CN221183904U - Axle housing belt cleaning device - Google Patents

Abstract

The utility model relates to a device for cleaning an axle housing, which comprises a main machine, wherein the main machine is hollow and is provided with a water tank, two sides of the water tank are respectively and vertically provided with a supporting frame, a connecting shaft is transversely arranged between the tops of the two supporting frames, a turntable is arranged on the connecting shaft, the side wall of the main machine is also provided with a feed inlet and a discharge outlet, wherein the feed inlet is arranged close to one side of the turntable, the other side of the turntable is horizontally provided with a conveying belt by virtue of a supporting seat, the end part of the conveying belt horizontally extends to the discharge outlet of the main machine, and two sides of the conveying belt are sequentially provided with a spraying assembly and a drying assembly; according to the utility model, the guide conveying is performed in a rotary conveying mode, so that the axle housing can be stably conveyed by utilizing the weight of the axle housing and matching with the turntable, and the transfer among the primary cleaning, the secondary cleaning, the subsequent drying and other processes is performed, so that the automatic operation is realized, the auxiliary operation is not needed, the cleaning efficiency is greatly improved, and the automatic cleaning device is suitable for being used in a production line for batch manufacturing.

Description

Axle housing belt cleaning device

Technical Field

The utility model relates to the technical field of automobile part production, in particular to an axle housing cleaning device.

Background

The inside very important part of car when the car rear axle, but because be in operating condition for a long time, lead to rear axle surface can remain a large amount of greasy dirt and impurity, how untimely clearance just can influence holistic life, general cleaning equipment needs the staff to wash by hand mostly, needs to consume a large amount of operating time, and work efficiency is low, can't clear up the axle housing very fast, perfectly, can also cause a large amount of water source consumption afterwards, causes the wasting of resources.

Although the existing part of equipment has an automatic cleaning effect, the equipment still needs to be manually matched and disassembled, the operation is complex, the single cleaning process is slower, and the equipment cannot be applied to a batch manufacturing production line.

Disclosure of utility model

Based on the above description, the utility model provides an axle housing cleaning device to solve the defects that the existing cleaning equipment can be automatically cleaned, but is still required to be manually disassembled and assembled, the operation is complicated, the whole process takes longer time, and the device cannot be suitable for production lines for batch manufacturing.

The utility model is realized by the following technical scheme:

The utility model provides an axle housing belt cleaning device, includes the host computer, the inside cavity of host computer is equipped with the water tank, the both sides of water tank are vertical respectively to be provided with the support frame, two transversely arranged connecting axle between the top of support frame, be equipped with the carousel on the connecting axle, still be equipped with feed inlet and discharge gate on the lateral wall of host computer, wherein the feed inlet is close to carousel one side and arranges, the opposite side of carousel relies on the supporting seat level to arrange the conveyer belt, the tip of conveyer belt is the discharge gate department that the level extends to the host computer, just spray assembly and drying module have been arranged in proper order to the both sides of conveyer belt.

On the basis of the technical scheme, the utility model can be improved as follows.

Further, the carousel comprises two concentric and interval arrangement's circular plate, two circular plate's border department still encircles and is provided with a plurality of cross axles, every cross axle is last to be equipped with a gallows.

Further, the top both ends of gallows are vertical to be provided with rings, and two rings cup joint respectively in the both ends of cross axle, the bottom both ends of gallows are vertical to be provided with the lifting hook, just the opening direction of lifting hook is one side outwards to be arranged, the gallows is hooked through the both ends of lifting hook and axle housing.

Further, the water tank top surface opening sets up and is filled with the washing liquid inside, is located axle housing and gallows lower half of carousel bottom are all immersed in inside the washing liquid, just the intake pipe of network structure has still been arranged to the bottom surface of water tank, the intake pipe top is equipped with a plurality of aeration heads, the top of water tank inner wall still is equipped with the overflow aperture, the overflow aperture communicates in the recovery pond through the outlet pipe.

Further, still be equipped with a transport jack catch that unloading was used between carousel and the conveyer belt, transport the jack catch including slidable mounting in the slide of supporting seat both sides, the slide top is vertical to be provided with the mount, be equipped with the regulating spindle on the mount, the both ends of regulating spindle are electric telescopic handle respectively fixedly connected with, just electric telescopic handle's tip is equipped with the clamping jaw, the clamping jaw slope is arranged towards axle housing both ends and still is equipped with the inductor on the tip.

