CN221103694U - Chip mounter - Google Patents
Chip mounter Download PDFInfo
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- CN221103694U CN221103694U CN202322619240.7U CN202322619240U CN221103694U CN 221103694 U CN221103694 U CN 221103694U CN 202322619240 U CN202322619240 U CN 202322619240U CN 221103694 U CN221103694 U CN 221103694U
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- 230000005540 biological transmission Effects 0.000 claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 238000003466 welding Methods 0.000 claims abstract description 20
- 238000009434 installation Methods 0.000 claims description 20
- 230000000670 limiting effect Effects 0.000 claims description 17
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000005476 soldering Methods 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000010485 coping Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 150000003071 polychlorinated biphenyls Chemical class 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The utility model discloses a chip mounter which belongs to the technical field of intelligent manufacturing chip mounters and comprises a chip mounter case and a welding processor, wherein a transmission mechanism and a clamping mechanism are arranged on the inner side of the chip mounter case; the clamping mechanism plays a key role in the chip mounter, ensures stable clamping and fixing of the electronic element in the transmission and welding processes, is favorable for improving the quality and stability of the chip, avoids the damage and failure of the element, and provides a more reliable and efficient solution for intelligent manufacturing.
Description
Technical Field
The utility model relates to the technical field of intelligent manufacturing chip mounters, in particular to a chip mounter.
Background
The chip mounter is a welding technology of electronic components and is used for producing electronic equipment, and compared with the traditional pin elements, the chip mounter is more advanced, efficient and compact; the patch technology is based on the design and soldering process of patch elements, which are a compact electronic component with flat pins instead of pins, which allows them to be soldered directly to the surface of a printed circuit board without the need to drill holes and insert pins in the board; chip mounters are machines for automated chip mounting processes, which typically consist of a number of work stations including component feeding, printing, chip mounting, soldering and inspection, and key components of the chip mounter are component feeding systems, soldering heads and motion systems, the feeding systems take chip components out of a component inventory and provide them to the soldering heads in the correct positions, the soldering heads accurately place the components on the PCBs and fix them in place using the appropriate soldering process, and the motion systems control the exact movement and positioning of the soldering heads to achieve high speed, high precision soldering.
When coping with diversified electronic component structures, the clamping structure of the conventional chip mounter has some limitations, and due to structural differences of the electronic components, part of the components may not be effectively clamped and fixed, so that dedicated clamping structures are required to be designed for different components, which not only increases manufacturing cost, but also consumes a lot of time when the clamping structures are replaced.
Disclosure of utility model
The utility model aims to provide the chip mounter, the transmission mechanism ensures stable transmission, accurate position control and efficient production work of electronic elements, reliability and flexibility are provided for operation of the chip mounter, and the chip mounter is beneficial to improving the efficiency and quality of electronic manufacturing; the clamping mechanism plays a key role in the chip mounter, ensures stable clamping and fixing of the electronic element in the transmission and welding processes, and is beneficial to improving the quality and stability of the chip.
Embodiments of the present utility model are implemented as follows:
The utility model provides a chip mounter, includes chip mounter case and welding processor, the inboard of chip mounter case is provided with transport mechanism and fixture, fixture includes first installation longeron, first bracing piece, first mounting bracket, first electric putter, head rod, first splint and first rubber pad, the rear end fixed mounting of first installation longeron has first bracing piece, the upper end fixed mounting of first bracing piece has first mounting bracket, install first electric putter on the first mounting bracket, the driving end fixedly connected with head rod of first electric putter, the lower extreme fixed mounting of head rod has first splint, the lower extreme fixed mounting of head rod has first rubber pad.
Optionally, fixture still includes second installation longeron, second bracing piece, second mounting bracket, second electric putter, second connecting rod, second splint and second rubber pad, the front end fixed mounting of second installation longeron has the second bracing piece.
Optionally, a second mounting frame is fixedly arranged at the upper end of the second supporting rod, and a second electric push rod is fixedly arranged on the second mounting frame.
Optionally, the driving end fixedly connected with second connecting rod of second electric putter, the lower extreme fixed mounting of second connecting rod has the second splint, the lower extreme of second splint is fixedly installed the second rubber pad.
Optionally, transmission mechanism includes transmission support plate, driving motor, first bearing frame, drive screw, screw thread seat, second bearing frame, first installation branch, first gag lever post, first spacing slider, second installation branch, second gag lever post and second spacing slider, the below of welding processor is provided with the transmission support plate, the multiunit screw thread groove has been seted up on the transmission support plate.
