CN221110121U - Aluminum bar sawing device for solar aluminum profile - Google Patents
Aluminum bar sawing device for solar aluminum profile Download PDFInfo
- Publication number
- CN221110121U CN221110121U CN202322883920.XU CN202322883920U CN221110121U CN 221110121 U CN221110121 U CN 221110121U CN 202322883920 U CN202322883920 U CN 202322883920U CN 221110121 U CN221110121 U CN 221110121U
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- China
- Prior art keywords
- feeding
- aluminum
- aluminum bar
- sawing
- solar
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 97
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 97
- 238000003756 stirring Methods 0.000 claims abstract description 46
- 238000007599 discharging Methods 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000004513 sizing Methods 0.000 claims description 22
- 230000007306 turnover Effects 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 8
- 230000005484 gravity Effects 0.000 claims description 3
- 229910000838 Al alloy Inorganic materials 0.000 claims 1
- 239000004411 aluminium Substances 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Sawing (AREA)
Abstract
The utility model relates to an aluminum bar sawing device for solar aluminum profiles, which comprises a sawing part (3), a feeding part (2) and a discharging part (4), a feeding frame (1) and a receiving frame (5), wherein an automatic material stirring device (6) is arranged at the joint of the feeding frame (1) and the feeding part (2), the device comprises a stirring shaft (61) which is parallel to the feeding direction of the feeding part (2) and is rotatably arranged, and a plurality of stirring sheets (62) are uniformly and fixedly arranged in the length direction of the stirring shaft (61); the stirring sheet (62) is provided with a V-shaped groove (63), and the stirring sheet is used for feeding by the V-shaped groove (63) in a reciprocating and overturning mode. The automatic aluminum rod cutting device is simple in structure, capable of automatically feeding, automatically collecting aluminum rods, cutting heads and tails, high in sawing efficiency and good in safety.
Description
Technical Field
The utility model relates to an aluminum bar sawing device for solar aluminum profiles, and belongs to the technical field of aluminum bar cutting.
Background
The cast aluminum bar is a main raw material for producing solar aluminum profiles, and the production process mainly adopts vertical shaft casting molding, and the casting length is mostly more than 6 meters. In order to ensure that the internal components of the whole bar are uniform, the transportation and the subsequent extrusion processing are convenient, each aluminum bar needs to be cut into heads and tails, and aluminum bars with different specifications are sawed into corresponding specified lengths, so that sawing is an indispensable step in the production process of the aluminum bars. In the prior art, in order to save equipment investment cost, the aluminum bars are mostly sawed by adopting a manual circular saw: hoisting the cast aluminum bars onto an upper material frame, feeding the aluminum bars one by one manually, controlling a sawing machine to saw, shifting the cut heads and tails into a collecting box, and collecting the fixed-length aluminum bars. Therefore, the existing manual semi-automatic aluminum bar sawing has the problems of low sawing efficiency, high labor intensity of workers and high labor cost although the equipment cost is low, and potential safety hazards such as easy clamping during manual material stirring.
Disclosure of Invention
The utility model aims to overcome the defects and provide the aluminum bar sawing device which has the advantages of simple structure, automatic feeding, automatic collection of aluminum bars, head and tail pinching, high sawing efficiency and good safety.
The purpose of the utility model is realized in the following way:
An aluminum bar sawing device for solar aluminum profiles comprises a sawing part, a feeding part and a discharging part which are respectively arranged at the left end and the right end of the sawing part, a feeding frame arranged beside the feeding part, and a receiving frame arranged beside the discharging part;
An automatic material stirring device is arranged at the joint of the feeding frame and the feeding part, and comprises a material stirring shaft which is parallel to the feeding direction of the feeding part and is rotationally arranged, and a plurality of material stirring sheets are uniformly and fixedly arranged in the length direction of the material stirring shaft; the material stirring shaft is controlled to swing back and forth through a reciprocating mechanism; the aluminum bar feeding device is characterized in that a V-shaped groove is formed in the shifting sheet, one surface of the V-shaped groove is lower than a supporting rod of the feeding frame, aluminum bars can conveniently enter the V-shaped groove from the feeding frame, and the other surface of the V-shaped groove is higher than the supporting rod of the feeding frame, so that the aluminum bars entering the V-shaped groove are blocked and limited.
Further, the supporting rod of the feeding frame is obliquely arranged, and the aluminum rod can roll into the automatic stirring device at the joint of the feeding frame and the feeding part by self gravity.
