CN221124343U - Forging blue light detection device - Google Patents
Forging blue light detection device Download PDFInfo
- Publication number
- CN221124343U CN221124343U CN202323090340.1U CN202323090340U CN221124343U CN 221124343 U CN221124343 U CN 221124343U CN 202323090340 U CN202323090340 U CN 202323090340U CN 221124343 U CN221124343 U CN 221124343U
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- Prior art keywords
- blue light
- clamping
- forging
- positioning
- detection device
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- 238000005242 forging Methods 0.000 title claims abstract description 31
- 238000001514 detection method Methods 0.000 title claims abstract description 25
- 238000010924 continuous production Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000007547 defect Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model discloses a blue light detection device for detecting a disc-shaped forge piece, which comprises: the positioning seat is provided with a plurality of positioning brackets with adjustable positions, and each positioning bracket is provided with a positioning step; the mechanical arm is characterized in that the tail end of the mechanical arm is provided with a clamping mechanism, the clamping mechanism is connected with a blue light detector, the tail end of the clamping mechanism is provided with a first clamping jaw and a second clamping jaw, the first clamping jaw and the second clamping jaw both comprise two clamping blocks, and the inner wall of each clamping block is matched with the outer wall of the disc-shaped forge piece. The blue light detection device is simple in structure, can automatically clamp the forging and accurately detect whether the surface of the forging is qualified, and is beneficial to continuous production of the forging.
Description
Technical Field
The utility model belongs to the field of three-dimensional detection of forgings, and particularly relates to a blue light detection device for forgings.
Background
The three-dimensional inspection of forgings is performed to ensure their quality and performance and to detect possible defects or problems, and forgings are typically manufactured at high temperatures and pressures, so quality control is critical to ensure their safety and reliability. Blue light three-dimensional detection is a high-precision detection method and is generally used for evaluating the quality and shape of a forging. The blue light source and the camera system are utilized to capture three-dimensional data of the surface of the forging piece so as to carry out quality control, defect detection and shape analysis.
The applicant of the present application has filed a Chinese patent with a patent number of CN 211060881U, and the patent discloses a three-dimensional detection system of a workpiece, wherein the detection system controls the adjustable three-dimensional detection indexing rotary table to rapidly clamp the workpiece to be detected through a computer server, drives the workpiece to rotate and controls the manipulator to drive the three-dimensional scanner to realize the up-and-down linkage so as to realize the omnibearing scanning of the workpiece to be detected, and the obtained data information is more accurate. However, the detection system detects the part in a cooling state after machining, and the part to be detected can be fixed in a manual feeding or robot feeding mode, but the structure cannot use the manual feeding mode for the forge piece in a high-temperature state, and if the robot feeding mode is adopted, the robot equipment is required to be independently prepared, so that the detection cost is high. In addition, and as used in this patent, three-dimensional inspection typically uses a laser or optical sensor or the like to detect defects by measuring the geometry and dimensions of the part surface. The method is mainly applied to measuring and verifying the geometric characteristics of machined parts, such as shape, size, curvature and the like, but is more focused on detecting tiny defects on the surface of a forging, such as cracks, bubbles, slag inclusions and the like, and is more suitable for detecting the defects by using a blue light detector.
Disclosure of utility model
In order to solve one or more of the defects in the prior art, the technical problem to be solved by the utility model is to provide the forge piece blue light detection device, which has a simple structure, is characterized in that a blue light detector and a clamping mechanism are integrally connected on a six-axis manipulator, so that the forge piece can be automatically clamped, the tiny defect on the surface of the forge piece can be accurately detected, and the continuous production of the forge piece is facilitated.
In order to achieve the above object, the present utility model provides a blue light detection device for detecting a disc-shaped forging, including:
the positioning seat is provided with a plurality of positioning brackets with adjustable positions, and each positioning bracket is provided with a positioning step;
The mechanical arm is characterized in that the tail end of the mechanical arm is provided with a clamping mechanism, the clamping mechanism is connected with a blue light detector, the tail end of the clamping mechanism is provided with a first clamping jaw and a second clamping jaw, the first clamping jaw and the second clamping jaw both comprise two clamping blocks, and the inner wall of each clamping block is matched with the outer wall of the disc-shaped forge piece.
Further, the positioning seat is fixed on a positioning frame, the positioning seat comprises a three-jaw chuck, clamping grooves are formed in the upper jaws of the three-jaw chuck, and the positioning frame is fixed in the clamping grooves through screws and nuts.
