CN221107325U - Chemical filtration equipment - Google Patents
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- CN221107325U CN221107325U CN202323104863.7U CN202323104863U CN221107325U CN 221107325 U CN221107325 U CN 221107325U CN 202323104863 U CN202323104863 U CN 202323104863U CN 221107325 U CN221107325 U CN 221107325U
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- 239000000126 substance Substances 0.000 title claims abstract description 15
- 238000001914 filtration Methods 0.000 title description 11
- 238000005192 partition Methods 0.000 claims abstract description 12
- 238000001514 detection method Methods 0.000 claims abstract description 9
- 238000009434 installation Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 241000220317 Rosa Species 0.000 claims 2
- 238000004140 cleaning Methods 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000002351 wastewater Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
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Abstract
本实用新型涉及化工设备技术领域,本实用新型化工用过滤装置,包括安装部、过滤组件、输入输出组件及检测组件,安装部包括安装板,安装板上设有与过滤箱连接的撑杆,撑杆与安装板及过滤箱焊接连接。本实用新型具有如下优点:本申请设置多个输入分管,并在过滤箱中设置分隔板,使每个输入分管与一个过滤腔单独连通,分别进行过滤,在输入分管上设置控制阀门,在需要进行清理时,可单独关闭该输入分管上的控制阀门进行清理,其他输入分管正常流通,实现不停机清理,不影响整体生产,通过设置流量计,对输入量、输出量进行统计,通过差值的变化来判断过滤网的堵塞状态,并在差值超过设定值时通过警报灯进行预警,方便操作人员及时进行清理。
The utility model relates to the technical field of chemical equipment. The utility model is a filter device for chemical industry, comprising a mounting part, a filter assembly, an input-output assembly and a detection assembly. The mounting part comprises a mounting plate, a support rod connected to a filter box is arranged on the mounting plate, and the support rod is welded to the mounting plate and the filter box. The utility model has the following advantages: the application sets a plurality of input branches, and sets a partition plate in the filter box, so that each input branch is connected to a filter chamber separately, and filters are performed separately. A control valve is set on the input branch. When cleaning is required, the control valve on the input branch can be closed separately for cleaning, and other input branches can flow normally, so that cleaning can be achieved without stopping the machine, and the overall production is not affected. By setting a flow meter, the input and output are counted, and the blockage state of the filter screen is judged by the change of the difference, and an alarm light is used to warn when the difference exceeds the set value, so that the operator can clean in time.
Description
技术领域Technical Field
本实用新型涉及化工设备技术领域,具体是指化工用过滤装置。The utility model relates to the technical field of chemical equipment, in particular to a filtering device for chemical industry.
背景技术Background technique
在化工行业中,很多反应在反应釜中进行,并且还需对反应后的产物进行处理,因此会有大量的废水产生,这些废水中常含有大小粒径不同的块状物或颗粒物,为了使产生的废水达到标准,常采用过滤装置进行处理,现有的过滤装置在长期使用后会由杂质将滤网堵塞,导致过滤效率降低,此时需要停机进行清理,而停机的话优惠影响整体的生产效率,且现有的过滤装置无法对滤网的堵塞情况进行判断,常常是出现大幅度过滤效率下降的情况才会对滤网进行清理,工作较为被动,不利于保证滤网的使用寿命。In the chemical industry, many reactions are carried out in reactors, and the products after the reactions need to be treated, so a large amount of wastewater is generated. These wastewaters often contain lumps or particles of different sizes. In order to make the generated wastewater meet the standards, filtering devices are often used for treatment. After long-term use, the existing filtering devices will cause the filter to be blocked by impurities, resulting in reduced filtering efficiency. At this time, the machine needs to be shut down for cleaning. If the machine is shut down, the overall production efficiency will be affected. In addition, the existing filtering devices cannot judge the blockage of the filter. The filter is often cleaned only when the filtering efficiency drops significantly. The work is relatively passive, which is not conducive to ensuring the service life of the filter.
实用新型内容Utility Model Content
本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型的一个目的在于提出化工用过滤装置,装置可实现不停机清理,保持正常生产,且能够及时获取滤网状况,便于及时清理。The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the utility model is to provide a filter device for chemical industry, which can realize cleaning without stopping the machine to maintain normal production, and can obtain the filter screen status in time for timely cleaning.
