CN221185305U - Welding flange device for heavy-duty car part production - Google Patents

Welding flange device for heavy-duty car part production Download PDF

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Publication number
CN221185305U
CN221185305U CN202322928686.8U CN202322928686U CN221185305U CN 221185305 U CN221185305 U CN 221185305U CN 202322928686 U CN202322928686 U CN 202322928686U CN 221185305 U CN221185305 U CN 221185305U
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China
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plate
rod
block
supporting
heavy
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CN202322928686.8U
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Chinese (zh)
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鞠辉
李良晨
蔡丽雯
何科
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China National Heavy Duty Truck Group Jinan Power Co Ltd
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China National Heavy Duty Truck Group Jinan Power Co Ltd
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Abstract

The utility model discloses a welding flange device for producing heavy-duty car parts, which relates to the field of welding flange equipment, and comprises a base and further comprises the following components: the workbench is characterized in that a supporting cylinder and a supporting plate are vertically arranged on the base, the workbench is arranged at the top end of the supporting cylinder, a sliding block is arranged in the supporting cylinder in a sliding mode, a supporting rod is fixedly arranged on the sliding block, one end of the supporting rod penetrates through the workbench and is provided with a supporting block for placing a flange plate, two movable blocks are vertically provided with upright posts, clamping plates are arranged on the upright posts, and a plurality of compression bars are arranged on one side, close to each other, of each clamping plate; the welding flange device for the production of the heavy-duty car parts can realize the coaxial fixation of the flange plate and the connecting pipe, and the pressing rod fixes the flange plate in a mode of extruding the outer side wall of the flange plate, so that the welding quality of the welding flange can be ensured, and the working efficiency of the production of the heavy-duty car parts is improved.

