CN216966482U - Automatic unloader of many specifications aluminum alloy stick saw cutter - Google Patents
Automatic unloader of many specifications aluminum alloy stick saw cutter Download PDFInfo
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- CN216966482U CN216966482U CN202122515607.1U CN202122515607U CN216966482U CN 216966482 U CN216966482 U CN 216966482U CN 202122515607 U CN202122515607 U CN 202122515607U CN 216966482 U CN216966482 U CN 216966482U
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- aluminum alloy
- conveying mechanism
- material receiving
- shaped roller
- roller conveying
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
An automatic blanking device of a multi-specification aluminum alloy bar sawing machine comprises a rack (1), a V-shaped roller conveying mechanism (2) arranged on the rack, a material receiving platform (3) arranged beside the V-shaped roller conveying mechanism, a baffle (4) arranged outside the material receiving platform, and two jacking mechanisms (5) arranged below the V-shaped roller conveying mechanism at intervals; the jacking mechanism comprises a bottom plate (51), an air cylinder (52) arranged in the middle of the bottom plate and with an upward piston rod, guide rods (53) symmetrically arranged on two sides of the air cylinder, flat plates (54) arranged at the top ends of the piston rod and the guide rods, and at least two upright top plates (55) welded on the flat plates at intervals and with inclined top surfaces, wherein the top surfaces of the top plates incline downwards towards the direction of the material receiving platform, and the upright top plates penetrate through a gap between the V-shaped rollers when the flat plates are jacked by the air cylinder. The automatic feeding device can automatically feed out the aluminum alloy rods which are cut off, and is time-saving, labor-saving, safe and efficient.
Description
Technical Field
The utility model belongs to the technical field of aluminum alloy rod processing equipment, and particularly relates to an automatic blanking device capable of performing saw cutting on aluminum alloy rods with multiple specifications.
Background
In recent years, with the rapid development of national economy and equipment manufacturing industry, the demand for aluminum alloy materials of different specification series is more and more increased, and the domestic aluminum industry is developed rapidly. The aluminum alloy bar is a main raw material for producing the aluminum alloy section, and the production process mainly adopts vertical shaft casting molding, and the casting length is mostly more than 6 meters. For convenient transportation and follow-up extrusion processing, the customer requires considerably to the length specification of finished product aluminum alloy stick, consequently need saw cut into different length to the aluminum alloy stick of different specifications, so saw cut to be the essential step of aluminum alloy stick production process. Among the prior art, the aluminum alloy stick mostly adopts band saw sawing machine to saw cut, perhaps the manual work adopts the circular saw to saw cut, has to saw cut inefficiency, and the plant maintenance cost is high, and operating procedure is complicated, does not suit many specifications aluminum alloy and saw cuts the scheduling problem. Therefore, it is necessary to design a multi-specification aluminum alloy rod sawing machine to realize the automatic assembly line operation of the aluminum alloy rod sawing process. However, in the process of sawing the multi-specification aluminum alloy short rods by adopting a machine, the aluminum alloy rods sawn by the corresponding automatic blanking device are automatically sent out so as to realize continuous operation of sawing the aluminum alloy rods, otherwise, the aluminum alloy rods can fall to the ground from the tail ends of the rod conveying mechanisms and are picked up one by operators, time and labor are wasted, and the on-site safety production management is not facilitated and the production efficiency is influenced.
Disclosure of Invention
The utility model aims to solve the problems in the prior art and provides a saw-cut aluminum alloy rod automatic feeding device which is time-saving, labor-saving, safe and efficient.
The purpose of the utility model is realized by the following technical scheme:
an automatic blanking device for sawing multi-specification aluminum alloy rods comprises a rack, a V-shaped roller conveying mechanism arranged on the rack, a material receiving table arranged beside the V-shaped roller conveying mechanism, a baffle arranged on the outer side of the material receiving table, and two jacking mechanisms arranged below the V-shaped roller conveying mechanism at intervals; the V-shaped roller conveying mechanism comprises an underframe, bearings which are sequentially arranged on the underframe at intervals along the direction parallel to the guide rail, a roller shaft of which two ends are respectively arranged in the bearings, and a V-shaped roller sleeved on the roller shaft, wherein the V-shaped rollers which are sequentially arranged form a conveying line for conveying the aluminum alloy rods; the jacking mechanism comprises a bottom plate, an upward cylinder arranged in the middle of the bottom plate and provided with a piston rod, guide rods symmetrically arranged on two sides of the cylinder, flat plates arranged at the top ends of the piston rod and the guide rods, and at least two vertical top plates welded on the flat plates at intervals, wherein the top surfaces of the top plates incline downwards towards the direction of the material receiving table, and the vertical top plates penetrate out from a gap between the V-shaped rollers when the flat plates are jacked by the cylinder.