Optionally, the lower extreme fixed mounting of transmission support plate has screw thread seat, first spacing slider and second spacing slider, the middle part of screw thread seat is provided with the drive screw.
Optionally, the right side of drive screw is provided with driving motor, driving motor's driving end and drive screw fixed connection, the outside that drive screw is close to driving motor one end is provided with first bearing frame, the outside that drive screw kept away from driving motor one end is provided with the second bearing frame.
Optionally, the inboard sliding connection of first spacing slider has first gag lever post, the lower extreme fixed mounting of first gag lever post has first installation branch, the inboard sliding connection of second spacing slider has the second gag lever post, the lower extreme fixed mounting of second gag lever post has second installation branch.
The beneficial effects of the embodiment of the utility model include:
1. According to the utility model, the transmission mechanism is arranged, so that the stable transmission process of the electronic element is ensured, the transmission carrier plate and the electronic element can synchronously move along a preset track by driving the rotation of the transmission screw rod through the driving motor, the stable transmission prevents the element from being displaced or damaged in the transmission process, and the element is ensured to accurately reach the welding processor for subsequent treatment; the transmission mechanism can accurately control the positions of the transmission carrier plate and the electronic element, and the transmission carrier plate and the electronic element are kept at the set positions through the limiting effect of the first limiting slide block, the first limiting rod, the second limiting slide block and the second limiting rod, so that the welding processor can accurately identify and process the element.
2. According to the utility model, the clamping mechanism is arranged, the clamping range and the clamping position of the clamping mechanism can be changed by adjusting the mounting long plates (the first mounting long plate and the second mounting long plate) of the clamping mechanism, and the mounting long plates can be movably mounted at different positions of the transmission carrier plate by using the bolts, so that the clamping mechanism can adapt to electronic components with different shapes, sizes and structures, and can be effectively clamped and fixed no matter small-size components or large-size components, and has wider adaptability; the clamping mechanism presses down the connecting rod (the first connecting rod and the second connecting rod) through the first electric push rod and the second electric push rod, so that stable clamping of the electronic element is realized, a clamping plate (a first clamping plate and a second clamping plate) and a rubber pad (a first rubber pad and a second rubber pad) of the clamping mechanism provide proper clamping force, the element is ensured not to slide or shift in the transmission process, and stable working conditions are provided for subsequent welding treatment.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a three-dimensional front view of the present utility model;
FIG. 2 is a schematic plan view of the present utility model;
FIG. 3 is a schematic view of the present utility model in a perspective top view;
FIG. 4 is a schematic plan view of the present utility model;
FIG. 5 is a schematic diagram showing a three-dimensional cross-section of the present utility model;
FIG. 6 is a schematic diagram of a second embodiment of the present utility model in a three-dimensional cross-section;
FIG. 7 is a schematic three-dimensional cross-sectional view of the present utility model;
FIG. 8 is a schematic view of the structure of the utility model in a perspective and enlarged manner in FIG. 7A;
fig. 9 is a schematic view of a three-dimensional enlarged structure at B in fig. 7 according to the present utility model.
Icon: 1. a patch case; 2. a welding processor; 3. a transmission mechanism; 301. a transmission carrier plate; 302. a driving motor; 303. a first bearing seat; 304. a drive screw; 305. a screw seat; 306. a second bearing seat; 307. a first mounting strut; 308. a first stop lever; 309. the first limiting slide block; 310. a second mounting strut; 311. a second limit rod; 312. the second limit sliding block; 4. a clamping mechanism; 401. a first mounting long plate; 402. a first support bar; 403. a first mounting frame; 404. a first electric push rod; 405. a first connecting rod; 406. a first clamping plate; 407. a first rubber pad; 408. a second mounting long plate; 409. a second support bar; 410. a second mounting frame; 411. a second electric push rod; 412. a second connecting rod; 413. a second clamping plate; 414. and a second rubber pad.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or those that are conventionally put in use of the inventive product, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal," "vertical," and the like do not denote a requirement that the component be absolutely horizontal or overhang, but rather may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 to 9, in an embodiment of the present utility model, a chip mounter includes a chip mounter case 1 and a welding processor 2, a transmission mechanism 3 and a clamping mechanism 4 are disposed on the inner side of the chip mounter case 1, the clamping mechanism 4 includes a first mounting long plate 401, a first support rod 402, a first mounting bracket 403, a first electric push rod 404, a first connection rod 405, a first clamping plate 406 and a first rubber pad 407, a first support rod 402 is fixedly mounted at the rear end of the first mounting long plate 401, a first mounting bracket 403 is fixedly mounted at the upper end of the first support rod 402, a first electric push rod 404 is mounted on the first mounting bracket 403, a first connection rod 405 is fixedly connected to the driving end of the first electric push rod 404, a first clamping plate 406 is fixedly mounted at the lower end of the first connection rod 405, a first rubber pad 407 is fixedly mounted at the lower end of the first clamping plate 406, the clamping mechanism 4 further includes a second mounting long plate 408, a second support rod 409, a second mounting bracket 410, a second electric push rod 411, a second connection rod 412, a second clamping plate 413 and a second rubber pad 414 are fixedly mounted at the front end of the second mounting long plate 408, a second support rod 409 is fixedly mounted at the upper end of the second mounting bracket 409, a second electric push rod 409 is fixedly mounted at the upper end of the second support rod 409, a second electric push rod 410 is fixedly mounted at the second upper end of the second support rod 410 is fixedly mounted at the second upper end of the second connection rod 409;