Further, spray the subassembly including fixed mounting in the baffle at supporting seat top, leave the interval between baffle and the conveyer belt, still arranged a plurality of mounting holes on the baffle, every all be equipped with a shower nozzle in the mounting hole, a plurality of the shower nozzle is through the bull takeover intercommunication each other, the water inlet end of bull takeover then communicates with the water tank bottom.

Further, the drying component comprises a steam generator communicated with the water tank, and an air pump is further arranged on the steam generator and is communicated with a part of spray heads positioned at the tail part of the baffle through a high-pressure air pipe.

Further, the top surface of supporting seat rotates and installs a loose axle, the bottom of baffle and the top surface fixed connection of loose axle and deflect towards conveyer belt one side along with the loose axle.

Further, a magnetic filter screen is vertically arranged at the center of the water tank.

Further, the top of the host is provided with an exhaust fan, and the inlet end of the exhaust fan is provided with a baffling type demisting plate.

Compared with the prior art, the technical scheme of the application has the following beneficial technical effects:

1. According to the application, the rotary conveying mode is adopted for guiding conveying, so that the axle housing can be stably conveyed by utilizing the weight of the axle housing and matched with the turntable through the lifting hook, the axle housing can be completely immersed into the water tank, oil stains covered on the axle housing can be quickly cleaned through a bubbling cleaning mode, and after immersing in a cleaning liquid, the fragments are influenced by the buoyancy of bubbles and are separated from the axle housing, so that the primary cleaning is finished;

2. After the primary cleaning is finished, the secondary spraying and flushing is carried out through the conveying belt, so that the phenomenon that part of impurities are adhered to the surface of the axle housing after the bubbling cleaning is finished can be avoided, the cleaning of the outer wall of the axle housing is ensured, the subsequent assembly is convenient, and the transfer among the primary cleaning, the secondary cleaning, the subsequent drying and other processes is realized.

Drawings

FIG. 1 is a schematic diagram of a host in the present embodiment;

Fig. 2 is a schematic structural view of a transfer belt and a conveyor belt in the present embodiment;

fig. 3 is a schematic structural view of the transporting claw in the present embodiment;

Fig. 4 is a schematic view of the structure of the air inlet pipe and the aeration head in the present embodiment;

Fig. 5 is a schematic view of the structure of the conveyor belt in this embodiment;

FIG. 6 is an enlarged view at A in FIG. 5;

Wherein: 1. a host; 11. a feed inlet; 12. an exhaust fan; 2. a water tank; 21. an overflow aperture; 22. a magnetic filter screen; 23. an air inlet pipe; 24. an aeration head; 3. a turntable; 31. a horizontal axis; 32. a hanging bracket; 4. a conveyor belt; 5. a baffle; 6. a spray head; 7. a transferring claw; 71. a slide; 72. a fixing frame; 73. an adjusting shaft; 74. an electric telescopic rod; 75. clamping jaw.

Detailed Description

In order that the application may be readily understood, a more complete description of the application will be rendered by reference to the appended drawings. Embodiments of the application are illustrated in the accompanying drawings. This application may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.

Referring to fig. 1-6, an axle housing cleaning apparatus includes:

The main machine 1 is a rectangular box body, a feed inlet 11 and a discharge outlet are respectively arranged on two sides of the rectangular box body, mechanical arms for loading and unloading are synchronously arranged, and transparent plates are arranged in partial areas of the side walls, so that workers can observe the condition of automatic internal operation in real time;

The water tank 2 is arranged in the main machine 1 and is filled with cleaning liquid, and is mainly used for carrying out immersed bubbling cleaning on the axle housing and carrying out primary cleaning on the surface of the axle housing;

The rotary table 3 is fixed above the water tank 2 through supporting frames on two sides of the water tank 2, and a plurality of axle housing pieces hung on the rotary table 3 are sequentially cleaned mainly in a rotary conveying mode;

the conveying belt 4 is arranged at one side of the turntable 3 and is horizontally arranged and used for transferring the axle housing preliminarily cleaned on the turntable 3 and conveying the axle housing to the next treatment process;

Spray assembly, stoving subassembly: all set up in conveyer belt 4 both sides, rely on the supporting seat that is used for supporting fixed conveyer belt 4 to install, mainly used carries out secondary cleaning and surface drying to the axle housing in the transportation process.

