CN221112690U - A mold for producing medical products - Google Patents

A mold for producing medical products Download PDF

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Publication number
CN221112690U
CN221112690U CN202323138579.1U CN202323138579U CN221112690U CN 221112690 U CN221112690 U CN 221112690U CN 202323138579 U CN202323138579 U CN 202323138579U CN 221112690 U CN221112690 U CN 221112690U
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medical product
slider
mold
outer arc
arc surface
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赵新久
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Dongguan Leiqiang Industrial Co ltd
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Abstract

本实用新型涉及模具技术领域,尤其是一种生产医疗产品的模具;包括底座、下模和上模;所述下模芯的内部安装有滑块,所述滑块的顶面和底面均为外弧面结构,所述滑块的外弧面与滑块两端所形成的平面之间的距离为0.1‑0.2mm;与现有技术相比,本实用新型通过设置有滑块,且滑块的顶面和底面均为外弧面结构,在注塑医疗产品时,该外弧面将会抵住医疗产品中空内部的上下侧面,使得医疗产品在注塑完成脱模后,医疗产品中空内部的上下侧面为内凹结构,故而,医疗产品在冷却的过程中,将会继续内缩,将本来的内凹面形变为平整的平面,达到反变形的效果;进而确保医疗产品生产的稳定性,提高质量,降低成本以及提高生产效率。

The utility model relates to the field of mold technology, in particular to a mold for producing medical products; comprising a base, a lower mold and an upper mold; a slider is installed inside the lower mold core, the top surface and the bottom surface of the slider are both outer arc surface structures, and the distance between the outer arc surface of the slider and the plane formed by the two ends of the slider is 0.1-0.2mm; compared with the prior art, the utility model is provided with a slider, and the top surface and the bottom surface of the slider are both outer arc surface structures. When the medical product is injection molded, the outer arc surface will abut against the upper and lower side surfaces of the hollow interior of the medical product, so that after the medical product is demoulded after injection molding, the upper and lower side surfaces of the hollow interior of the medical product are concave structures. Therefore, the medical product will continue to shrink inward during the cooling process, and the original concave surface will be deformed into a flat plane, so as to achieve the effect of anti-deformation; thereby ensuring the stability of medical product production, improving quality, reducing costs and improving production efficiency.

Description

一种生产医疗产品的模具A mold for producing medical products

技术领域Technical Field

本实用新型涉及模具技术领域,尤其是一种生产医疗产品的模具。The utility model relates to the technical field of molds, in particular to a mold for producing medical products.

背景技术Background technique

目前,在生产医疗产品所用到的模具中(该医疗产品一般应用在护理床上),医疗产品11如图1所示,其内部为中空结构12,当医疗产品注塑成型脱模后,该医疗产品还是具有一定的温度,在此冷却的过程中,由于其内部为中空结构,该医疗产品会出现微小的内缩情况(使得医疗产品内部中空的侧面为不平整的平面),影响产品的生产质量,故而,当医疗产品注塑成型脱模后,需要采用治具插入其中空结构的内部,防止医疗产品内缩而影响其质量;但是,该过程需要耗费一定的劳动力,进而增加了人工成本;而且,还增加了生产工艺,导致该医疗产品的生产效率降低。At present, in the molds used to produce medical products (the medical products are generally used on nursing beds), the medical product 11 is shown in Figure 1, and its interior is a hollow structure 12. When the medical product is demolded after injection molding, the medical product still has a certain temperature. During this cooling process, due to its hollow structure inside, the medical product will shrink slightly (making the hollow side of the medical product an uneven plane), affecting the production quality of the product. Therefore, after the medical product is demolded after injection molding, a jig needs to be inserted into the interior of the hollow structure to prevent the medical product from shrinking and affecting its quality; however, this process requires a certain amount of labor, which increases labor costs; moreover, it also increases the production process, resulting in a decrease in the production efficiency of the medical product.

基于上述问题,我们提出一种生产医疗产品的模具。Based on the above problems, we propose a mold for producing medical products.

实用新型内容Utility Model Content

针对现有技术的不足,本实用新型提供一种生产医疗产品的模具,该模具通过改进后,模具内部做了反变形结构,从而确保医疗产品生产的稳定性,提高质量,降低成本以及提高生产效率。In view of the deficiencies in the prior art, the utility model provides a mold for producing medical products. After the improvement, the mold has an anti-deformation structure inside, thereby ensuring the stability of medical product production, improving quality, reducing costs and improving production efficiency.