Description

Welding flange device for heavy-duty car part production
Technical Field
The utility model relates to the technical field of welding, in particular to a welding flange device for producing heavy-duty car parts.
Background
The flange is generally characterized in that a plurality of fixing holes are formed in the periphery of a disc-like metal body and used for connecting other parts, the flange is widely used in various mechanical equipment and pipeline connection, and the automobile flange is used as an important automobile component fitting and is mainly used for being matched with screw nuts to fix a hub and a tire, so that the functions of increasing the track of an automobile, reducing the center of gravity of the automobile body, reducing the deformation of the automobile body, improving the stability of the automobile body, improving the operability and the like are achieved.
In heavy automobile parts production, need use welding flange equipment for to the welding operation of ring flange and connecting pipe, current welding flange equipment when using, ring flange and connecting pipe need concentric welding, and welding parts's fixed and location are comparatively troublesome, and equipment lacks positioner, and there is certain error in the welding position, has influenced welding quality, is unfavorable for the normal use of the ring flange after the welding.
Disclosure of utility model
In order to solve the problems of poor welding quality and low efficiency caused by complicated and inaccurate positioning operation of a flange and a connecting pipe in the flange welding process, the utility model provides a welding flange device for producing heavy-duty automobile parts, which adopts the following technical scheme:
The utility model provides a heavy automobile parts production is with welding flange device, includes base, rotates to be connected in workstation, the backup pad of fixed connection in the base top of base top above the base, its characterized in that still includes:
The support cylinder is rotationally connected above the base, the upper end of the support cylinder is fixedly connected with the workbench, a support rod is fixedly connected to the inside of the support cylinder in a vertical sliding manner, one end of the support rod penetrates through the workbench and is fixedly connected with a support block for preventing a flange plate, the support rod is fixedly connected with a sliding block, two groups of movable blocks are symmetrically arranged on the workbench, the movable blocks are in sliding connection with the workbench, a transmission rod is arranged between the movable blocks and the sliding block, two ends of the transmission rod are respectively rotationally connected with the movable blocks and the sliding block, an upright post is fixedly connected above the movable blocks, a clamping plate positioned above the workbench is fixedly connected to the upright post, and one end, close to the support block, of the clamping plate is provided with a compression bar;
The supporting plate is arranged on one side of the supporting plate, a cross beam positioned above the workbench is rotatably connected with a rotary table, a plurality of sliding grooves are formed in one side, close to the supporting block, of the rotary table, a tightening plate for clamping the connecting pipe is arranged in each sliding groove, a transmission groove is formed in one side, close to the supporting block, of the tightening plate, and a cushion block matched with the transmission groove is arranged on the supporting block;
the fixing mechanism is arranged on the supporting plate and is used for fixing the flange plate in a mode of driving the cross beam to descend;
And the rotating mechanism is connected with the turntable and can drive the turntable and the workbench to rotate.
Further, fixed establishment includes lead screw, lifter and turning block, inside slip of backup pad is provided with the lifter, lifter and crossbeam fixed connection, the backup pad lateral wall is provided with the curb plate, it is provided with the lead screw to rotate on the curb plate, fixed being provided with on the lifter with lead screw matched with nut, the lead screw bottom is provided with the turning block.
Further, the mounting groove has been seted up at backup pad top, the inside guide bar that is provided with of mounting groove, the cover is equipped with the lifter on the guide bar.
Further, the rotating mechanism comprises a supporting frame, a motor and a connecting rod, the supporting frame is arranged at the top of the cross beam, the motor is arranged at the center of the supporting frame, the connecting rod is arranged at the rotating end of the motor, and the bottom end of the connecting rod is connected with the turntable.
Further, be provided with the fixed plate on the crossbeam, the cover is equipped with the slide rail on the fixed plate, sliding connection has the sliding block about the slide rail is inside, be provided with the dead lever on the sliding block, the dead lever is close to the one end of tight board in top is provided with the soldered connection.
Further, the clamping plate is internally provided with a pressing plate in a sliding manner, the side wall of the pressing plate is contacted with the pressing rod, the side wall of the clamping plate is provided with a locking bolt, and one end of the locking bolt is contacted with the pressing plate.