Furthermore, a slope plate is arranged on one side, close to the V-shaped roller conveying mechanism, of the material receiving platform.
By adopting the automatic blanking device, cut aluminum alloy rods can be continuously conveyed forwards along the V-shaped roller conveying mechanism, when the aluminum alloy rods are conveyed to the position above the jacking mechanism, the air cylinder acts to jack up the flat plate, the vertical top plate rises together and penetrates through the gap between the V-shaped rollers to jack up the aluminum alloy rods on the V-shaped rollers, and the aluminum alloy rods which are jacked up roll down to a material receiving table beside along the inclined plane of the top surface of the vertical top plate to finish automatic blanking. The baffle outside the material receiving table can block the aluminum alloy rod which rolls down and prevent the aluminum alloy rod from falling to the ground. The utility model is provided with two jacking mechanisms, wherein the front jacking mechanism can jack the cut rod head to the material receiving table, and the rear jacking mechanism is used for jacking the cut finished aluminum alloy rod to the material receiving table.
The utility model has simple and reliable structure, convenient use and high working efficiency and is beneficial to on-site safe production management.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the present invention;
fig. 3 is a schematic structural view of the jacking mechanism.
Detailed Description
As shown in fig. 1 and 2, the automatic blanking device for sawing the multi-specification aluminum alloy rods comprises a rack 1, a V-shaped roller conveying mechanism 2 installed on the rack, a material receiving table 3 arranged beside the V-shaped roller conveying mechanism, a baffle 4 arranged outside the material receiving table, and two jacking mechanisms 5 arranged below the V-shaped roller conveying mechanism at intervals. The V-shaped roller conveying mechanism 2 comprises a bottom frame 21, bearings 22 which are sequentially arranged on the bottom frame in a direction parallel to the guide rail in pairs and are arranged at intervals, a roller shaft with two ends respectively arranged in the bearings, and a V-shaped roller 23 sleeved on the roller shaft, wherein the V-shaped rollers which are sequentially arranged form a conveying line for conveying aluminum alloy rods. The V-shaped roller conveying mechanism is equipment in the prior art and can be directly purchased in the market. The jacking mechanism 5 comprises a bottom plate 51, an air cylinder 52 arranged in the middle of the bottom plate and with an upward piston rod, guide rods 53 symmetrically arranged on two sides of the air cylinder, flat plates 54 arranged at the top ends of the piston rod and the guide rods, and at least two upright top plates 55 welded on the flat plates at intervals and with inclined top surfaces, wherein the top surfaces of the top plates incline downwards towards the direction of the material receiving table. This embodiment is provided with 4 vertical top plates. When the air cylinder jacks the flat plate, the vertical top plate penetrates out of a gap between the V-shaped rollers. The guide rod can ensure the horizontal lifting of the flat plate. The guide bar structure adopts the prior art structure, and this embodiment sets up the ejector pin that can follow the uide bushing lift in the uide bushing. A slope plate 31 is arranged on one side of the receiving platform 3 close to the V-shaped roller conveying mechanism to prevent the aluminum alloy rods from falling into a gap between the receiving platform and the V-shaped roller conveying mechanism and smoothly entering the receiving platform.