本实用新型的技术方案为:The technical solution of the utility model is:

一种生产医疗产品的模具,包括底座、下模和上模;A mold for producing medical products, comprising a base, a lower mold and an upper mold;

所述下模固定安装在底座上,所述下模远离底座的一端设置有上模,所述下模和上模的内部分别设置有下模芯和上模芯;The lower mold is fixedly mounted on the base, an upper mold is arranged at one end of the lower mold away from the base, and a lower mold core and an upper mold core are arranged inside the lower mold and the upper mold respectively;

所述下模芯的内部安装有滑块,所述滑块的顶面和底面均为外弧面结构,所述滑块的外弧面与滑块两端所形成的平面之间的距离为0.1-0.2mm。A slider is installed inside the lower mold core, and the top and bottom surfaces of the slider are both outer arc surface structures. The distance between the outer arc surface of the slider and the plane formed by the two ends of the slider is 0.1-0.2mm.

进一步的,所述滑块的外弧面与滑块两端所形成的平面之间的距离为0.15mm。Furthermore, the distance between the outer arc surface of the slider and the plane formed by the two ends of the slider is 0.15 mm.

进一步的,所述下模的侧面固定安装有驱动气缸,所述驱动气缸的推杆端连通下模和下模芯与滑块固定连接。Furthermore, a driving cylinder is fixedly installed on the side of the lower mold, and a push rod end of the driving cylinder is connected to the lower mold and the lower mold core and the slider is fixedly connected.

进一步的,所述底座上设置有若干条顶针和驱动顶针上下运动的驱动机构,所述顶针的移动端连通下模芯设置。Furthermore, the base is provided with a plurality of ejector pins and a driving mechanism for driving the ejector pins to move up and down, and the movable end of the ejector pin is connected to the lower mold core.

进一步的,所述上模上还设置有进料管,所述进料管与上模连通。Furthermore, a feed pipe is also provided on the upper die, and the feed pipe is connected to the upper die.

本实用新型的有益效果为:The beneficial effects of the utility model are:

与现有技术相比,本实用新型通过设置有滑块,且滑块的顶面和底面均为外弧面结构,在注塑医疗产品时,该外弧面将会抵住医疗产品中空内部的上下侧面,使得医疗产品在注塑完成脱模后,医疗产品中空内部的上下侧面为内凹结构,故而,医疗产品在冷却的过程中,将会继续内缩,将本来的内凹面形变为平整的平面,达到反变形的效果;进而确保医疗产品生产的稳定性,提高质量,降低成本以及提高生产效率。Compared with the prior art, the utility model is provided with a slider, and the top and bottom surfaces of the slider are both outer arc structures. When the medical product is injection molded, the outer arc surface will press against the upper and lower side surfaces of the hollow interior of the medical product, so that after the medical product is demolded after the injection molding is completed, the upper and lower side surfaces of the hollow interior of the medical product are concave structures. Therefore, the medical product will continue to shrink inward during the cooling process, and the original concave surface will be deformed into a flat plane, thereby achieving the effect of anti-deformation; thereby ensuring the stability of medical product production, improving quality, reducing costs and improving production efficiency.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为现有医疗产品的结构示意图;FIG1 is a schematic diagram of the structure of an existing medical product;

图2为本实用新型的结构示意图;Fig. 2 is a schematic diagram of the structure of the utility model;

图3为本实用新型内部的示意图;FIG3 is a schematic diagram of the interior of the utility model;

图4为本实用新型下模芯连接滑块的结构示意图;FIG4 is a schematic diagram of the structure of the lower mold core connecting the slider of the utility model;

图5为本实用新型滑块的结构示意图。FIG. 5 is a schematic structural diagram of a slider of the utility model.

图中,1、底座;2、下模;3、上模;4、下模芯;5、上模芯;6、滑块;7、外弧面;8、驱动气缸;9、顶针;10、进料管;11、医疗产品;12、中空结构。In the figure, 1. base; 2. lower mold; 3. upper mold; 4. lower mold core; 5. upper mold core; 6. slider; 7. outer arc surface; 8. driving cylinder; 9. ejector pin; 10. feed pipe; 11. medical product; 12. hollow structure.