Further, the sliding groove is internally provided with a sliding rod, the clamping plate is sleeved on the sliding rod in a sliding manner, and the sliding rod is sleeved with a reset spring positioned on the outer side of the clamping plate.
The utility model has the beneficial effects that:
This device can realize the coaxial fixation of ring flange and connecting pipe, need not the manual work and carries out the location of ring flange, and three tight board in top on the crossbeam is kept away from each other and extrudees the inner wall of connecting pipe, extrudees fixedly to the connecting pipe, and the supporting shoe drives the slider and descends, and the transfer line drives two grip blocks and is close to each other, and the depression bar is fixed the ring flange through the mode of extrusion ring flange lateral wall, can guarantee the welding quality of welding flange, has improved the work efficiency of heavy-duty car part production.
Drawings
FIG. 1 is a schematic perspective view of the present utility model
FIG. 2 is a cross-sectional view of a support cylinder in the structure of the present utility model
FIG. 3 is a front view of the structure of the present utility model
FIG. 4 is a schematic diagram showing the connection structure of the cross beam and the turntable
FIG. 5 is a schematic view of a clamping plate structure
The device comprises a 1-base, a 2-supporting cylinder, a 201-sliding groove, a 3-workbench, a 4-supporting plate, a 401-mounting groove, a 5-cross beam, a 6-movable block, a 7-transmission rod, an 8-sliding block, a 9-supporting rod, a 10-supporting block, an 11-cushion block, a 12-upright post, a 13-clamping plate, a 14-compression rod, a 15-pressing plate, a 16-jacking plate, a 161-transmission groove, a 17-supporting frame, a 18-motor, a 19-connecting rod, a 20-turntable, a 21-sliding rail, a 22-side plate, a 23-screw rod, a 24-nut, a 25-lifting block, a 26-locking bolt, a 27-top plate, a 28-rotating block, a 29-guiding rod, a 30-fixing plate, a 31-sliding block, a 32-fixing rod, a 33-welding head, a 34-reset spring and a 35-sliding rod.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
In the description of the utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the view direction or positional relationships, merely to facilitate describing the utility model, and do not indicate or imply that the devices or elements being referred to must have a particular orientation, be configured and operated in a particular orientation, and thus should not be construed as limiting the utility model.
The welding flange device for heavy truck part production as shown in fig. 1 and 2 comprises a base 1, a workbench 3, a clamping plate 13 and a tightening plate 16, wherein a supporting cylinder 2 and a supporting plate 4 are vertically arranged on the base 1, the supporting cylinder 2 is rotatably arranged on the base 1, the workbench 3 is fixedly arranged at the top end of the supporting cylinder 2, a sliding block 8 is vertically and slidably arranged in the supporting cylinder 2, a supporting rod 9 is fixedly arranged on the sliding block 8, the upper end of the supporting rod 9 penetrates through the workbench 3 and is fixedly connected with a supporting block 10 for placing a flange plate, two symmetrical through grooves are formed in the top of the workbench 3, movable blocks 6 are slidably arranged in the two through grooves, the movable blocks 6 are clamped in the through grooves, a transmission rod 7 is hinged between the movable blocks 6 and the sliding block 8, stand columns 12 are vertically arranged at the tops of the movable blocks 6, the clamping plate 13 is fixedly arranged on the stand columns 12, and the clamping plate 13 is an arc plate; when the supporting block 10 descends, the supporting block 10 drives the supporting rod 9 fixedly connected with the supporting block to descend, the supporting rod 9 drives the sliding block 8 to descend, the sliding block 8 drives the transmission rod 7 to overturn downwards, and the transmission rod 7 drives the two movable blocks 6 to approach each other.
The outer side wall of the supporting plate 4 is horizontally provided with a cross beam 5, the cross beam 5 is rotationally connected with a rotary table 20, one side, close to the supporting block 10, of the rotary table 20 is provided with a plurality of sliding grooves 201, the inside of each sliding groove 201 is provided with a tightening plate 16 for clamping a connecting pipe, the heights of the tightening plates 16 are distributed along the vertical direction, the upper ends of the tightening plates are connected with the sliding grooves 201, the bottom ends of the tightening plates are provided with transmission grooves 161, the transmission grooves 161 are inclined grooves, the supporting block 10 is provided with cushion blocks 11 matched with the transmission grooves 161, the cushion blocks 11 are of a circular truncated cone type structure, when the tightening plates 16 descend, the bottoms of the tightening plates 16 are contacted with the outer surfaces of the cushion blocks 11, the three tightening plates 16 are mutually far away, the connecting pipes welded on the flange plates are hollow cylindrical barrels, and the tightening plates 16 can fix the connecting pipes;
The fixing mechanism is arranged on the supporting plate 4 and is used for fixing the flange plate in a mode of driving the cross beam 5 to descend;