The working process of the utility model is as follows: the aluminum alloy rod after sawing enters the V-shaped roller conveying mechanism along the direction E in the figure 1 and continuously advances forwards, generally, the aluminum alloy rod after sawing has a rod head section, a finished aluminum alloy rod with required specification and a rod tail section, when the rod head section advances to the upper part of the previous jacking mechanism (the mechanism A in the figure 1), the air cylinder acts to jack up the flat plate, the vertical top plate rises together and penetrates through a gap between the V-shaped rollers to jack up the aluminum alloy rod head section on the V-shaped rollers, and then the jacked rod head section rolls down to a material receiving table beside along the inclined plane of the top surface of the vertical top plate to finish the automatic blanking of the rod head section. When the finished aluminum alloy rod moves to the position above the next jacking mechanism (B mechanism in figure 1), the cylinder acts to jack up the flat plate, the vertical top plate rises together and penetrates through the gap between the V-shaped rollers to jack up the finished aluminum alloy rod on the V-shaped rollers, and the jacked finished aluminum alloy rod rolls down to the material receiving table beside along the inclined plane of the top surface of the vertical top plate to finish the automatic blanking of the finished aluminum alloy rod. When the rod tail section advances to the upper part of the previous jacking mechanism (A mechanism), the air cylinder acts to jack the flat plate, the vertical top plate rises together and penetrates through the gap between the V-shaped roller wheels to jack the rod tail section on the V-shaped roller wheels, and then the jacked rod tail section rolls along the inclined plane of the top surface of the vertical top plate to the material receiving table beside, so that the automatic blanking of the rod tail section is completed. The rod head section and the rod tail section are stacked together, and finished aluminum alloy rods are gathered together. The baffle outside the material receiving table can block the aluminum alloy rod which rolls down and prevent the aluminum alloy rod from falling to the ground. The piston rod of the cylinder is ejected and retracted in a reciprocating way, and the aluminum alloy rod which is sent in place is continuously ejected and rolled onto the material receiving platform.
Claims (2)
1. An automatic blanking device of a multi-specification aluminum alloy bar sawing machine is characterized by comprising a rack (1), a V-shaped roller conveying mechanism (2) arranged on the rack, a material receiving table (3) arranged beside the V-shaped roller conveying mechanism, a baffle (4) arranged outside the material receiving table, and two jacking mechanisms arranged below the V-shaped roller conveying mechanism at intervals; the V-shaped roller conveying mechanism (2) comprises an underframe (21), bearings (22) which are arranged on the underframe at intervals in pairs and are sequentially arranged in the direction parallel to the guide rail, a roller shaft of which two ends are respectively arranged in the bearings, and V-shaped rollers (23) sleeved on the roller shaft, wherein the V-shaped rollers arranged in sequence form a conveying line for conveying the aluminum alloy rods; the jacking mechanism comprises a bottom plate, an upward cylinder arranged in the middle of the bottom plate and provided with a piston rod, guide rods symmetrically arranged on two sides of the cylinder, flat plates arranged at the top ends of the piston rod and the guide rods, and at least two vertical top plates welded on the flat plates at intervals, wherein the top surfaces of the top plates incline downwards towards the direction of the material receiving table, and the vertical top plates penetrate out from a gap between the V-shaped rollers when the flat plates are jacked by the cylinder.
2. The automatic blanking device of the multi-specification aluminum alloy rod sawing machine according to the claim 1, characterized in that a slope plate (31) is arranged on one side of the receiving platform (3) close to the V-shaped roller conveying mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122515607.1U CN216966482U (en) | 2021-10-19 | 2021-10-19 | Automatic unloader of many specifications aluminum alloy stick saw cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122515607.1U CN216966482U (en) | 2021-10-19 | 2021-10-19 | Automatic unloader of many specifications aluminum alloy stick saw cutter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216966482U true CN216966482U (en) | 2022-07-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122515607.1U Active CN216966482U (en) | 2021-10-19 | 2021-10-19 | Automatic unloader of many specifications aluminum alloy stick saw cutter |
Country Status (1)
| Country | Link |
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| CN (1) | CN216966482U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115649735A (en) * | 2022-08-27 | 2023-01-31 | 苏州前迅机电科技有限公司 | A kind of bar weight detection equipment |
| CN120587554A (en) * | 2025-08-11 | 2025-09-05 | 河北亚华胶辊集团有限公司 | Automatic cutting device for rubber roller iron core |
-
2021
- 2021-10-19 CN CN202122515607.1U patent/CN216966482U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115649735A (en) * | 2022-08-27 | 2023-01-31 | 苏州前迅机电科技有限公司 | A kind of bar weight detection equipment |
| CN120587554A (en) * | 2025-08-11 | 2025-09-05 | 河北亚华胶辊集团有限公司 | Automatic cutting device for rubber roller iron core |
| CN120587554B (en) * | 2025-08-11 | 2025-11-04 | 河北亚华胶辊集团有限公司 | Automatic rubber roll iron core cutting device |
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