Further, the reciprocating mechanism comprises an extension rod fixedly arranged on the stirring sheet, and the free end of the extension rod is hinged with an oil cylinder or an air cylinder to push the extension rod to reciprocate around the stirring shaft.
Further, the feeding portion and the discharging portion are respectively provided with a plurality of conveying rollers, and limiting rollers for limiting lateral movement of the aluminum bars are vertically arranged on the side edges of the feeding portion and the discharging portion.
Further, the conveying roller is obliquely arranged, and the feeding and discharging side of the conveying roller is higher than the side close to the limiting roller.
Further, the sawing part is provided with a turnover supporting table for supporting the aluminum bar during sawing, one end of the turnover supporting table is hinged to the sawing part workbench, and the bottom of the turnover supporting table is controlled by an oil cylinder or an air cylinder to realize switching between two states of horizontal supporting and tilting turnover.
Further, the discharging part is provided with a turning device, and comprises a turning rod with an end part hinged on the discharging part, and the middle part of the turning rod is hinged with an oil cylinder or an air cylinder.
Further, the discharging part is provided with a sizing baffle, the bottom of the sizing baffle is connected with an oil cylinder or an air cylinder for controlling the sizing baffle to lift, a vertical guide groove is arranged on the base of the discharging part, and two ends of the sizing baffle are slidably embedded in the guide groove.
Compared with the prior art, the utility model has the beneficial effects that:
According to the utility model, the automatic stirring device is arranged at the joint of the feeding frame and the feeding part, the stirring sheets of the automatic stirring device are used for reciprocating overturning, the V-shaped grooves on the stirring sheets are used for conveying aluminum bars to the feeding part one by one, the whole structure is simple, the manufacturing cost is low, manual stirring is not needed, the labor intensity is reduced, the sawing efficiency is improved, and the safety is high;
According to the utility model, the fixed supporting table of the sawing part is improved to be the overturning supporting table, the cut aluminum bar heads and the cut aluminum bar tails are automatically collected in a sliding manner, manual collection is not needed, the working efficiency is improved, workers are prevented from approaching to the saw blade rotating at a high speed, and the operation safety risk is reduced.
Drawings
Fig. 1 is a schematic plan view of an aluminum bar sawing device for solar aluminum profiles.
Fig. 2 is a top view partially enlarged of an automatic material pulling device of an aluminum bar sawing device for solar aluminum profiles.
Fig. 3 is a left side view of an automatic material stirring device of an aluminum bar sawing device for solar aluminum profiles.
Fig. 4 is a schematic left view showing a limiting state of a limiting roller of an aluminum bar sawing device for solar aluminum profiles.
Fig. 5 is a schematic diagram of a left side view of a turnover support table of an aluminum bar sawing device for solar aluminum profiles.
Fig. 6 is a partial enlarged top view of a sizing baffle of the aluminum bar sawing device for the solar aluminum profile.
Fig. 7 is a left side view of a sizing baffle of the aluminum bar sawing device for the solar aluminum profile.
Fig. 8 is a left side view of a turnover device of the aluminum bar sawing device for the solar aluminum profile.
Wherein:
the feeding device comprises a feeding frame 1, a feeding part 2, a sawing part 3, a discharging part 4, a receiving frame 5, an automatic stirring device 6, a stirring device 7, a conveying roller 8, a limiting roller 9 and a sizing baffle 10;
The turning support table 31, the saw blade 32, the guide groove 41, the kick-out shaft 61, the kick-out plate 62, the V-shaped groove 63, the extension rod 64, the turning rod 71, the aluminum bar 101 and the collection box 102.