Specifically, the method comprises the following steps; the turntable 3 is formed by two circular plates in a spaced arrangement mode, a transverse shaft is arranged around the outer edges of the two circular plates and fixedly connected by the transverse shaft, the supporting frames are arranged on two sides of the water tank 2, a connecting shaft is transversely arranged at the top ends of the two supporting frames and penetrates through the centers of the two circular plates in sequence, a driving motor is further arranged at one end of the connecting shaft, and the whole turntable 3 is driven to rotate at a constant speed by the connecting shaft.

Each cross shaft on the turntable 3 is provided with a set of hanging frames 32, the main body of each hanging frame 32 is a rectangular frame, the two sides of the top end of each hanging frame are respectively provided with hanging rings and sleeved at the two ends of the cross shaft, the two sides of the bottom end of each hanging ring are provided with hanging hooks, the opening directions of the hanging hooks are outwards arranged, therefore, the two ends of the axle housing can move inwards along the feed inlet 11 of the host machine 1 and are just clamped inside the hanging hooks, the axle housing cannot be unhooked easily due to the radian influence of the axle housing, and meanwhile, the axle housing and the hanging hooks are all arranged under the cross shaft 31 all the time under the influence of gravity, and when the cross shaft 31 runs to the lowest part of the turntable 3, the axle housing and the hanging hooks can be immersed into the water tank 2 smoothly to perform primary cleaning treatment.

Inside the water tank 2, there are pipelines in the form of a grid arrangement, these pipelines are equipped with a plurality of aeration heads 24, these air inlet pipes 23 are through injecting air, pour into a large amount of bubbles into in the washing liquid, so as to realize bubbling cleaning, these bubbling can wash greasy dirt, impurity and some metal fragments that adhere to the axle housing surface, then bring to the liquid surface by the bubble, the lateral wall of the water tank 2 is equipped with the overflow port 21, this overflow port 21 communicates with outside recovery pond through the pipeline, and carry washing liquid and bubble that have greasy dirt, impurity greatly then can flow into the recovery pond along this overflow port 21, thus convenient centralized processing and recycle.

The iron fillings in the water tank 2 are very little, and the great impurity of partial granule also is difficult to suspend in the surface of water because of the bubble simultaneously, consequently in subsequent handling, very easy in the cyclic utilization in-process, and block up its circulation pipeline, based on above factors, still should set up a magnetic filter screen 22 that is used for adsorbing iron fillings and a transverse arrangement edulcoration board in its water tank 2, the lateral wall of this filter screen adopts the metal sheet to weld into wholly, then vertically slip grafting is inside water tank 2, play and separate water tank 2 inner space, will be used for separating with the subsequent processes such as secondary washs, stoving in the preliminary cleaning region and space that the staff is used for retrieving, the staff can take out it at any time and clear up, then use repeatedly.

The conveyor belt 4 is horizontally arranged as a whole, a transferring claw 7 for transferring is arranged between the conveyor belt 4 and the water tank 2, namely, a device for taking out and transferring an axle housing hung on a lifting hook onto the conveyor belt 4 is arranged at the bottom of the transferring claw, therefore, a sliding seat 71 is arranged at the bottom of the transferring claw, the sliding seat 71 is divided into two parts and respectively attached to two sides of a supporting seat, a sliding groove structure is adopted between the sliding groove and the side wall of the supporting seat for limiting, an air cylinder is synchronously arranged at the end part of the sliding groove for pushing the whole sliding seat 71 to move, a fixing frame 72 is arranged at one end of the top surface of the sliding groove far away from the conveyor belt 4, an adjusting shaft 73 is rotatably arranged on the fixing frame 72, and an electric motor for driving the adjusting shaft 73 is simultaneously arranged, the adjusting shaft 73 is provided with two electric telescopic rods 74, the end parts of the electric telescopic rods 74 are welded and fixed with the side walls of the adjusting shaft 73, the electric telescopic rods 74 are obliquely upwards arranged and extend towards the direction of the rotating disc 3 until reaching the inside of the rotating disc 3, the clamping jaws 75 at the end parts are used for grabbing two ends of the axle housing on the transverse shaft 31, and inductors are arranged at the end parts of the clamping jaws 75 for better automatically sensing the positions of the clamping jaws 75 and the positions of the axle housing, so that an automatic grabbing function is realized, namely after the infrared inductors at the end parts scan the distance from the axle housing, signals are transmitted to a control console through wires, and the control console is fixed by controlling the clamping jaws 75 after the distance between the control console and the end parts of the axle housing reaches a certain value, and therefore clamping work is successfully completed.