the first mounting long plate 401 and the second mounting long plate 408 are mounted on the transmission carrier plate 301 through bolts, and can be adjusted according to the sizes and shapes of the elements, so that the clamping range and the position of the clamping mechanism 4 can be changed to adapt to the clamping requirements of different elements, and the first electric push rod 404 and the second electric push rod 411: by pressing down the movement of the connecting rods (the first connecting rod 405 and the second connecting rod 412), stable clamping of the electronic component is realized, a proper clamping force is provided, and sliding or displacement of the component in the transmission process is avoided; the first clamping plate 406 and the second clamping plate 413 are positioned at the front end and the rear end of the electronic component, and firm clamping is realized through the lower pressure, so that the stability of the component in the transmission and welding processes is ensured, and the component is prevented from being damaged or failed due to loosening or displacement; the first rubber pad 407 and the second rubber pad 414 are tightly matched with the clamping plate to provide additional clamping force and buffering effect, protect the element from being influenced by pressure and vibration, improve the clamping stability and protect the integrity of the element;
The transmission mechanism 3 comprises a transmission carrier 301, a driving motor 302, a first bearing seat 303, a driving screw 304, a thread seat 305, a second bearing seat 306, a first installation supporting rod 307, a first limit rod 308, a first limit slide 309, a second installation supporting rod 310, a second limit rod 311 and a second limit slide 312, wherein the transmission carrier 301 is arranged below the welding processor 2, a plurality of groups of thread grooves are formed in the transmission carrier 301, the lower end of the transmission carrier 301 is fixedly provided with the thread seat 305, the first limit slide 309 and the second limit slide 312, the middle part of the thread seat 305 is provided with the driving screw 304, the right side of the driving screw 304 is provided with the driving motor 302, the driving end of the driving motor 302 is fixedly connected with the driving screw 304, the outer side of the driving screw 304, which is close to one end of the driving motor 302, is provided with the second bearing seat 306, the inner side of the first limit slide 309 is connected with the first limit rod 308, the lower end of the first limit rod 308 is fixedly provided with the first installation supporting rod 307, the inner side of the second limit support 312 is connected with the second limit rod 311 in a sliding manner, and the lower end of the second limit rod 311 is fixedly provided with the second limit rod 310;
The transmission carrier 301 is used as a base of the component, and can stably bear and transmit the electronic component, ensure the stable motion of the component in the transmission process, and the driving motor 302 provides the motion power of the transmission carrier 301 by driving the rotation of the driving screw 304, so that the transmission speed and the position can be accurately controlled, and the component can be stably transmitted to the welding processor 2.
The working principle of the utility model is as follows: before the chip mounter is used, a driving motor 302, a first electric push rod 404 and a second electric push rod 411 are required to be electrically connected with the chip mounter 1 in advance, when the chip mounter is used, an electronic component to be processed is placed on a transmission carrier plate 301, the clamping mechanism 4 is started, the first electric push rod 404 and the second electric push rod 411 are started, the first electric push rod 404 pushes a first connecting rod 405 downwards, a first clamping plate 406 and a first rubber pad 407 push down the rear end area of the electronic component to be clamped, and the second electric push rod 411 pushes a second connecting rod 412 downwards, so that a second clamping plate 413 and a second rubber pad 414 push down the front end area of the electronic component to be clamped, and the electronic component is stably clamped on the transmission carrier plate 301; different, the first mounting long plate 401 and the second mounting long plate 408 are mounted on the transmission carrier plate 301 through bolts, so that the clamping range of the clamping mechanism 4 can be effectively changed, and electronic components with different structures can be adapted, at the moment, the transmission mechanism 3 can be started to perform displacement operation, the transmission carrier plate 301 and the electronic components are synchronously moved, then the welding processor 2 is started to perform patch spot welding operation of the electronic components, and the process of starting the transmission mechanism 3 is performed: the driving motor 302 is started to drive the transmission screw 304 to rotate, and under the limiting effect of the first limiting slide block 309, the first limiting rod 308, the second limiting slide block 312 and the second limiting rod 311, the transmission carrier plate 301 and the electronic component are stably displaced, so that the displacement transmission effect is realized, and the welding processor 2 is convenient to perform the patch spot welding operation of the electronic component.