为解决上述技术问题,本实用新型提供的技术方案为:化工用过滤装置,包括:In order to solve the above technical problems, the technical solution provided by the utility model is: a chemical filtering device, comprising:
安装部;Installation Department;
过滤组件,所述过滤组件包括安装在所述安装部上的过滤箱,所述过滤箱中沿其轴向方向设有分隔板将所述过滤箱的内腔至少分隔成两个过滤腔,每个所述过滤腔中滑动设有过滤网,所述过滤箱的侧壁上开设有取放所述过滤网的操作口,且在所述操作口处转动设有挡板,所述挡板与所述过滤箱之间密封配合;A filter assembly, the filter assembly comprising a filter box mounted on the mounting portion, a partition plate being provided in the filter box along its axial direction to divide the inner cavity of the filter box into at least two filter cavities, a filter screen being slidably provided in each of the filter cavities, an operating port for taking and placing the filter screen being provided on the side wall of the filter box, and a baffle being rotatably provided at the operating port, the baffle being in sealing cooperation with the filter box;
输入输出组件,所述输入输出组件包括设置在所述过滤箱顶部且与所述过滤腔连通的输入分管,两个所述输入分管的另一端连接有同一输入主管,所述输入分管上还设有控制阀门,所述过滤箱的底部开设有输出口且设有输出管与所述输出口连通,所述输出管通过所述输出口与所述过滤箱的内腔连通;An input-output assembly, the input-output assembly comprising an input branch pipe arranged at the top of the filter box and connected to the filter cavity, the other ends of the two input branch pipes are connected to the same input main pipe, a control valve is also provided on the input branch pipe, an output port is provided at the bottom of the filter box and an output pipe is provided to communicate with the output port, and the output pipe is connected to the inner cavity of the filter box through the output port;
检测组件,所述检测组件安装在所述过滤箱和所述输入分管、所述输出管上,用于检测输入、输入流量并进行预警。A detection component is installed on the filter box, the input branch pipe and the output pipe, and is used to detect the input and output flow and issue an early warning.
优选地,所述安装部包括安装板,所述安装板上设有与所述过滤箱连接的撑杆,所述安装板位于所述过滤箱的底部且安装有用于吊装的吊环。Preferably, the mounting portion comprises a mounting plate, on which a support rod connected to the filter box is provided, and the mounting plate is located at the bottom of the filter box and is provided with a lifting ring for lifting.
优选地,所述分隔板上沿所述过滤箱的轴向方向开设有截面为T型的滑槽,且在所述滑槽的顶部开设有与其连通的插槽,所述插槽延伸至所述分隔板的侧面,所述过滤网上设有与所述滑槽滑动配合的滑块,使其沿滑槽滑动设置。Preferably, a slide groove with a T-shaped cross-section is opened on the partition plate along the axial direction of the filter box, and a slot connected to the slide groove is opened on the top of the slide groove, and the slot extends to the side of the partition plate. A sliding block that slides with the slide groove is provided on the filter net so that it can be slidably set along the slide groove.
优选地,所述检测组件包括安装在所述过滤箱上的控制盒,所述控制盒中设有控制模块和与所述控制模块电性连接的电源模块,所述控制模块电性连接有警报灯及安装在所述输入分管、所述输出管上的流量计。Preferably, the detection component includes a control box installed on the filter box, the control box is provided with a control module and a power module electrically connected to the control module, the control module is electrically connected to an alarm light and a flow meter installed on the input branch pipe and the output pipe.
优选地,安装在所述输入分管上的流量计设置在所述控制阀门远离所述输入主管一侧。Preferably, the flow meter installed on the input branch pipe is arranged on a side of the control valve away from the input main pipe.