The rotating mechanism is connected with the turntable 20 and can drive the turntable 20 and the workbench 3 to rotate.
As shown in fig. 1-3, as a preferred embodiment of the present utility model, the fixing mechanism includes a screw rod 23, a lifting block 25 and a rotating block 28, the lifting block 25 is slidably disposed in the support plate 4, the lifting block 25 is fixedly connected with the cross beam 5, a side plate 22 and a top plate 27 are disposed on an outer side wall of the support plate 4, the screw rod 23 is rotatably disposed between the side plate 22 and the top plate 27, a nut 24 matched with the screw rod 23 is fixedly disposed on the lifting block 25, and a rotating block 28 is disposed at a bottom end of the screw rod 23.
As shown in fig. 2, as a preferred embodiment of the present utility model, a mounting groove 401 is formed at the top of the supporting plate 4, a guide rod 29 is disposed in the mounting groove 401, and a lifting block 25 is sleeved on the guide rod 29.
As shown in fig. 1-3, as a preferred embodiment of the present utility model, the rotating mechanism includes a supporting frame 17, a motor 18 and a connecting rod 19, the top of the cross beam 5 is fixedly provided with the supporting frame 17, the center of the supporting frame 17 is provided with the motor 18, the rotating end of the motor 18 is provided with the connecting rod 19, the bottom end of the connecting rod 19 is connected with a turntable 20, the motor 18 drives the turntable 20 to rotate, and the turntable 20 drives the welding part below and the workbench 3 to rotate, so as to facilitate welding different positions of the part.
As shown in fig. 2-4, as a preferred embodiment of the present utility model, the beam 5 is provided with a fixing plate 30, the fixing plate 30 is sleeved with a sliding rail 21, a sliding block 31 is slidably disposed in the sliding rail 21, the sliding rail 21 and the sliding block 31 are both fixed by bolts, a fixing rod 32 is disposed on the sliding block 31, one end of the fixing rod 32 is provided with a welding head 33, and the flange is welded by the welding head 33.
As shown in fig. 5, as a preferred embodiment of the present utility model, the clamping plate 13 is provided with a pressing plate 15 in a sliding manner, the pressing plate 15 is an elastic plate, the side wall of the pressing plate 15 contacts with the pressing rod 14, the outer side of the clamping plate 13 is also provided with a locking bolt 26 in a sliding manner, one end of the inner side of the locking bolt 26 contacts with the pressing plate 15, the locking bolt 26 is screwed inwards, the pressing plate 15 is pressed inwards by the locking bolt 26, the pressing rod 14 is pressed outwards by the pressing plate 15, and the side wall of the flange is fixed by the pressing rod 14.
As shown in fig. 4, as a preferred embodiment of the present utility model, a sliding rod 35 is disposed in the sliding groove 201, the tightening plate 16 is slidably sleeved on the sliding rod 35, a return spring 34 is sleeved on the sliding rod 35, and the return spring 34 pulls the tightening plate 16 outwards, so that the three tightening plates 16 approach outwards, and the placed connection pipe is prevented from falling downwards.
In the above embodiment of the utility model, a flange plate to be welded is placed on the supporting block 10, the flange plate presses the supporting block 10 downwards through the weight of the flange plate, the supporting block 10 drives the supporting rod 9 and the sliding block 8 to descend, the sliding block 8 drives the clamping plates 13 to approach each other through the two transmission rods 7, and the compression bar 14 on the clamping plates 13 is contacted with the outer side wall of the flange plate; the connecting pipe to be welded on the flange plate is clamped between the three jacking plates 16, the reset spring 34 drives the three jacking plates 16 to be far away from each other, the jacking plates 16 squeeze the inner wall of the connecting pipe and fix the connecting pipe, the screw rod 23 is driven to rotate by the rotating block 28, the screw rod 23 drives the lifting block 25 and the cross beam 5 to descend, the jacking plates 16 and the connecting pipe below the cross beam 5 descend, the connecting pipe contacts with the outer surface of the flange plate and stops descending, the bottom of the jacking plates 16 contacts with the cushion block 11 and slides along the cushion block 11, the three jacking plates 16 are far away from each other and squeeze the inner wall of the connecting pipe, and the connecting pipe is squeezed and fixed; the crossbeam 5 continues to descend, and connecting pipe and top tight board 16 downwardly squeeze the ring flange to descend, and supporting shoe 10 descends, and transfer line 7 drives two grip blocks 13 and is close to each other, and depression bar 14 fixes the ring flange through the mode of extrusion ring flange lateral wall, has realized the coaxial fixation of ring flange and connecting pipe, need not the manual work and fixes a position, can carry out flange welding operation through soldered connection 33.
The foregoing is only a preferred embodiment of the utility model, it being noted that: it will be apparent to those skilled in the art that modifications may be made without departing from the principles of the utility model, and such modifications are intended to be within the scope of the utility model.