After the clamping is finished, the clamping jaw 75 jacks up the axle housing through the electric telescopic rod 74 to enable the axle housing to be unhooked, then the adjusting shaft 73 rotates, the axle housing is far away from the lifting hook, the electric telescopic rod 74 retracts again, the axle housing can be smoothly taken out to the vicinity of the conveying belt 4, the air cylinder arranged in the vicinity of the sliding seat 71 contracts, the axle housing is positioned right above the conveying belt 4, the adjusting shaft 73 continues to rotate, the clamping jaw 75 vertically faces downwards and expands, the axle housing is smoothly placed on the surface of the conveying belt 4, the whole transferring process is finished, all equipment can be controlled by a program preset by the control console in the process, automatic operation is achieved, manual transferring is not needed, the cleaning process can be accelerated, and the labor intensity of workers can be relieved.

The inclined material taking mode of the transferring claw 7 can be clearly observed in fig. 2 and 3, meanwhile, the size of the turntable 3 is increased adaptively on the basis, the interval between the transverse shafts 31 is enlarged, collision in the material taking process is avoided, and the device is also suitable for axle housings of various specifications.

The supporting seat is used for supporting the conveyer belt 4, one end of the top surface of the supporting seat far away from the turntable 3 is also vertically provided with a baffle plate 5, the baffle plate 5 is provided with a plurality of mounting holes, a spray head 6 is fixedly arranged in each mounting hole, a part of the spray heads 6 are water spray heads 6, namely, the water spray heads are communicated with the water tank 2 body through a water inlet pipe, and a water pump is arranged on the water inlet pipe to form a spray assembly, so that the flushing effect on the surface of the axle housing is realized;

The other part is set into atomizer 6, is used for spraying high Wen Shuiwu promptly, and mainly used carries out quick drying to the axle housing surface through high Wen Shuiwu, and the host computer 1 top still is equipped with air exhauster 12 simultaneously, and this air exhauster 12 cooperates the baffling formula defogging board to carry out the quick separation to the water smoke in the air to the discharge is dry and clean air relatively.

As shown in fig. 1 and 5, in this embodiment, the baffle 5 may be added or the length of the baffle 5 may be extended, so that the nozzle 6 may be additionally added to ensure that the axle housing can be flushed clean by the secondary flushing, and that the water stain retained on the axle housing can be completely evaporated by the high-temperature steam.

In the middle of the spraying and drying processes, a part of spray heads 6 can be additionally arranged and communicated with the air compressor, namely, the water stain retained on the surface of the axle housing is quickly removed in a blowing mode, so that the subsequent drying treatment is facilitated.

In the drying assembly, an externally-connected steam generator is adopted, an inlet of the steam generator is communicated with the water tank 2, an air outlet end of the steam generator is communicated with a part of the spray head 6, and meanwhile, an air pump is additionally arranged at the air outlet end for pressurizing high-temperature steam, so that the high-temperature steam can be quickly blown to the surface of the axle housing.

In the above treatment process, because the front and back sides of the axle housing are of different structures, the axle housing is continuously turned over in the secondary washing and drying process, so as to improve the coverage area of the secondary washing and drying, namely, the conveying belt 4 is arranged as a chain plate type conveying belt 4, each chain plate is provided with a positioning seat, the two ends of the positioning seat extend upwards and are formed with an arc-shaped groove, the two ends of the axle housing are just clamped inside the arc-shaped groove, the same sides of the positioning seats extend outwards to form a driving wheel, the driving wheel is rotationally connected with the side wall of the positioning seat through a central shaft, the central shaft extends outwards continuously and is provided with a guide wheel at the outer edge of the central shaft, a plurality of guide wheels are in transmission connection by adopting a belt, at least one central shaft is provided with a motor, the motor can be arranged below the central shaft and is driven by virtue of a gear structure, the guide wheels and the belt structure can also be synchronously replaced with a gear and chain structure, the side wall of the driving wheel is provided with a rubber layer, the surface of the rubber layer is provided with anti-skid patterns, after the axle housing is placed inside the positioning seat, the end wall of the axle housing is arranged on the rubber layer and is in contact with the rubber layer, and is in the anti-skid groove is in the arc-skid-proof manner, and then the axle housing is rotationally matched with the anti-skid device.

In this embodiment, the bubbling cleaning structure may be replaced by ultrasonic cleaning, and the worker may perform appropriate replacement of the fittings according to the actual use situation.