采用以上结构后,本实用新型具有如下优点:After adopting the above structure, the utility model has the following advantages:
本申请设置多个输入分管,并在过滤箱中设置分隔板,使每个输入分管与一个过滤腔单独连通,分别进行过滤,在输入分管上设置控制阀门,在需要进行清理时,可单独关闭该输入分管上的控制阀门进行清理,其他输入分管正常流通,实现不停机清理,不影响整体生产,通过设置流量计,对输入量、输出量进行统计,通过差值的变化来判断过滤网的堵塞状态,并在差值超过设定值时通过警报灯进行预警,方便操作人员及时进行清理。The present application sets up multiple input branch pipes, and sets up partition plates in the filter box, so that each input branch pipe is connected to a filter chamber separately for filtering separately. A control valve is set on the input branch pipe. When cleaning is needed, the control valve on the input branch pipe can be closed separately for cleaning, and other input branch pipes can flow normally, so that cleaning can be achieved without stopping the machine and affecting the overall production. By setting up a flow meter, the input and output volumes are counted, the blockage state of the filter net is judged by the change in the difference, and an alarm light is used to warn when the difference exceeds the set value, so that the operator can clean it in time.
上述概述仅仅是为了说明书的目的,并不意图以任何方式进行限制。除上述描述的示意性的方面、实施方式和特征之外,通过参考附图和以下的详细描述,本实用新型进一步的方面、实施方式和特征将会是容易明白的。The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本实用新型的结构示意图。Fig. 1 is a schematic structural diagram of the utility model.
图2是本实用新型的部分结构示意图。FIG. 2 is a partial structural schematic diagram of the utility model.
如图所示:1、过滤箱;2、撑杆;3、安装板;4、输出管;5、流量计;6、挡板;7、输入主管;8、输入分管;9、控制阀门;10、控制盒;11、警报灯;12、分隔板;13、滑槽;14、过滤网。As shown in the figure: 1. Filter box; 2. Support rod; 3. Mounting plate; 4. Output pipe; 5. Flow meter; 6. Baffle; 7. Input main pipe; 8. Input branch pipe; 9. Control valve; 10. Control box; 11. Alarm light; 12. Partition plate; 13. Chute; 14. Filter net.
具体实施方式Detailed ways
下面详细描述本申请的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
结合附图1-图2,化工用过滤装置,包括安装部、过滤组件、输入输出组件及检测组件,安装部包括安装板3,安装板3上设有与过滤箱1连接的撑杆2,撑杆2与安装板3及过滤箱1焊接连接,安装板3位于过滤箱1的底部且安装有用于吊装的吊环,方便安装。In conjunction with Figures 1-2, the chemical filtering device includes a mounting portion, a filtering component, an input-output component and a detection component. The mounting portion includes a mounting plate 3, on which is provided a support rod 2 connected to the filter box 1. The support rod 2 is welded to the mounting plate 3 and the filter box 1. The mounting plate 3 is located at the bottom of the filter box 1 and is equipped with a lifting ring for lifting, which is convenient for installation.
过滤组件包括安装在撑杆2上的过滤箱1,过滤箱1中沿其轴向方向设有分隔板12将过滤箱1的内腔分隔成两个过滤腔,每个过滤腔中滑动设有过滤网14,过滤箱1的侧壁上开设有取放过滤网14的操作口,且在操作口处转动设有挡板6,挡板6与过滤箱1之间密封配合,挡板6的侧壁上设置密封垫,与操作口的侧壁紧密压合进行密封,分隔板12上沿过滤箱1的轴向方向开设有截面为T型的滑槽13,且在滑槽13的顶部开设有与其连通的插槽,插槽延伸至分隔板12的侧面,过滤网14上设有与滑槽13滑动配合的滑块,使其沿滑槽13滑动设置,滑块为T型设置,经插槽卡进滑槽13中。The filter assembly includes a filter box 1 mounted on a support rod 2, wherein a partition plate 12 is provided in the filter box 1 along its axial direction to divide the inner cavity of the filter box 1 into two filter cavities, and a filter screen 14 is slidably provided in each filter cavity, and an operating port for taking and placing the filter screen 14 is provided on the side wall of the filter box 1, and a baffle 6 is rotatably provided at the operating port, the baffle 6 is sealed with the filter box 1, a sealing gasket is provided on the side wall of the baffle 6, and is tightly pressed with the side wall of the operating port for sealing, a slide groove 13 with a T-shaped cross-section is provided on the partition plate 12 along the axial direction of the filter box 1, and a slot connected to the slide groove 13 is provided at the top of the slide groove 13, and the slot extends to the side of the partition plate 12, and a slider slidably matched with the slide groove 13 is provided on the filter screen 14, so that it is slidably arranged along the slide groove 13, and the slider is T-shaped and is inserted into the slide groove 13 through the slot.