具体实施方式Detailed ways

下面结合附图对本实用新型的具体实施方式作进一步说明:The specific implementation of the utility model is further described below in conjunction with the accompanying drawings:

如图1-5所示,一种生产医疗产品的模具,包括底座1、下模2和上模3;As shown in Figures 1-5, a mold for producing medical products includes a base 1, a lower mold 2 and an upper mold 3;

所述下模2固定安装在底座1上,所述下模2远离底座1的一端设置有上模3,所述下模2和上模3的内部分别设置有下模芯4和上模芯5;The lower mold 2 is fixedly mounted on the base 1, an upper mold 3 is arranged at one end of the lower mold 2 away from the base 1, and a lower mold core 4 and an upper mold core 5 are arranged inside the lower mold 2 and the upper mold 3 respectively;

所述下模芯4的内部安装有滑块6,所述滑块6的顶面和底面均为外弧面7结构,所述滑块6的外弧面7与滑块6两端所形成的平面之间的距离为0.1-0.2mm;在本实施例中,滑块6的外弧面7与滑块6两端所形成的平面之间的距离是相当小,几乎是肉眼难以观察(但是能够达到反变形效果),因为当外弧面7的距离或者幅度较大时,注塑出来的医疗产品11的内侧面内凹幅度较大,在整个冷却的过程中,哪怕是不断在内缩,最终也无法使其内侧面形变成一个平整的平面;故而,本实施例中的外弧面7的幅度或者距离设置,能够使得医疗产品11达到较佳的反变形效果。A slider 6 is installed inside the lower mold core 4, and the top and bottom surfaces of the slider 6 are both outer arc surface 7 structures. The distance between the outer arc surface 7 of the slider 6 and the plane formed by the two ends of the slider 6 is 0.1-0.2mm; in the present embodiment, the distance between the outer arc surface 7 of the slider 6 and the plane formed by the two ends of the slider 6 is quite small, which is almost difficult to observe with the naked eye (but can achieve the anti-deformation effect), because when the distance or amplitude of the outer arc surface 7 is large, the inner side surface of the injection molded medical product 11 is concave to a large extent, and during the entire cooling process, even if it is continuously shrinking, it is ultimately impossible to deform the inner side surface into a flat plane; therefore, the amplitude or distance setting of the outer arc surface 7 in the present embodiment can enable the medical product 11 to achieve a better anti-deformation effect.

作为优选的实施方式;所述滑块6的外弧面7与滑块6两端所形成的平面之间的距离为0.15mm;该距离的设置使得医疗产品11达到最佳的反变形效果;内侧面的平整效果最佳。As a preferred embodiment, the distance between the outer arc surface 7 of the slider 6 and the plane formed by the two ends of the slider 6 is 0.15 mm; the setting of this distance enables the medical product 11 to achieve the best anti-deformation effect; the flattening effect of the inner side is the best.

作为优选的实施方式;所述下模2的侧面固定安装有驱动气缸8,所述驱动气缸8的推杆端连通下模2和下模芯4与滑块6固定连接;可以理解,当医疗产品11注塑完成后,需要通过驱动气缸8带动滑块6脱离医疗产品11,进而便于后续顶针9将医疗产品11顶出;值得一提的是,下模2的内部还设置有经滑块6移动的槽体,进而便于滑块6进行运动。As a preferred embodiment; a driving cylinder 8 is fixedly installed on the side of the lower mold 2, and the push rod end of the driving cylinder 8 is connected to the lower mold 2 and the lower mold core 4 and is fixedly connected to the slider 6; it can be understood that after the injection molding of the medical product 11 is completed, it is necessary to drive the slider 6 to separate from the medical product 11 through the driving cylinder 8, so as to facilitate the subsequent ejector 9 to eject the medical product 11; it is worth mentioning that the interior of the lower mold 2 is also provided with a groove body moved by the slider 6, so as to facilitate the movement of the slider 6.

作为优选的实施方式;所述底座1上设置有若干条顶针9和驱动顶针9上下运动的驱动机构,驱动机构可采用小型气缸,并固定安装在底座1上,每条顶针9均连接一个小型气缸,若干个小型气缸将通过一个控制器统一控制动作;所述顶针9的移动端连通下模芯4设置;通过若干条顶针9的设置,能够有效将注塑完成后的医疗产品11顶出,同时,医疗产品11能够均匀受力,有效避免出现损坏的情况。As a preferred embodiment; the base 1 is provided with a plurality of ejector pins 9 and a driving mechanism for driving the ejector pins 9 to move up and down. The driving mechanism can be a small cylinder and is fixedly installed on the base 1. Each ejector pin 9 is connected to a small cylinder, and the plurality of small cylinders are uniformly controlled by a controller; the movable end of the ejector pin 9 is connected to the lower mold core 4; through the setting of the plurality of ejector pins 9, the medical product 11 after injection molding can be effectively ejected, and at the same time, the medical product 11 can be evenly stressed to effectively avoid damage.