Further, the locating support comprises an upper connecting transverse plate, a lower connecting transverse plate and a connecting vertical plate, wherein the tail end of the upper connecting transverse plate is provided with a step, and the lower connecting transverse plate is connected with a screw in a threaded manner.
Further, the upper surface of the clamping jaw is provided with a plurality of stripe grooves, and the lower surface of the lower connecting transverse plate is also provided with a plurality of stripe grooves.
Further, the blue light detector is fixedly connected with the clamping mechanism through a mounting plate.
Furthermore, the locating rack and the manipulator are fixed through a connecting bottom plate.
The beneficial effects of the utility model are as follows:
Firstly, the blue light detection device is simple in structure, the blue light detector and the clamping mechanism are integrally connected to the six-axis manipulator, automatic clamping of the forge piece can be achieved, the tiny defect on the surface of the forge piece can be accurately detected, continuous production of the forge piece is facilitated, and equipment investment is reduced;
Secondly, the position of the positioning bracket can be adjusted, the adjustment precision is high, the adjusted positioning bracket can be kept stable, and the positioning bracket can be suitable for detecting forgings with different types and sizes;
Thirdly, the blue light detector is integrally connected to the clamping mechanism, so that the structure of the utility model is more compact, the position of the blue light detector can be changed as required, and the adaptability is stronger;
Drawings
Fig. 1 is a schematic structural view of the present utility model.
FIG. 2 is a schematic illustration of the structure of the encircled portion of FIG. 1 in accordance with the present utility model;
FIG. 3 is a schematic diagram of the clamping mechanism and blue light detector of the present utility model;
FIG. 4 is a diagram of the connection of the jaw and positioning bracket of the present utility model;
fig. 5 is a schematic view of the structure of the clamping jaw of the present utility model.
In the figure: 1. a disc forging; 2. a positioning seat; 3. a positioning bracket; 4. positioning the step; 5. a manipulator; 6. a clamping mechanism; 7. a blue light detector; 8. a first jaw; 9. a second jaw; 10. clamping blocks; 11. a positioning frame; 12. a three-jaw chuck; 13. a clamping groove; 14. the upper connecting transverse plate; 15. a lower connecting transverse plate; 16. connecting the vertical plates; 17. a seat plate; 18. a screw; 19. a stripe groove; 20. a nut; 21. a seat plate; 22. support legs;
Detailed Description
The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:
Referring to fig. 1-5, a blue light detection device for detecting a disc-shaped forging 1, comprising:
The positioning seat 2 is provided with a plurality of positioning brackets 3 with adjustable positions, and the positioning brackets 3 are provided with positioning steps 4;
The mechanical arm 5 is characterized in that the tail end of the mechanical arm 5 is provided with a clamping mechanism 6, the clamping mechanism 6 is connected with a blue light detector 7, the tail end of the clamping mechanism 6 is provided with a first clamping jaw 8 and a second clamping jaw 9, the first clamping jaw 8 and the second clamping jaw 9 respectively comprise two clamping blocks 10, and the inner wall of each clamping block 10 is matched with the outer wall of the disc-shaped forge piece 1.
The utility model is used in the process that the position of a positioning bracket 3 on a positioning seat 2 is firstly adjusted to enable a positioning step 4 on the positioning bracket 3 to be matched with a disc-shaped forging 1, then a manipulator 5 is started, the manipulator 5 can adopt a six-axis manipulator 5, the six-axis manipulator 5 can realize the movement and rotation in the xyz direction, the clamping mechanism 6 on the manipulator is convenient for clamping and placing the disc-shaped forging 1, after the disc-shaped forging 1 is clamped and placed, a blue light detector 7 is started, the blue light detector 7 detects the disc-shaped forging 1, in the detection process, the manipulator 5 can be changed to different positions as required, thereby comprehensively detecting the surface size and the surface defect of the forging, if the forging is qualified, the forging is clamped and placed in a qualified area by the clamping mechanism 6, and if the forging is unqualified, the clamp is placed in a disqualified area by the clamping mechanism 6. The clamping mechanism 6 can adopt a pneumatic clamping jaw or an electric clamping jaw which are of mature structures, and can be purchased directly in the market.
Further, the positioning seat 2 is fixed on a positioning frame 11, the positioning seat 2 comprises a three-jaw chuck 12, a clamping groove 13 is formed in the upper jaw of the three-jaw chuck 12, and the positioning bracket 3 is fixed in the clamping groove 13 through a screw 18 and a nut 20. Specifically, the positioning seat 2 of the utility model is fixed on a positioning frame 11, the positioning seat 2 is provided with a three-jaw chuck 12, the three-jaw chuck 12 can be manual or automatic, the space between clamping jaws on the three-jaw chuck 12 can be adjusted, and meanwhile, the position of the positioning bracket 3 on the three-jaw chuck 12 can be adjusted, so that the matching range of the utility model is larger.