Detailed Description
Referring to fig. 1-8, the utility model relates to an aluminum bar sawing device for solar aluminum profiles, which comprises a sawing part 3, a feeding part 2 and a discharging part 4 which are respectively arranged at the left end and the right end of the sawing part 3, a feeding rack 1 arranged beside the feeding part 2, and a receiving rack 5 arranged beside the discharging part 4; the feeding part 2 and the discharging part 4 are respectively provided with a plurality of conveying rollers 8, and limit rollers 9 for limiting lateral movement of the aluminum bar are vertically arranged on the side edges of the feeding part 2 and the discharging part 4; the conveying rollers 8 are obliquely arranged, and the feeding and discharging side of the conveying rollers 8 is higher than the side close to the limit rollers 9;
An automatic stirring device 6 is arranged at the joint of the upper material frame 1 and the feeding part 2, and comprises a stirring shaft 61 which is parallel to the feeding direction of the feeding part 2 and is rotationally arranged, and a plurality of stirring sheets 62 which are uniformly and fixedly arranged in the length direction of the stirring shaft 61; the material stirring shaft 61 is controlled to swing back and forth through a reciprocating mechanism; the reciprocating mechanism comprises an extension rod 64 fixedly arranged on the stirring sheet 62, the free end of the extension rod 64 is hinged with an oil cylinder to push the extension rod 64 to reciprocate around the stirring shaft 61; the stirring sheet 62 is disc-shaped, a V-shaped groove 63 is formed in the stirring sheet, one surface of the V-shaped groove 63 is lower than a supporting rod of the feeding frame 1, so that the aluminum bar 101 can conveniently enter the V-shaped groove 63 from the feeding frame 1, and the other surface of the stirring sheet is higher than the supporting rod of the feeding frame 1, and the blocking and limiting of the aluminum bar entering the V-shaped groove 63 are realized; the aluminum bar support rod of the feeding frame 1 is obliquely arranged, the aluminum bar 101 rolls into the V-shaped groove 63 by self gravity, the extension rod 64 of the reciprocating mechanism is driven by the oil cylinder to drive the stirring sheet 62 to rotate towards the feeding part 2, the V-shaped groove 63 carries the aluminum bar 101 in the groove to turn over so as to separate from the V-shaped groove 63 and fall onto the conveying roller 8 of the feeding part 2, and one feeding action is completed. In the feeding process, the rest aluminum bars 101 on the feeding frame 1 are stopped by the stirring sheets 62 and stay on the supporting rods of the feeding frame 1, after the V-shaped groove 63 rotates and resets, the next aluminum bar automatically rolls into the V-shaped groove 63 to perform the next feeding operation, the number of the fed aluminum bars can be conveniently controlled by continuously controlling the turnover times of the V-shaped groove 63, the simultaneous sawing of a plurality of aluminum bars is met, the feeding is not needed, and an aluminum bar conveying mechanism with a complex structure is not needed to be installed on the supporting rods of the feeding frame 1, so that the equipment structure is simplified, the cost is reduced, the feeding efficiency and the sawing efficiency are improved, the manual stirring operation of workers is not needed, and the potential safety hazards such as stirring clamps are avoided;
Because the conveying roller 8 is obliquely arranged, the aluminum rods 101 falling onto the conveying roller 8 automatically deviate to the side with low height until being propped against by the limiting roller 9, the effect of automatically aligning and gathering the plurality of aluminum rods 101 is realized, and the aluminum rods are convenient for the subsequent whole feeding into the sawing part 3 for sawing;
The sawing part 3 is provided with a turnover supporting table 31 for supporting the aluminum bar 101 during sawing, one end of the turnover supporting table is hinged to the workbench of the sawing part 3, and the bottom is controlled by an oil cylinder to switch between two states of horizontal supporting and tilting turnover; when the aluminum bar 101 is sawn normally, the overturning supporting table 31 keeps a horizontal supporting state, when the head or tail of the aluminum bar 101 is cut off by the saw blade 32 of the sawing part 3, the overturning supporting table 31 is changed into inclined overturning from the horizontal supporting state, and the head or tail of the cut aluminum bar 101 automatically rolls down to a side collecting box 102; the head and the tail are cut without manually shifting the cut head and the cut tail into the collecting box 102, so that the operation flow is simplified, the working efficiency is improved, workers are prevented from approaching to the saw blade 32 rotating at a high speed, and the operation safety risk is reduced;
The discharging part 4 is provided with a turning device 7 and a sizing baffle 10; the turning device 7 comprises a turning rod 71 with an end part hinged on the discharging part 4, and an oil cylinder or an air cylinder is hinged in the middle of the turning rod 71; the bottom of the sizing baffle 10 is connected with an oil cylinder or an air cylinder for controlling the sizing baffle 10 to lift, a vertical guide groove 41 is arranged on the base of the discharging part 4, and two ends of the sizing baffle 10 are slidably embedded in the guide groove 41. The discharging part 4 can be provided with a plurality of sizing baffles 10 according to different sizing lengths, which sizing aluminum bar 101 is needed, the sizing baffles 10 corresponding to the sizing lengths are lifted to block the heads of the aluminum bars 101, the sizing baffles 10 of other sizes are lowered, the passing of the aluminum bars 101 is not affected, and the sawing part can obtain the aluminum bars 101 corresponding to the sizing lengths.