作为优选的实施方式;所述上模3上还设置有进料管10,所述进料管10与上模3连通;通过设有进料管10,能够向下模芯4和上模芯5内部注入注塑原料;As a preferred embodiment; the upper mold 3 is also provided with a feed pipe 10, the feed pipe 10 is connected to the upper mold 3; by providing the feed pipe 10, the injection molding raw material can be injected into the lower mold core 4 and the upper mold core 5;

需要说明的是,下模2和上模3不是固定连接,只是通过下模2和上模3上设置的定位杆和定位孔插接在一起,当注塑完成后,可通过外部的驱动机构将上模3打开再进行脱模操作。It should be noted that the lower mold 2 and the upper mold 3 are not fixedly connected, but are plugged together through positioning rods and positioning holes provided on the lower mold 2 and the upper mold 3. After the injection molding is completed, the upper mold 3 can be opened by an external driving mechanism for demoulding operation.

本实用新型医疗产品11反变形的原理为:在医疗产品11注塑的过程中,滑块6的顶面和底面均为外弧面7结构,在注塑医疗产品11时,该外弧面7将会抵住医疗产品11中空内部的上下侧面,使得医疗产品11在注塑完成脱模后,医疗产品11中空内部的上下侧面为内凹结构,故而,医疗产品11在冷却的过程中,将会继续内缩,将本来的内凹面形变为平整的平面,达到反变形的效果。The principle of the anti-deformation of the medical product 11 of the utility model is as follows: during the injection molding process of the medical product 11, the top and bottom surfaces of the slider 6 are both outer arc surface 7 structures. When the medical product 11 is injection molded, the outer arc surface 7 will press against the upper and lower side surfaces of the hollow interior of the medical product 11, so that after the medical product 11 is demolded after the injection molding is completed, the upper and lower side surfaces of the hollow interior of the medical product 11 are concave structures. Therefore, during the cooling process, the medical product 11 will continue to shrink inward, deforming the original concave surface into a flat plane, thereby achieving the anti-deformation effect.

需要指出的是,现有技术中主要存在的问题是:当医疗产品11注塑成型脱模后,需要采用治具插入其中空结构12的内部,防止医疗产品11内缩而影响其质量;但是,该过程需要耗费一定的劳动力,进而增加了人工成本;而且,还增加了生产工艺,导致该医疗产品11的生产效率降低;It should be pointed out that the main problem in the prior art is that after the medical product 11 is demoulded by injection molding, a jig needs to be inserted into the hollow structure 12 to prevent the medical product 11 from shrinking and affecting its quality. However, this process requires a certain amount of labor, thereby increasing labor costs. Moreover, the production process is increased, resulting in a decrease in the production efficiency of the medical product 11.

故而,通过本申请的改进后,在滑块6上设置有外弧面7结构,使得医疗产品11在冷却的过程中达到反变形的效果,产品质量更稳定,生产效率更高,同时,减少人力支出,降低生产成本。Therefore, through the improvement of the present application, an outer arc surface 7 structure is provided on the slider 6, so that the medical product 11 can achieve an anti-deformation effect during the cooling process, the product quality is more stable, the production efficiency is higher, and at the same time, the manpower expenditure is reduced and the production cost is reduced.

以上实施方式仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通工程技术人员对本实用新型的技术方案作出的各种变形和改进,均应落入本实用新型的权利要求书确定的保护范围内。The above implementation modes are merely descriptions of the preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary engineering and technical personnel in the field shall fall within the protection scope determined by the claims of the present invention.

Claims (5)

1. A mold for producing a medical product, characterized by:
Comprises a base, a lower die and an upper die;
The lower die is fixedly arranged on the base, an upper die is arranged at one end, far away from the base, of the lower die, and a lower die core and an upper die core are respectively arranged in the lower die and the upper die;
The inside of the lower mold core is provided with a sliding block, the top surface and the bottom surface of the sliding block are both in an extrados structure, and the distance between the extrados of the sliding block and a plane formed by two ends of the sliding block is 0.1-0.2mm.
2. A mold for producing a medical product according to claim 1, wherein: the distance between the extrados of the sliding block and the plane formed by the two ends of the sliding block is 0.15mm.
3. A mold for producing a medical product according to claim 2, wherein: the side of the lower die is fixedly provided with a driving cylinder, and the push rod end of the driving cylinder is communicated with the lower die and the lower die core and fixedly connected with the sliding block.
4. A mold for producing a medical product according to claim 3, wherein: the base is provided with a plurality of ejector pins and a driving mechanism for driving the ejector pins to move up and down, and the movable ends of the ejector pins are communicated with the lower mold core.
5. A mold for producing a medical product according to claim 4, wherein: the upper die is further provided with a feeding pipe, and the feeding pipe is communicated with the upper die.
CN202323138579.1U 2023-11-20 2023-11-20 A mold for producing medical products Active CN221112690U (en)

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CN221112690U true CN221112690U (en) 2024-06-11

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