输入输出组件包括设置在过滤箱1顶部且与过滤腔连通的输入分管8,两个输入分管8的另一端连接同一输入主管7,输入分管8上还设有控制阀门9,过滤箱1的底部开设有输出口且设有输出管4与输出口连通,输出管4通过输出口与过滤箱1的内腔连通。The input-output assembly includes an input branch pipe 8 arranged on the top of the filter box 1 and connected to the filter cavity. The other ends of the two input branch pipes 8 are connected to the same input main pipe 7. A control valve 9 is also provided on the input branch pipe 8. An output port is opened at the bottom of the filter box 1 and an output pipe 4 is provided to connect with the output port. The output pipe 4 is connected with the inner cavity of the filter box 1 through the output port.
检测组件安装在过滤箱1和输入分管8、输出管4上,用于检测输入、输入流量并进行预警,检测组件包括安装在过滤箱1上的控制盒10,控制盒10中设有控制模块和与控制模块电性连接的电源模块,控制模块电性连接有警报灯11及安装在输入分管8、输出管4上的流量计5,安装在输入分管8上的流量计5设置在控制阀门9远离输入主管7一侧。The detection component is installed on the filter box 1 and the input branch pipe 8 and the output pipe 4, and is used to detect the input and output flow and issue an early warning. The detection component includes a control box 10 installed on the filter box 1. The control box 10 is provided with a control module and a power module electrically connected to the control module. The control module is electrically connected to an alarm light 11 and a flow meter 5 installed on the input branch pipe 8 and the output pipe 4. The flow meter 5 installed on the input branch pipe 8 is arranged on the side of the control valve 9 away from the input main pipe 7.
本申请装置在使用时,将输入总管7与输入管路连通,输出管4与输出管4路连通,开启输入分管8上的控制阀门9,使化工废水流入过滤腔并经过滤网14过滤后,经输出管4流出,设置在输入分管8上的流量计5对输入量进行检测,设置在输出管4上的流量计5对输出量进行检测,由控制模块内设的计算方法对检测值进行计算,计算输入值与输出值的差值,若差值超过设定的最大值时,则控制模块控制警报灯11工作,工作人员在观察到警报灯11后可对过滤网14进行清理,在清理时,可先关闭一条输入分管8上的控制阀门9,对该侧过滤腔中的过滤网14进行清理,打开挡板6,将过滤网14向上移动并使滑块从插槽中移出即可将过滤网14取出清理,清理后安装回即可开启该侧控制阀门9,再对另一侧过滤网14进行清理即可。When the device of the present application is in use, the input main pipe 7 is connected to the input pipeline, the output pipe 4 is connected to the output pipe 4, the control valve 9 on the input branch pipe 8 is opened, the chemical wastewater flows into the filter chamber and is filtered by the filter screen 14, and then flows out through the output pipe 4, the flow meter 5 arranged on the input branch pipe 8 detects the input amount, and the flow meter 5 arranged on the output pipe 4 detects the output amount, and the detection value is calculated by the calculation method set in the control module, and the difference between the input value and the output value is calculated. If the difference exceeds the set maximum value, the control module controls the alarm light 11 to work, and the staff can clean the filter screen 14 after observing the alarm light 11. When cleaning, the control valve 9 on one input branch pipe 8 can be closed first, and the filter screen 14 in the filter chamber on that side can be cleaned, the baffle 6 can be opened, the filter screen 14 can be moved upward and the slider can be removed from the slot to remove the filter screen 14 for cleaning, and after cleaning, the control valve 9 on that side can be opened to clean the filter screen 14 on the other side.
以上对本实用新型及其实施方式进行了描述,这种描述没有限制性,全文中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The above describes the utility model and its implementation methods, which is not restrictive. What is shown in the full text is only one of the implementation methods of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it, without departing from the purpose of the invention of the utility model, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the utility model.
Claims (5)
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| CN202323104863.7U CN221107325U (en) | 2023-11-17 | 2023-11-17 | Chemical filtration equipment |
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| CN202323104863.7U CN221107325U (en) | 2023-11-17 | 2023-11-17 | Chemical filtration equipment |
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