The above is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (8)
1. The utility model provides a chip mounter, includes chip mounter case (1) and welding processor (2), the inboard of chip mounter case (1) is provided with transmission mechanism (3) and fixture (4), its characterized in that: clamping mechanism (4) are including first installation longe-plate (401), first bracing piece (402), first mounting bracket (403), first electric putter (404), head rod (405), first splint (406) and first rubber pad (407), the rear end fixed mounting of first installation longe-plate (401) has first bracing piece (402), the upper end fixed mounting of first bracing piece (402) has first mounting bracket (403), install first electric putter (404) on first mounting bracket (403), the driving end fixedly connected with head rod (405) of first electric putter (404), the lower extreme fixed mounting of head rod (405) has first splint (406), the lower extreme fixed mounting of head rod (406) has first rubber pad (407).
2. A chip mounter according to claim 1, wherein: the clamping mechanism (4) further comprises a second installation long plate (408), a second supporting rod (409), a second installation frame (410), a second electric push rod (411), a second connecting rod (412), a second clamping plate (413) and a second rubber pad (414), and the second supporting rod (409) is fixedly arranged at the front end of the second installation long plate (408).
3. A chip mounter according to claim 2, wherein: the upper end of the second supporting rod (409) is fixedly provided with a second installation frame (410), and the second installation frame (410) is fixedly provided with a second electric push rod (411).
4. A chip mounter according to claim 3, wherein: the driving end of the second electric push rod (411) is fixedly connected with a second connecting rod (412), the lower end of the second connecting rod (412) is fixedly provided with a second clamping plate (413), and the lower end of the second clamping plate (413) is fixedly provided with a second rubber pad (414).
5. A chip mounter according to claim 1, wherein: the transmission mechanism (3) comprises a transmission carrier plate (301), a driving motor (302), a first bearing seat (303), a transmission screw (304), a thread seat (305), a second bearing seat (306), a first installation supporting rod (307), a first limiting rod (308), a first limiting slide block (309), a second installation supporting rod (310), a second limiting rod (311) and a second limiting slide block (312), wherein the transmission carrier plate (301) is arranged below the welding processor (2), and a plurality of groups of thread grooves are formed in the transmission carrier plate (301).
6. The chip mounter according to claim 5, wherein: the lower extreme fixed mounting of transmission support plate (301) has screw thread seat (305), first spacing slider (309) and second spacing slider (312), the middle part of screw thread seat (305) is provided with drive screw (304).
7. The chip mounter according to claim 6, wherein: the right side of drive screw (304) is provided with driving motor (302), driving motor (302) drive end and drive screw (304) fixed connection, the outside that drive screw (304) are close to driving motor (302) one end is provided with first bearing frame (303), the outside that drive screw (304) kept away from driving motor (302) one end is provided with second bearing frame (306).
8. The chip mounter according to claim 6, wherein: the inner side sliding connection of first spacing slider (309) has first gag lever post (308), the lower extreme fixed mounting branch (307) of first gag lever post (308), the inboard sliding connection of second spacing slider (312) has second gag lever post (311), the lower extreme fixed mounting of second gag lever post (311) has second mounting branch (310).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322619240.7U CN221103694U (en) | 2023-09-26 | 2023-09-26 | Chip mounter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322619240.7U CN221103694U (en) | 2023-09-26 | 2023-09-26 | Chip mounter |
Publications (1)
Publication Number | Publication Date |
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CN221103694U true CN221103694U (en) | 2024-06-07 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322619240.7U Active CN221103694U (en) | 2023-09-26 | 2023-09-26 | Chip mounter |
Country Status (1)
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CN (1) | CN221103694U (en) |
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2023
- 2023-09-26 CN CN202322619240.7U patent/CN221103694U/en active Active
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