Further, the positioning bracket 3 comprises an upper connecting transverse plate 14, a lower connecting transverse plate 15 and a connecting vertical plate, the tail end of the upper connecting transverse plate 14 is provided with a step, and the lower connecting transverse plate 15 is connected with a screw 18 in a threaded manner. Specifically, the positioning bracket 3 of the present utility model includes an upper connection transverse plate 14, a lower connection transverse plate 15 and a connection vertical plate, and the end of the upper connection transverse plate 14 is provided with a step, so that the positioning bracket 3 can be fastened by a screw 18, and the positioning bracket 3 can be positioned at a more accurate position when fastened by the screw 18.
Further, the upper surface of the claw is provided with a plurality of stripe grooves 19, and the lower surface of the lower connecting transverse plate 15 is also provided with a plurality of stripe grooves 19. The positioning bracket 3 can be more stable after positioning by the matching of the stripe grooves 19 formed on the upper surfaces of the clamping jaws and the stripe grooves 19 formed on the lower surfaces of the lower connecting transverse plates 15.
Further, the blue light detector 7 is fixedly connected with the clamping mechanism 6 through a mounting plate. Specifically, the blue light detector 7 is fixed on the clamping mechanism 6 through the mounting plate, and in this way, the installation is more convenient and quick.
Further, the positioning frame 11 and the manipulator 5 are both fixed by a connecting bottom plate 21. Specifically, the positioning frame 11 and the manipulator 5 of the utility model are fixedly arranged on the connecting bottom plate 21, and can integrally move when the connecting bottom plate moves, the supporting legs 22 are respectively fixed on the periphery of the connecting bottom plate, and the connecting bottom plate can be kept horizontal in a cushion block mode when the ground is uneven.
The foregoing describes in detail preferred embodiments of the present utility model. It should be understood that numerous modifications and variations can be made in accordance with the concepts of the utility model by one of ordinary skill in the art without undue burden. Therefore, all technical solutions which can be obtained by logic analysis, reasoning or limited experiments based on the prior art by the person skilled in the art according to the inventive concept shall be within the scope of protection defined by the claims.
Claims (6)
1. A forging blue light detection device for detecting disk-shaped forgings, comprising:
the positioning seat is provided with a plurality of positioning brackets with adjustable positions, and each positioning bracket is provided with a positioning step;
The mechanical arm is characterized in that the tail end of the mechanical arm is provided with a clamping mechanism, the clamping mechanism is connected with a blue light detector, the tail end of the clamping mechanism is provided with a first clamping jaw and a second clamping jaw, the first clamping jaw and the second clamping jaw both comprise two clamping blocks, and the inner wall of each clamping block is matched with the outer wall of the disc-shaped forge piece.
2. The forging blue light detection device as recited in claim 1, wherein: the positioning seat is fixed on a positioning frame, the positioning seat comprises a three-jaw chuck, a clamping groove is formed in an upper jaw of the three-jaw chuck, and the positioning frame is fixed in the clamping groove through a screw and a nut.
3. The forging blue light detection device as recited in claim 2, wherein: the locating support comprises an upper connecting transverse plate, a lower connecting transverse plate and a connecting vertical plate, wherein the tail end of the upper connecting transverse plate is provided with a step, and the lower connecting transverse plate is connected with a screw through threads.
4. A forging blue light detection device as set forth in claim 3, wherein: the upper surface of the clamping jaw is provided with a plurality of stripe grooves, and the lower surface of the lower connecting transverse plate is also provided with a plurality of stripe grooves.
5. The forging blue light detection device as recited in claim 4, wherein: the blue light detector is fixedly connected with the clamping mechanism through a mounting plate.
6. The forging blue light detection device as recited in claim 5, wherein: the locating rack and the manipulator are fixed through a connecting bottom plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323090340.1U CN221124343U (en) | 2023-11-16 | 2023-11-16 | Forging blue light detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323090340.1U CN221124343U (en) | 2023-11-16 | 2023-11-16 | Forging blue light detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221124343U true CN221124343U (en) | 2024-06-11 |
Family
ID=91342525
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323090340.1U Active CN221124343U (en) | 2023-11-16 | 2023-11-16 | Forging blue light detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221124343U (en) |
-
2023
- 2023-11-16 CN CN202323090340.1U patent/CN221124343U/en active Active
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