In other embodiments, the cylinders in the above embodiments may be replaced with common parts having a telescopic control function, such as an air cylinder and an electric push cylinder.
In addition: it should be noted that the above embodiment is only one of the optimization schemes of this patent, and any modification or improvement made by those skilled in the art according to the above concepts is within the scope of this patent.
Claims (8)
1. The utility model provides a solar energy aluminium alloy saw cuts device with aluminium bar, contains saw cuts portion (3), divides to establish at feed portion (2) and discharge portion (4) of saw cut portion (3) left end and right-hand member, sets up at the other material loading frame (1) of feed portion (2), sets up at the other material receiving frame (5) of discharge portion (4), its characterized in that:
An automatic stirring device (6) is arranged at the joint of the feeding frame (1) and the feeding part (2), and comprises a stirring shaft (61) which is parallel to the feeding direction of the feeding part (2) and is rotatably arranged, and a plurality of stirring sheets (62) are uniformly and fixedly arranged on the length direction of the stirring shaft (61); the stirring shaft (61) is controlled to swing back and forth through a reciprocating mechanism; the aluminum bar pushing device is characterized in that a V-shaped groove (63) is formed in the stirring sheet (62), one surface of the V-shaped groove (63) is lower than a supporting rod of the feeding frame (1), an aluminum bar (101) can conveniently enter the V-shaped groove (63) from the feeding frame (1), and the other surface of the aluminum bar is higher than the supporting rod of the feeding frame (1), so that the aluminum bar entering the V-shaped groove (63) is blocked and limited.
2. The aluminum bar sawing device for solar aluminum profiles according to claim 1, wherein: the supporting rod of the feeding frame (1) is obliquely arranged, and the aluminum bar rolls into an automatic stirring device (6) at the joint of the feeding frame (1) and the feeding part (2) by self gravity.
3. The aluminum bar sawing device for solar aluminum profiles according to claim 1, wherein: the reciprocating mechanism comprises an extension rod (64) fixedly arranged on the stirring sheet (62), the free end of the extension rod (64) is hinged with an oil cylinder or an air cylinder, and the extension rod (64) is pushed to reciprocate around the stirring shaft (61).
4. The aluminum bar sawing device for solar aluminum profiles according to claim 1, wherein: the feeding part (2) and the discharging part (4) are respectively provided with a plurality of conveying rollers (8), and limiting rollers (9) for limiting lateral movement of the aluminum bars are vertically arranged on the side edges of the feeding part (2) and the discharging part (4).
5. The aluminum bar sawing device for the solar aluminum profile according to claim 4 is characterized in that: the conveying rollers (8) are obliquely arranged, and the feeding and discharging side of the conveying rollers (8) is higher than the side close to the limiting rollers (9).
6. The aluminum bar sawing device for solar aluminum profiles according to claim 1, wherein: the sawing part (3) is provided with a turnover supporting table (31) for providing support for sawing the aluminum bar (101), one end of the turnover supporting table is hinged on the workbench of the sawing part (3), and the bottom is controlled by an oil cylinder or an air cylinder to realize switching between two states of horizontal support and tilting turnover.
7. The aluminum bar sawing device for solar aluminum profiles according to claim 1, wherein: the discharging part (4) is provided with a turning device (7) which comprises a turning rod (71) with the end part hinged on the discharging part (4), and the middle part of the turning rod (71) is hinged with an oil cylinder or an air cylinder.
8. The aluminum bar sawing device for solar aluminum profiles according to claim 1, wherein: the discharging part (4) is provided with a sizing baffle (10), the bottom of the sizing baffle (10) is connected with an oil cylinder or an air cylinder for controlling the sizing baffle (10) to lift, a vertical guide groove (41) is arranged on the base of the discharging part (4), and two ends of the sizing baffle (10) are slidably embedded in the guide groove (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322883920.XU CN221110121U (en) | 2023-10-26 | 2023-10-26 | Aluminum bar sawing device for solar aluminum profile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322883920.XU CN221110121U (en) | 2023-10-26 | 2023-10-26 | Aluminum bar sawing device for solar aluminum profile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221110121U true CN221110121U (en) | 2024-06-11 |
Family
ID=91365514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322883920.XU Active CN221110121U (en) | 2023-10-26 | 2023-10-26 | Aluminum bar sawing device for solar aluminum profile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221110121U (en) |
-
2023
- 2023-10-26 CN CN202322883920.XU patent/CN221110121U/en active Active
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