Claims (7)

1. The utility model provides a heavy automobile parts production is with welding flange device, includes base, rotates to be connected in workstation, the backup pad of fixed connection in the base top of base top above the base, its characterized in that still includes:
The support cylinder is rotationally connected above the base, the upper end of the support cylinder is fixedly connected with the workbench, a support rod is fixedly connected to the inside of the support cylinder in a vertical sliding manner, one end of the support rod penetrates through the workbench and is fixedly connected with a support block for preventing a flange plate, the support rod is fixedly connected with a sliding block, two groups of movable blocks are symmetrically arranged on the workbench, the movable blocks are in sliding connection with the workbench, a transmission rod is arranged between the movable blocks and the sliding block, two ends of the transmission rod are respectively rotationally connected with the movable blocks and the sliding block, an upright post is fixedly connected above the movable blocks, a clamping plate positioned above the workbench is fixedly connected to the upright post, and one end, close to the support block, of the clamping plate is provided with a compression bar;
The supporting plate is arranged on one side of the supporting plate, a cross beam positioned above the workbench is rotatably connected with a rotary table, a plurality of sliding grooves are formed in one side, close to the supporting block, of the rotary table, a tightening plate for clamping the connecting pipe is arranged in each sliding groove, a transmission groove is formed in one side, close to the supporting block, of the tightening plate, and a cushion block matched with the transmission groove is arranged on the supporting block;
the fixing mechanism is arranged on the supporting plate and is used for fixing the flange plate in a mode of driving the cross beam to descend;
And the rotating mechanism is connected with the turntable and can drive the turntable and the workbench to rotate.
2. The welding flange device for heavy-duty car part production according to claim 1, wherein the fixing mechanism comprises a screw rod, a lifting block and a rotating block, the lifting block is slidably arranged in the supporting plate and fixedly connected with the cross beam, a side plate is arranged on the outer side wall of the supporting plate, the screw rod is rotatably arranged on the side plate, a nut matched with the screw rod is fixedly arranged on the lifting block, and the rotating block is arranged at the bottom end of the screw rod.
3. The welding flange apparatus for heavy-duty car part production according to claim 2, wherein the support plate has a mounting groove provided at the top thereof, a guide rod is provided inside the mounting groove, and a lifting block is sleeved on the guide rod.
4. The welding flange device for heavy-duty car part production of claim 1, wherein the rotating mechanism comprises a supporting frame, a motor and a connecting rod, the supporting frame is arranged at the top of the cross beam, the motor is arranged at the center of the supporting frame, the connecting rod is arranged at the rotating end of the motor, and the bottom end of the connecting rod is connected with the turntable.
5. The welding flange apparatus for heavy-duty car part production according to claim 1 or 4, wherein a fixing plate is provided on the cross beam, a slide rail is sleeved on the fixing plate, a sliding block is connected to the inside of the slide rail in a vertically sliding manner, a fixing rod is provided on the sliding block, and a welding head is provided at one end of the fixing rod, which is close to the tightening plate.
6. The welding flange apparatus for heavy-duty car part production according to claim 1, wherein the clamp plate is internally slidably provided with a pressing plate, the pressing plate side wall is in contact with the pressing rod, the clamp plate side wall is provided with a locking bolt, and one end of the locking bolt is in contact with the pressing plate.
7. The welding flange apparatus for heavy-duty car part production according to claim 1, wherein a slide rod is provided inside the slide groove, the clamp plate is slidably fitted over the slide rod, and a return spring located outside the clamp plate is fitted over the slide rod.
CN202322928686.8U 2023-10-31 2023-10-31 Welding flange device for heavy-duty car part production Active CN221185305U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322928686.8U CN221185305U (en) 2023-10-31 2023-10-31 Welding flange device for heavy-duty car part production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322928686.8U CN221185305U (en) 2023-10-31 2023-10-31 Welding flange device for heavy-duty car part production

Publications (1)

Publication Number Publication Date
CN221185305U true CN221185305U (en) 2024-06-21

Family

ID=91489750

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322928686.8U Active CN221185305U (en) 2023-10-31 2023-10-31 Welding flange device for heavy-duty car part production

Country Status (1)

Country Link
CN (1) CN221185305U (en)

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