes: the device comprises a rotating base, a plurality of annular tracks with different diameters taking the rotating base as a center, upright posts arranged on the rotating base and a plurality of support arm assemblies detachably distributed on the rotating base in a ring shape, wherein the support arm assemblies are matched with at least one annular track and rotate along the matched annular shape under the driving of the rotating base; the rotary base is provided with a fixed part, a rotary part rotatably installed in the fixed part through a bearing and a driving unit for driving the rotary part to rotate; a detachable rope is also connected between the upright post and the supporting arm component; the arm assembly includes a horizontal, straight arm and a caster bracket coupled to the straight arm.
2. The oversized vertical winding apparatus for glass fiber reinforced plastic production of claim 1, wherein: the driving unit comprises a motor and a speed reducer connected with an output shaft of the motor, the output shaft of the speed reducer is in transmission connection with a rotating part in the rotating base, and the rotating part is driven to rotate by taking a bearing as a reference.
3. The oversized vertical winding apparatus for glass fiber reinforced plastic production of claim 1, wherein: at least two caster brackets are arranged, and rubber wheels are arranged on the caster brackets.
4. The oversized vertical winding apparatus for glass fiber reinforced plastic production of claim 1, wherein: an active travelling wheel with a motor is arranged on a castor bracket in at least one support arm component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421170704.9U CN221187584U (en) | 2024-05-27 | 2024-05-27 | Super-large diameter vertical winding equipment for glass fiber reinforced plastic production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421170704.9U CN221187584U (en) | 2024-05-27 | 2024-05-27 | Super-large diameter vertical winding equipment for glass fiber reinforced plastic production |
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| Publication Number | Publication Date |
|---|---|
| CN221187584U true CN221187584U (en) | 2024-06-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421170704.9U Active CN221187584U (en) | 2024-05-27 | 2024-05-27 | Super-large diameter vertical winding equipment for glass fiber reinforced plastic production |
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| Country | Link |
|---|---|
| CN (1) | CN221187584U (en) |
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- 2024-05-27 CN CN202421170704.9U patent/CN221187584U/en active Active
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