The top of supporting seat, the top of baffle 5 still should an organic whole be provided with a loose axle, the both ends of this loose axle pass through articulated seat and supporting seat top surface fixed connection to be equipped with a motor that drives usefulness in its one side, baffle 5 can regard this loose axle as the center, towards the slope of conveyer belt 4 direction draw close, can change the angle of installing shower nozzle 6 on baffle 5, thereby adjust the spray range according to the user demand, this kind of regulation mode can adjust simultaneously and blow and dry the scope that is covered by shower nozzle 6, effectively avoid appearing the processing dead angle.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced with equivalents; these modifications or substitutions do not depart from the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present utility model.

Claims (10)

1. The utility model provides an axle housing belt cleaning device, its characterized in that, including host computer (1), the inside cavity of host computer (1) is equipped with water tank (2), the both sides of water tank (2) are vertical respectively to be provided with the support frame, two transversely arranged has the connecting axle between the top of support frame, be equipped with carousel (3) on the connecting axle, still be equipped with feed inlet (11) and discharge gate on the lateral wall of host computer (1), wherein feed inlet (11) are close to and arrange in carousel (3) one side, conveyer belt (4) have been relied on the supporting seat level to the opposite side of carousel (3), the tip of conveyer belt (4) is the discharge gate department that the level extends to host computer (1), just spray subassembly and drying module have been arranged in proper order to the both sides of conveyer belt (4).

2. An axle housing cleaning device according to claim 1, characterized in that the turntable (3) is composed of two concentric and spaced circular plates, a plurality of cross shafts (31) are arranged around the edges of the two circular plates, and a hanger (32) is arranged on each cross shaft (31).

3. The axle housing cleaning device according to claim 2, wherein hanging rings are vertically arranged at two ends of the top of the hanging frame (32), the two hanging rings are respectively sleeved at two ends of the transverse shaft (31), hanging hooks are vertically arranged at two ends of the bottom of the hanging frame (32), the opening direction of each hanging hook is arranged towards one outer side, and the hanging frame (32) is hooked with two ends of the axle housing through the hanging hooks.

4. An axle housing cleaning device according to claim 3, characterized in that the top surface opening of the water tank (2) is provided with cleaning liquid and is filled with cleaning liquid, the axle housing at the bottom of the turntable (3) and the lower half part of the hanger (32) are immersed in the cleaning liquid, the bottom surface of the water tank (2) is further provided with an air inlet pipe (23) with a net structure, the top of the air inlet pipe (23) is provided with a plurality of aeration heads (24), the top end of the inner wall of the water tank (2) is further provided with overflow holes (21), and the overflow holes (21) are communicated with the recovery tank through an outlet pipe.

5. An axle housing cleaning device according to claim 1, characterized in that a transporting claw (7) for discharging is further arranged between the turntable (3) and the conveying belt (4), the transporting claw (7) comprises sliding seats (71) which are arranged on two sides of the supporting seat in a sliding mode, fixing frames (72) are vertically arranged on the tops of the sliding seats (71), adjusting shafts (73) are arranged on the fixing frames (72), two ends of each adjusting shaft (73) are fixedly connected with electric telescopic rods (74) respectively, clamping claws (75) are arranged at the end portions of the electric telescopic rods (74), and the clamping claws (75) are obliquely arranged towards two ends of the axle housing and are further provided with inductors at the end portions.

6. The axle housing cleaning device according to claim 1, wherein the spraying assembly comprises a baffle plate (5) fixedly mounted at the top of the supporting seat, a space is reserved between the baffle plate (5) and the conveying belt (4), a plurality of mounting holes are further formed in the baffle plate (5), a spray head (6) is arranged in each mounting hole, a plurality of spray heads (6) are mutually communicated through multi-head connecting pipes, and the water inlet ends of the multi-head connecting pipes are communicated with the bottom of the water tank (2).

7. An axle housing cleaning apparatus according to claim 6, wherein the drying assembly comprises a steam generator in communication with the water tank (2), and an air pump is further provided on the steam generator and in communication with a portion of the nozzle (6) located at the rear of the baffle plate (5) through a high pressure air pipe.

8. An axle housing cleaning apparatus as defined in claim 6, wherein a movable shaft is rotatably mounted on the top surface of the support base, and the bottom of the baffle plate (5) is fixedly connected to the top surface of the movable shaft and is deflected toward the conveyor belt (4) side along with the movable shaft.

9. An axle housing cleaning apparatus as claimed in claim 1, wherein a magnetic filter screen (22) is provided vertically in the center of the tank.

10. An axle housing cleaning device as defined in claim 1, wherein the top of the main machine is provided with an exhaust fan (12), and the inlet end of the exhaust fan (12) is provided with a baffle type demister plate.